Conveying System Mechanical Components Part Number: 882.00379.00 Bulletin Number: SM2-605A.
Write Down Your Serial Numbers Here For Future Reference: _________________________ _________________________ _________________________ _________________________ _________________________ _________________________ Sterling/Sterlco is committed to a continuing program of product improvement. Specifications, appearance, and dimensions described in this manual are subject to change without notice. © Copyright 2006 All rights reserved. Conveying System Mechanical Components Charts and Figures DCN No.
Shipping Info Unpacking and Inspection You should inspect the mechanical components of your conveying system for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends at the time and place of shipment.
Credit Returns Prior to the return of any material authorization must be given by the manufacturer. A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given. ALL returned material purchased from the manufacturer returned is subject to 15% ($75.00 minimum) restocking charge. ALL returns are to be shipped prepaid. The invoice number and date or purchase order number and date must be supplied.
Table of Contents CHARTS AND FIGURES...........................................................VIII CHAPTER 1: SAFETY.............................................................. 10 1-1 1-2 1-3 How to Use This Manual.......................................................................................... 10 Safety Symbols Used in this Manual..................................................................10 Warnings and Precautions.........................................................................
3-3 3-4 3-5 3-6 3-7 Compressed Air Blowback Connection.................................................................... 57 Implosion Blowback Connection .............................................................................. 57 Installing the Pickup Probe ................................................................................59 Installing the Grinder Take-off Attachment .........................................................60 Installing and Adjusting the Take-off Compartment.......
5-5 5-6 Cleaning/Replacing the Filter Cartridge ................................................................... 92 Corrective Maintenance........................................................................................... 93 Dealing with Shortened ACA Series Filter Bag Life............................................93 CHAPTER 6: TROUBLESHOOTING ....................................... 94 6-1 Introduction ..........................................................................................
Charts and Figures 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 SSI Stainless Steel Inventory Vacuum Receiver Dimensions Positive Displacement Pump Dimensions SPD (20,30) Series Pump Dimensions SPDB (5-15) Series Blowback Pump Dimensions SPDB (25,30) Series Blowback Pump Dimensions Centrifugal Pump Dimensions Pump Specifications (Positive Displacement and Centrifugal models) SSR Series Stainless Steel Vacuum Receiver Dimensions SSR (6-45) Stain
40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 Typical SPDB (25,30) Series Junction Box with Fused Disconnect Wiring Diagram ACA Series Model 50 Blowback DIP Switch Settings Non-Reversing Valve Cycle of Operation (SPDB Pumps) Equipment Cycles Typical SSR Series Vacuum Receiver Exploded View SSR Series Vacuum Receiver Parts List Typical SSR Series Vacuum Receiver Exploded View SSR Series Vacuum Receiver Parts List (Pre-May 2003) Typical SSR06-45 Series Vacuum Recei
Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining the mechanical components of your conveying system. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective maintenance. No other maintenance should be undertaken without first contacting a service engineer.
Conveying System Safety Tags Tag Description Tag Read Operation & Installation Manual PE 1-2 Description High Voltage Inside Enclosure Protected Earth Ground Earth Ground Lifting Point Spraying Hazard Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes.
þ Do not restore power until you remove all tools, test equipment, etc., and the equipment and related components are fully reassembled. þ Only PROPERLY TRAINED personnel familiar with the information in this manual should work on this equipment. We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration. We expect you, as a user, to abide by the foregoing recommendations in order to make operator safety a reality.
Operator Responsibility The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace.
• DO NOT wear loose clothing or jewelry, which can be caught while working on the conveying system. In addition, cover or tie back long hair. • Clean the conveying system and surrounding area DAILY, and inspect the machine for loose, missing or broken parts. • Shut off power to the conveying system when it is not in use. Turn the switch to the OFF position, or unplug it from the power source. Maintenance Responsibility Proper maintenance is essential to safety.
Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for the mechanical components of the conveying system. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service.
Basic System Types Time-Fill Systems A time-fill system conveys material to an on-line vacuum receiver for a pre-set time period. When this interval elapses, the controller conveys material to the next on-line vacuum receiver. Volume-Fill Systems A volume-fill system conveys material to an on-line vacuum receiver until the material level activates the proximity switch in the vacuum receiver, or a preset time elapses.
Material characteristics determine the type of equipment needed to properly convey the material. See Figures 22 and 26 on pages 49 and 52 for typical system configurations. 2-3 Standard Features & Options SSI Series Inventory Vacuum Receivers Models: SSI03, SSI06, SSI11 • Brushed stainless steel construction, with stainless steel product contact surfaces. • Pyrex™ sight glass. • Receiver capacities of 0.1, 0.2, and 0.4 cu. ft. (2.8, 5.6, and 11.3 liters).
Figure 1: SSI Series Stainless Steel Inventory Vacuum Receiver Dimensions SSI03 Vacuum Receiver D A B E C SRI01.DWG J I H G F F Model SSI03 SSI06 SSI11 Unit size cu. ft. 0.1 0.2 0.4 HOPSRI.DWG A 211/4” 255/8” 311/2” B 20” 233/4” 295/8” C 165/8” 191/2” 251/2” D 63/8” 91/8” 91/8” Dimensions in inches E F -sq. 13/4” 4” 3” 7” 3” 7” Unit size Dimensions in cm Model liters A B C D E F -sq. SSI03 2.8 54.0 cm 50.8 cm 42.2 cm 16.2 cm 4.4 cm 10.2 cm SSI06 5.6 65.1 cm 60.3 cm 49.5 cm 23.2 cm 7.6 cm 17.
Pumps SPD Series Models: SPD5, SPD7.5, SPD10, SPD15 • Support base. • Positive displacement blower. • 3-phase high efficiency TEFC electric motor. • 5, 7.5, 10, or 15 horsepower (3.75, 5.63, 7.5, or 11.25 kW). • Standard voltage is 230-460/3/60. 380-415/3/50 and 575/3/60 are optional. • Adjustable motor base. • Compressed air-operated mechanical high-vacuum relief valve. • Vacuum gauge. • Vacuum switch for high vacuum protection. • Junction box with motor starter, including overload protection.
Figure 2: Positive Displacement Pump Dimensions Model SPD 5 SPD 7.5 SPD 10 SPD 15 Model SPD 5 SPD 7.5 SPD 10 SPD 15 Unit size hp 5 7.5 10 15 Unit size kW 3.75 5.6 7.5 11.25 Dimensions (inches) D E A B C F G 33 27.5 85.82 29 22 21.75 31.
Pumps SPD Series Models: SPD20, SPD30 • Support base. • Positive displacement blower. • 3-phase high efficiency TEFC electric motor. • 20 or 30 horsepower (15 or 22.5 kW). • Standard voltage is 230-460/3/60. 380-415/3/50 and 575/3/60 are optional. • Adjustable motor base. • Compressed air-operated mechanical high-vacuum relief valve. • Vacuum gauge. • Vacuum switch for high vacuum protection. • Junction box with motor starter, including overload protection. • Discharge silencer.
Figure 3: SPD 20, 30 Series Pump Dimensions C A E B F D Model SPD 20 SPD 30 Model SPD 20 SPD 30 G Unit size hp 20 30 A 32 38 B 56 50 C 65 85 Dimensions (inches) D E 32.5 53 37.25 48.25 Unit size KW 15.00 22.38 A 81 97 B 142 127 C 178 216 Dimensions (cm) D E 82 134 95 123 Conveying System Mechanical Components Chapter 2: Functional Description F 31 35.75 G 60 69.
Blowback Pumps SPDB Series Models: SPDB5, SPDB7.5, SPDB10, SPDB15 • Compressed air-operated blowback and vacuum valves with highvacuum relief. • Mechanical high-vacuum relief valve. • Support base. • Positive displacement blower. • Three (3) -phase high efficiency TEFC electric motor. • 5, 7.5, 10, or 15 horsepower (3.75, 5.63, 7.5, or 11.25 kW) • Standard 230-460/3/60. 380-415/3/50. 575/3/60 is optional. • Adjustable motor base. • Vacuum gauge. • Vacuum switch for high vacuum protection.
Figure 4: SPDB 5-15 Series Blowback Pump Dimensions Model SPDB 5 SPDB 7.5 SPDB 10 SPDB 15 Model SPDB 5 SPDB 7.5 SPDB 10 SPDB 15 Unit size hp 5 7.5 10 15 A 64.71 28.22 31.10 27.84 Dimensions (inches) B C 64.84 64.84 29.34 29.34 31.10 31.10 30.93 30.93 D 64.84 29.34 31.75 30.93 Unit size kW 3.75 5.6 7.5 11.25 A 164.36 71.68 78.99 70.71 Dimensions (cm) B C 164.69 164.69 74.52 74.52 78.99 78.99 78.56 78.56 D 164.69 74.52 80.65 78.
Blowback Pumps SPDB Series Models: SPDB 25, SPDB 30 • Compressed air-operated blowback and vacuum valves with highvacuum relief. • Mechanical high-vacuum relief valve. • Support base. • Positive displacement blower. • Three (3) -phase high efficiency TEFC electric motor. • 25 or 30 horsepower (18.75 or 22.5 kW) • Standard 230-460/3/60. 380-415/3/50. 575/3/60 is optional. • Adjustable motor base. • Vacuum gauge. • Vacuum switch for high vacuum protection.
Figure 5: SPDB 25, 30 Series Blowback Pump Dimensions D A B C H E I F J G K Model SPDB 25 SPDB 30 Model SPDB 25 SPDB 30 Unit size hp 25 30 A 80 80 B 60 60 C 39 39 D 74 74 Dimensions (inches) E F G 42.5 46 65 42.5 46 65 H 9 9 I 31.5 31.5 Unit size kW 18.75 22.
SPC Centrifugal Pumps Models: 3.5, 6.5 & 11 Hp • Centrifugal blower. • Cartridge filter. • Vent valve • Junction box with starter mounted on unit. Figure 6: Centrifugal Pump Dimensions Model SPC 3.5 SPC 6.5 SPC 11.5 Model SPC 3.5 SPC 6.5 SPC 11.0 Unit size Hp* 3.5 5 11.5 Unit size kW 2.63 4.84 8.58 A 15 A 38 B 26.25 24.5 31.5 B 67 62 80 C 17.4 C 44 Dimensions (inches) D E F 13 8.75 12 13 7.5 14.8 8.6 D 33 33 37 Dimensions (cm) E F 22 30 19 21 G 17.75 G 45 H 35 31 35.5 I 18 17.
Figure 7: SPD, SPDB, and SPC Pump Specifications (Positive Displacement and Centrifugal pumps) Model hp Amp draw, full-load amps 230 V Pumps — Positive Displacement Models SPD 5 5 13.4 SPD 7.5 7.5 20.6 SPD 10 10 28.4 SPD 10 10 29.2 SPD 15 15 38.4 SPD 15 15 39.2 SPD 20 20 49.6 SPD 30 30 76.3 SPDB 5 5 13.4 SPDB 7.5 7.5 20.6 SPDB 10 10 28.4 SPDB 10 10 29.2 SPDB 15 15 38.4 SPDB 15 15 39.2 SPDB 25 25 49.6 SPDB 30 30 76.3 Pumps — Centrifugal Models SPC 3.5 3.5 9.1 SPC 6.5 5 12.9 SPC 11.5 11.5 32.5 460 V 6.
SSR Vacuum Receivers Models: SSR03, SSR06, SSR11, SSR23, SSR45, SSR85, SSR170 • Receiver capacities of 0.1, 0.2, 0.4. 0.8, 1.6, 3.0, and 6.0 cu. ft. (2.8, 5.6, 11.3, 22.6, 45.3, 84.9, and 169.9 liters). • Brushed stainless steel construction, with stainless steel product contact surfaces. • Material demand/level sensor with Normally Open (std.) or Normally Closed (version available) contacts. • Perforated stainless steel pellet deflectors (SSR85/170 Models).
Figure 8: SSR Series Stainless Steel Vacuum Receiver Dimensions H SSR03 Vacuum Receiver SRH01.DWG Model Cu. ft. SSR03 0.1 A 14.88” B 10.63” C 9.38” D 6.38” Dimensions (inches) E F G 12” 1.75” 6.38” H• 5.50” J‚ 11” K 6.75” Dimensions (cm) Model Liters A B C D E F G H• J‚ K SSR03 2.8 38 27 24 16 31 4.4 16.2 14 28 17 • 5/16”/0.3125” (8.00 mm) -diameter holes, two (2) places equally spaced. ‚ 1/4”/0.2500” (6.
Figure 9: SSR (6-45) Stainless Steel Vacuum Receiver Dimensions Note: SSR45 Vacuum Receiver (shown) (14.14) (23.63) K J SEE NOTE 5 (5.75) (Mounting Flange -10” Diameter Cut-Out) Model # SSR06 SSR11 SSR23 SSR45 Cu. ft. 0.2 0.4 0.8 1.6 A 16.75” 22.38” 26” 32.25” B C 11.5” 9.75” 17.5” 15.38” 20.13” 17.38” 26.38” 23.63” D 5.5” 11.5” 11.6” 18.1” Dimensions (inches) E F G H• I‚ J K N/A 11” 10” 4.5” 9.13” 12” 4” 14.13” Metric Standards • Dimensions in cm Model # Liters A B C D E SSR06 5.6 42.
Figure 10: SSR (85/170) Stainless Steel Vacuum Receiver Dimensions Note: SSR170 Vacuum Receiver (shown) K J 16” OD (Mounting Flange -14” Diameter Cut-Out) Model # SSR85 SSR170 Cu. ft. 3.0 6.0 A 47 63 B 39 55 C NA D 26 42 Dimensions (inches) E F G H• J K 16 6 20 NA 15 7 Model # Liters A B C D E SSR85 85 119 100 66 N/A 41 SSR170 170 159 140 106 • 5/16”/0.3125” (8.00 mm) -diameter holes, two (2) places equally spaced.
Atmospheric Valves Models: AV1.5, AV2, AV2.25, AV2.5, AV3 • Mount on cover of vacuum hopper to direct vacuum into hoppers. • Relieves vacuum by allowing an in-rush of atmospheric air into the system. • Compressed air-operated. • Selection of black or white neoprene plungers or available high temperature plungers. • 24 VDC or 115 VAC control voltage solenoid. • Adds only six inches (15 cm) to the height of vacuum hoppers and filter chambers.
Sequence T-Valves Models: SV1.5, SV2, SV2.25, SV2.5, SV3, SV4, SV4.5, SV5 • Mount in vacuum header piping above vacuum hoppers to direct vacuum into hoppers. • Used with pumps that have blowback feature and critical dried resins because no atmospheric air is introduced when vacuum is relieved. • Compressed air operation. • Selection of black or white neoprene plungers, or high temperature silicone plungers. • 24 VDC or 115 VAC control voltage solenoid. • Distributed I/O capability.
Cartridge-Style Vortex Filter Chamber Models: SFC225, SFC1000 • For use with standard pumps. • Two stage cyclone/cartridge filter design. • Twenty-nine inch (29”/74 cm) -high floor stand for drum discharge. • Reverse pulse filter element. • Flapper dump valve and filter shroud. • Available in mild (51) or stainless steel (52) construction. • Compressed air filter cleaning 24VDC or 120VAC. Options • 45” (114 cm) floor stand with 38” (97 cm) clearance for 55-gallon (208-liter) drum.
Figure 13: SFC Vortex Filter Chamber Specifications and Dimensions Optional Blowback solenoid B B C C E E Optional integral dust can D D A A Floor stand SFC-225 29” (74 cm) stand Optional 45” (114 cm) stand with drum Floor stand SFC-1000 29” (74 cm) stand Optional 45” (114 cm) stand with drum A B C D E inches 20.50” cm 52 inches 67.50” cm 171 inches 45.38” cm 115 inches 16.50” cm 42 inches 29” 28.50” 72 83.50” 212 61.38” 156 24.50” 62 45” Inches 26.50” cm 67 inches 82.
FC Series Bag-Style Filters Models: FC15, FC30, FC55 • For use with power units equipped with blowback feature. • Polyester felt bags are standard. • Forty-five inch (45”/114 cm) floor stand with 38” (97 cm) clearance for 55-gallon (208-liter) drum. • Available in floor-mount, floor stand with manual dump, or floor stand with flapper dump configurations. • Spare filter bag rack with bags available. Options • Filter media available. • Enclosed floor stand.
Figure 14: Typical ACA Series Filter Chamber 2.50" OD Cover 9.00" (22.9 cm) 2.00" (5.1 cm) Exhaust valve Upper tank 10.00" (25.4 cm) Electrical enclosure 0.38" 9.5 mm) typical gasket B Filter tank Bag rack A Filter sock 15.50" ID (39.4 cm) Accumulator A0534516 Typical air piping Note: The 2.5” OD upper air inlet can be sized to vacuum system requirements using available transitions. Filter Tank, Overall Dimensions ACA91, 93 A in. 19.5” ACA131, 133 B cm 49.5 in. 39.0” A cm 99.1 in. 26.
SFC-S Series Filters Figure 15: SFC-S Filter Compressed Air Blowback WALL MOUNT FLOOR MOUNT SPC PUMP MOUNT Model: SFC-S Filter • Voltage: 24V DC (also available in 115V AC) • Compressed air supply, 60-80 PSI (4.1-5.5 Bar) • SPC pump mount, Wall mount or Floor mount • See-through plexiglass collection bin with quick disconnects Specifications and Dimensions: Filter surface, sq. ft. (m²) 50 (4.64) Filter cleaning method Compressed air or implosion blowback Approx. weight, lbs.
Figure 16: ACA Series Model 51 and 53 Low Boy Filter Assembly 17.62" approx. Ø 2.00" OD 22.58" 10.95" 7.84" 15.50" ID Note: The air inlet can be sized to vacuum system requirements using available transitions.
Figure 17: Typical Grinder Take-Off Attachment 5" 13 cm 6 7/8" 17 cm 1/4" 6 mm 2" 5 cm 1/4" dia.
Figure 19: Typical Fast Take-Off Compartments (not to scale) FCO-1.5M 10" sq. 25 cm sq. 3 3/4" 9 cm 5 1/4" 13 cm A0546365 6 1/2" 16 cm FCO-1.5MD 10" sq. 25 cm sq. TOP VIEW 2 7/8" 7 cm 5 7/8" 15 cm A0546368 3 3/4" 9 cm SIDE VIEW FRONT VIEW 3.5" Sch.
Pickup Tube Models: Single and dual tube pickup tubes available. Figure 20: Typical Pickup Probe A0536903 45º Vent holes 2-4 Safety Devices and Interlocks This section includes information on safety devices and procedures that are inherent to the mechanical components of the conveying system. This manual is not intended to supersede or alter safety standards established by the user of this equipment.
At no time should the safety device fail and allow the operation to continue. For example, if a safety switch is guarding a motor, and the safety switch fails, the motor should not be able to run. Safety Device Lock-Outs Some safety devices disconnect electrical energy from a circuit.
Chapter 3: Installation 3-1 Uncrating the Equipment The mechanical components of the conveying system are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding. 2. Use a pry bar to remove the blocks securing the unit to the skid. 3.
• Use piping or ducting at least two (2) diameter sizes larger than the vacuum connection. Overall vent pipe length—horizontal plus vertical—should not exceed 100 feet (about 30 m) and should not include more than three (3) elbows. If you use pipe for venting, make sure that you use Sch. 5 or Sch. 10 pipe with long radius elbows to provide minimum airflow resistance.
Figure 21: Filter Chamber Installation, Optional Blowback Controller Shown Blowback solenoid To vacuum line Note: Make sure you have all tubing supported at ten (10) foot (3 meter) intervals.
Installing the Control Panel Select a flat, vertical area for mounting the panel. It should be in an area that gives your operator access to the control. Consider how you are running wiring to the vacuum hoppers, the filter chamber, and pump motor starter(s), vacuum switch(s), and vent valve(s). The panel requires a low voltage grounded power drop as listed on the serial tag. Note: Avoid mounting control panel near material lines.
• You can attach a quick-change or standard tube coupler to vinyl flex hose by inserting a stub of hard tube into the hose and securing it with a hose clamp. Be sure enough tube extends from the hose to properly install the quick-change or coupler. Make sure that you put clear silicone caulk around adjoining tube seams for exterior bolted couplers. • If you use stainless flexible material hose, the material flow must be in the direction as indicated by the arrows on the hose.
Single Line Y-Tube System Considerations • Single line Y piping systems use a common material line for all vacuum receivers connected to a pump and are typically used to convey material from a central supply to several stations. • If you are installing a single line Y system, use Y tubes on the material lines. A Y tube is installed with the branch arm leading to the next station on top and the straight portion that supplies material to the station underneath.
Figure 24: Modified Single-Line Y-Tube Installation Figure 25: Manifold Y-Tube Installation Conveying System Mechanical Components Chapter 3: Installation 51 of 138
Figure 26: Typical Single Line Y-Tube System Installation Material Check Valves in Single Line Y-Tube Systems • Check valves are a critical feature on single line Y systems. You must have a check valve installed on the material inlet inside the receiver on all vacuum hoppers in single line Y installations. • Check valves must open when the receiver is being loaded and seal to prevent a vacuum leak when other hoppers are being loaded.
Figure 27: Typical Material Check Valve Installing SFC or FC Filter Chambers The filter chamber protects the vacuum pump from damage caused by material carry-over. Primary system filtration occurs in the filter chamber, not in the vacuum receivers. This reduces maintenance of vacuum receiver filters atop processing machines. A vortex created in the filter chamber separates carry-over from the air stream and a cartridge-type filter catches any dust and fines drawn into the upper chamber.
Note: Use of a system without an approved filter system installed on the vacuum air inlet voids the blower warranty! Installing the Filter Chamber Shroud The cloth filter shroud is mounted to a ring on the underside of the filter chamber stand. It reduces housekeeping duties around the filter chamber by preventing dust from becoming airborne when the dust and fines are discharged from the SFC filter chamber.
frequently with increased dusting conditions. Since filter cleaning action is directed to an individual filter bag, remaining filter bags are on-stream, continually filtering conveying air. ACA Series filter chambers are shipped completely assembled to reduce customer installation time. Several mounting arrangements are available, depending on the mounting adapter supplied with the unit.
Figure 28: SFC-S Filter Installation Conveying System Mechanical Components Chapter 3: Installation 56 of 138
3-3 Compressed Air Blowback Connection To provide proper filter element cleaning, the compressed air supply must be regulated to 80 PSI (5.5 bars). Low air pressure will cause poor filter element cleaning. Air consumption depends on the frequency and length of cleaning air pulses into the filter element. Connect a minimum of 3/8” (9 mm) air line to the top of the solenoid valve air block. Compressed air must be clean, dry, and free of oil.
Flange Mount Vacuum Receiver Mounting These units are designed to fit in existing equipment with standard 10” mounting holes that will accept our vacuum receivers. þ For new installations, the recommended cut-out is a 10” (25.4 mm) –diameter round hole with six (6) mounting holes equally spaced on an 11.0” (279.4 mm) OD bolt circle. The factory provides 5/16” holes on the mounting flange to allow proper bolt clearance. Orienting the Unit The factory provides (12) mounting holes locations on the 11.
Note: The Demand/Level sensor is not designed to be connected to a load. Do not connect external devices to the sensor wires. This switch is designed for signal load only. Connecting the sensor to a load VOIDS YOUR WARRANTY! If the switch is not providing a signal to the controller, check the following: 1. Check that the proper wire connections are made. • Secure the connections. 2. Make sure that the switch is not connected to any external load device.
Installing the Grinder Take-off Attachment A grinder take-off attachment (See Figure 17 on page 41 for an example) is typically mounted horizontally through the side of a grinder or granulator bin or any other straight sided supply bin. 1. The take-off attachment is mounted through a hole cut close to the bottom of the bin to allow emptying as much material as possible. 2. Cut a hole smaller than the mounting plate. 3.
3. Rotate the dial until the material flows at a steady rate, then throttle it back a bit when surging or flooding occurs. System vacuum should be between 8” Hg (271 millibars) to 12” Hg (339 millibars) for best rates. 4. Lock the dial in place with the set screw when you have determined the best setting for a particular material. Make note of the setting and vacuum level for future reference.
Figure 30: Typical Powder Check Adapter Customer horizontal take-off compartment 1/2" X 3/16" (13 mm x 4 mm) gasket Internal check valve Filter Conveying System Mechanical Components Chapter 3: Installation 62 of 138
3-5 Compressed Air Connections Making ACA Series Filter Chamber Compressed Air Connections To provide proper filter bag cleaning, make sure that you regulate the compressed air supply to 80 psig (551.6 kPa/ 5.52 bars). Air consumption depends on frequency and length of cleaning air pulses into the filter bags. Higher pressures can shorten the life of filter bags; lower pressures cause poor filter bag cleaning. Connect a ¼” (approx. 6.3 mm) air line to the bottom of the solenoid valve air block.
Figure 31: Solenoid Valve Location on Atmospheric Valve & Compressed Air Connections Solenoid Valve (1) Normally Closed Port = Connect to Air Supply (2) Common = Connect to Valve (3) Normally Open = Exhaust Port Your 3/8” (9 mm) branch supply line should include: 1. A shutoff valve for ON/OFF control. 2. An air filter/pressure regulator with a gauge for pressure control. 3. Mini-lubricators located at each vacuum receiver.
Figure 32: Solenoid Valve Location on Sequence-T Valve & Compressed Air Connections Solenoid Valve (1) (2) (3) Normally Closed Port = Exhaust Port Common = Connect to Valve Normally Open = Connect to Air Supply Your 3/8” (9 mm) branch supply line should include: 1. A shutoff valve for ON/OFF control. 2. An air filter/pressure regulator with a gauge for pressure control. 3. Mini-lubricators located at each vacuum receiver.
3-6 Electrical Connections Refer to local electrical codes, the schematic, and connection diagrams supplied with this unit and the serial tag for wiring considerations. Run all wiring in conduit if codes require it. Label all wiring to make any future troubleshooting easier. Make all electrical connections tight. Making ACA Series Filter Chamber Electrical Connections WARNING! Be safety conscious! High or low voltage can cause serious or fatal injury.
Caution! The manufacturer recommends that you protect PLC memory by providing the control panel with a dedicated circuit, a true earth ground, and a spike/surge protector. Connecting the Control Panel to Vacuum Receivers Refer to the wiring connection drawings shown on the next page and to your conveying control panel’s diagrams for general connections. Note: Each control panel is supplied with specific control schematics and a separate Operation and Instruction manual.
Figure 33: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 115 VAC Control Circuit Neutral (SOL) Vacuum seq. valve Neutral (SOL) Vacuum Seq.
Figure 34: Volume-Fill, Time-Fill, Vacuum Receiver Wiring Connections 24 VDC Control Circuit +24 VDC (SOL) Vacuum seq. valve From controller output for vacuum sequence valve solenoid Hopper-Full switch (PRS) Brown +24 VDC Blue 0 VDC +24 VDC (SOL) Vacuum seq. valve From controller output for vacuum sequence valve solenoid Black 0 VDC Bin-Full switch (LS) Vacuum Receiver - Volume Fill +24 VDC (SOL) Vacuum seq.
Figure 35: Recommended Field-Installed Optional Station Bypass Switch Wiring without Station Bypass Switch A Bin-Full switch (LS) B Wiring with Station Bypass Switch Station Bypass switch (TS) A Off On A1 Bin-Full switch (LS) B N. O. (normally open, held closed) Connecting the Control Panel to the Pump Package Note: Consult the specific schematics and Operation & Instruction manual supplied with your controller for your specific application.
Figure 36: Typical SPD Series Junction Box Wiring Diagram 3 PHASE / 4 WIRE SERVICE AND FUSED DISCONNECT SWITCH TO BE PROVIDED BY CUSTOMER DISC GRD L1 L2 L1 FU L2 FU L3 FU M L1 OL T1 L2 T2 L3 T3 L3 5 H.P. PUMP MTR POWER WIRING GRD TO CONTROLLER INPUT FOR PUMP HIGH VACUUM VS 115VAC N.O.
Figure 37: Typical SPD Series Junction Box with Fused Disconnect Wiring Diagram DISC TO TERMINAL A1 (NEUTRAL) ON MOTOR STARTER (M) GRD (FROM DISC-3) FROM CONTROLLER OUTPUT FOR BLOWBACK SOLENOID FROM CONTROLLER OUTPUT FOR MOTOR STARTER FROM CONTROLLER OUTPUT FOR VACUUM/ (115VAC) VENT SOLENOID (NEUTRAL) FROM L1, L2 AND L3 AT BOTTOM OF DISCONNECT SWITCH (DISC) L1 L2 L3 L2 L1 3 PHASE / 4 WIRE SERVICE TO BE PROVIDED BY CUSTOMER L1 FU L2 FU L3 FU M L1 OL T1 L2 T2 L3 T3 MTR 5 H.P.
Figure 38: Typical SPDB 5-15 Series Junction Box Wiring Diagram SUB PANEL LAYOUT AND CONNECTION DIAGRAM (24V DC) JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE SUB PANEL LAYOUT AND CONNECTION DIAGRAM (115V AC) JUNCTION BOX ON VACUUM PUMP 24V DC CONTROL VOLTAGE Note: This information is shown for reference only. Refer to the electrical Schematics that were supplied with your equipment and controls for specific wiring information.
Figure 39: Typical SPDB 25, 30 Series Junction Box Wiring Diagram KAY VALVE LOCATED ON PUMP GRD FROM CONTROLLER OUTPUT FOR VACUUM SOLENOID (NEUTRAL)/(+24VDC) VACUUM TO TERMINAL A1 (NEUTRAL)/(+24VDC) COMMON ON MOTOR STARTER (M) L1 L2 L3 TO JUNCTION BOX FROM CONTROLLER OUTPUT FOR BLOWBACK SOLENOID BLOWBACK A1 3 L2 1 L1 5 L3 13 M DISC A09 T1 2 T2 4 T3 6 14 TO UPPER VALVE PROCESS AIR CONNECTION A2 A2 J1 RESET TEST TRIPPED 96 97 98 95 FROM CONTROLLER OUTPUT L1 FU L2 FU L3 FU L
Figure 40: Typical SPDB 25, 30 Series Junction Box with Fused Disconnect Wiring Diagram SOL A/B KAY VALVE LOCATED ON PUMP (FROM DISC-3) VACUUM TO TERMINAL A1 (NEUTRAL) GRD ON MOTOR STARTER (M) (NEUTRAL) FROM LI, L2 AND L3 AT BOTTOM OF DISCONNECT SWITCH (DISC) L1 L2 FROM CONTROLLER OUTPUT FOR PUMP MOTOR STARTER FROM CONTROLLER OUTPUT FOR VACUUM SOLENOID L3 COMMON (FROM DISC-4) FROM CONTROLLER OUTPUT FOR BLOWBACK SOLENOID L1 TO JUNCTION BOX (115VAC) L3 L2 3 L2 5 L3 1C T2 4 T3 6 L1 FU L
3-7 Initial Start-up Making Startup Checks Before operating the conveying system, check these details: 1. All components in the system must be installed securely and prepared for operation. Refer to the instructions supplied with auxiliary equipment for specific checks. 2. Couplers, fittings, attachments, and flexible lines must be attached securely and be vacuum-tight. 3.
Adjusting Air Pulse Duration: All Models Locate the on-time potentiometer inside the control enclosure on the circuit board. With the unit operating, turn the potentiometer counterclockwise to shorten the air pulse duration; turn clockwise to lengthen the air pulse. ACA Series Filter Chamber Pre-Operation Checklist Check the following before you operate ACA Series filter chambers: 1. Make sure all mechanical installations are complete. 2.
Starting ACA Series Filter Chamber Units With all adjustments complete, turn on clean, dry, oil-free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then automatically self-cleans the filter bags. An indicator light on the control box for Model 91/93, 151/153, and 251/253 ACA filter chambers illuminates each time a compressed air pulse is directed into a filter bag.
Chapter 4: Operation 4-1 Start-up Starting ACA Series Filter Chamber Units Turn on clean, dry, oil-free compressed air and regulate to 60 psi to 80 psi (414 kPa to 552 kPa). Turn the power on/off switch to ON; the unit then automatically self-cleans the filter bags. An indicator light on the control box for Model 91/93, 151/153, and 251/253 ACA filter chambers illuminates each time a compressed air pulse is directed into a filter bag.
High Vacuum Relief Regulator Operation A factory-set pressure regulator is installed on the pump package vent valve as a mechanical back-up safety feature. It protects the pump motor from damage during high vacuum conditions if an undetected failure of the vacuum switch should occur. The regulator is set to limit system vacuum to 15” Hg (475 millibars) by allowing the vent valve plunger to shift and vent the pump. SPC vacuum relief is set at lower levels based on vacuum pump performance curves.
Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule The checklist below contains a list of items which should be inspected and/or replaced to keep the mechanical components of your conveying system operating at peak efficiency. Perform each inspection at the regular intervals listed below.
5-2 Preventative Maintenance Maintaining Pump Packages Pump packages need periodic maintenance to provide long dependable service. Check these elements regularly: • Maintain a proper oil level in the blower gearbox. The manufacturer’s brochure (packed with the pump package) recommends oils, and lists instructions for checking the oil level. See Oil Capacities chart on following page. • Pack blower bearings with high temperature ball bearing grease and change the oil to the manufacturer’s recommendations.
Oil Capacities-SPD Only* Vertical¹ Model Part No. Horizontal¹ Frame GE (OZ) DE (OZ) GE (OZ) DE (OZ) URAI-J 33 A0571182 3” DSL 8.5 4 16 6.5 URAI-J 45 A0571183 4” DSL 12.7 5.5 22.8 10.8 ¹GE= GEAR END, DE = DRIVE END Suggested Lubricants: Synthetic Oil Size of container Quart Gallon Case Part # 214.00002.00 A0573982 214.00004.00 *SPD style vacuum blowers require a synthetic blend of lubricant for proper operation. Using other types of lubricant may void all warranties.
Maintaining Filter Chambers SFC Filter Chambers SFC filter chamber maintenance is much easier if you use vinyl flex hose for making the final connection to the cover. See Figure 55 on page 118 for a complete parts list. To check the filter element: 1. Unlatch the clamp that secures the cover assembly. 2. Lift off the cover and look for element fouling or wear: • If the filter is worn, replace with P/N A0571262 (SFC-S), P/N A0547008 (SFC225), or P/N A0547007 (SFC1000).
5. Check compressed air supply in-line filters and clean or replace as needed. If moisture is condensing inside the filter chamber, you may need to insulate the chamber and the piping leading to the filter. This action should keep the surface moisture above the dew point and prevent condensation on filter bags. 6. Do not attempt to wash or reuse soiled ACA filter bags. If they are clogged, replace them with new filter bags. Contact the Parts Department for more information on replacement filter bags. 7.
Disassembling Upper Valves 1. Remove the two (2) socket cap screws from the upper cap, and remove the upper cap. 2. Remove the six (6) socket cap screws from the end plate. Separate the end plate and air cylinder from the machined body. 3. Remove the cotter pin from the plunger. Unscrew the plunger from the air cylinder shaft. 4. Remove the four (4) socket cap screws holding the air cylinder to the end plate. Separate the cylinder and the end plate. Servicing and Reassembling Upper Valves 1.
Disassembling Lower Valves 1. Remove the pipe nipple and pipe coupler from the lower cap. 2. Remove the two (2) socket cap screws from the lower cap. 3. Remove the lower cap from the machined body. 4. Remove the six (6) socket cap screws from the end plate. Separate the end plate from the machined body. 5. Remove the cotter pin from the plunger. Unscrew the plunger from the air cylinder shaft. 6. Remove the four (4) socket cap screws holding the air cylinder to the end plate.
Maintaining Upper Valves - 25 and 30 HP (18.65-22.38 kW) SPDB Units (See Valve Assembly Drawings and Spare Parts Lists in Figures 50-51 on Pages 112-113) Removing Upper Valves 1. Turn off and lock out the power switch for the vacuum power unit. Disconnect and lock out the power main to the unit; make sure to follow applicable safety regulations. 2. Turn off compressed air. Disconnect the compressed air line running to the pressure relief regulator on the upper valve. 3.
Reinstalling Upper Valves 1. Replace the O-ring in the valve body. 2. Position the valve on the power unit, making sure the valve seats properly. Tighten the set screws that secure the valve to the blower inlet. 3. Reconnect the valve inlet to the incoming vacuum line using the radiator hose. Tighten the clamps. 4. Reconnect the compressed air line to the vacuum relief regulator. 5. Secure the inlet filter to the valve, and tighten the set screws. Maintaining Lower Valves-25 and 30 HP (18.65-22.
Servicing and Reassembling Lower Valves 1. Clamp the air cylinder in a vise and unscrew the end cap. Using parts from the valve service kit, replace the seals in the air cylinder. Screw the end cap back on. 2. Secure the air cylinder to the end plate using the four (4) socket cap screws. 3. Screw the two (2) plunger support disks and a new plunger on the air cylinder shaft. 4. Thread the locknut back on the air cylinder shaft. 5.
5-3 Cleaning the Collection Bin (All Models Except SFC 225 and SFC 1000) Use the following procedure to clean the collection bin: 1. Open the toggle fasteners on the bottom of the filter 2. Remove the collection bin. 3. Empty contents of the collection bin and completely clean it. 4. SFC-A/SFC-K Only: Adjust the counterbalance so that the dump valve remains open from 3/16” to 1/4” (4 mm to 6 mm) when not under vacuum. 5. Wipe down the gasket and collection bin mating surfaces to ensure a good seal.
5-5 Cleaning/Replacing the Filter Cartridge SFC-S Use the following procedure to clean or replace the filter cartridge: 1. Unlatch the four (4) clamps that hold the collection bin to the filter assembly. 2. Discard contents of the collection bin if needed. 3. Loosen and remove the wing bolt that holds the filter cartridge in place. 4. Remove the filter cartridge from the assembly. 5. Use compressed air to clean the filter cartridge. Blow from the inside to the outside of the filter cartridge.
5-6 Corrective Maintenance Dealing with Shortened ACA Series Filter Bag Life If ACA filter bags wear our rapidly, refer to the following list to diagnose certain difficulties: Chemical Attack Filter bag material may degrade from certain chemicals in the dust of the air stream. Moisture Filter bag material may shrink or degrade from excessive moisture in the filter chamber. Abrasion If filter bags are improperly installed, bags can rub together or against filter chamber walls, resulting in excessive wear.
Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal trouble-shooting must be accomplished with the power off, line fuses removed, and with the machine tagged as out of service. The use of good quality test equipment cannot be over-emphasized when troubleshooting is indicated.
Problem Possible Cause Possible Remedy The bin below the vacuum receiver is full if the amber receiver indicator light is off. The receiver is off line. Static convey time was set to zero. Normal operation. When hopper level drops, material begins conveying to it. Put it on line via menus. Put in a reasonable convey time via menus. Normal operation. Throw field-installed switch to put hopper back in the loading sequence. Field installed station bypass switch is simulating a bin-full condition.
Problem Possible Cause Material or vacuum line plugged. Filter chamber filter dirty. Vacuum hopper filter dirty. Improper piping. Convey time set too long. Reduce convey time. Collapsing hoses. Inspect hoses. Faulty vacuum switch. Take off compartment closed. Test – ON – replace switch. Vent valve on pump package not operating correctly. Conveying times are too long (Time Fill only). Vacuum receivers are being overfilled. (Refer to enclosed Control Panel Manual) Special convey enabled.
Problem Filter chamber filter cartridge is becoming obstructed too frequently by fines and dust. Pumps and receivers are online, but the pumps are not conveying material. (Refer to enclosed Control Panel Manual for specific instructions.) Possible Cause Possible Remedy Set dump delay time to the Dump Delay time set to zero, time it takes the largest or insufficient dump delay vacuum hopper in the system time. to dump. Dusty material. Optional cyclone separator or lowConsult sales representative.
Problem Possible Cause Possible Remedy Optional audible alarm is not functioning. The alarm package is wired incorrectly. Correct wiring. Consult wiring diagram. (Refer to enclosed Control Panel Manual for specific instructions.) Alarm package component failure. Troubleshoot and repair/replace problem. Pump package blower problem. Use a cfm/cfh monitoring device to ensure that blower cfm/cfh is to the manufacturer’s specifications. Consult Service Engineer if problem persists.
Problem Vacuum conveying rate is declining due to a vacuum loss in the system. (Cont’d.) Possible Cause Pump package blower problem. Use a cfm/cfh monitoring device to ensure that blower cfm/cfh is to the manufacturer’s specifications. (Cont’d.) Consult Service Engineer if problem persists. Possible Remedy Dirty filter. Clean or replace filter. • Loose clamps, gaskets or couplers. Tighten or replace. • Filter chamber discharge flapper not sealing under vacuum.
Problem Possible Cause Vacuum leak(s) in vacuum hoppers. Vacuum conveying rate is declining due to a vacuum loss in the system. (Cont’d.) Vacuum leaks in material lines. Material take-offs not properly adjusted. The blower is dead-headed. Conveying System Mechanical Components Chapter 6: Troubleshooting Possible Remedy • Replace or re-install worn or misaligned gaskets. • Hopper discharge flapper not sealing under vacuum. 1) Replace worn or missing gasket. 2) Clean fouled flapper.
Problem Material is sucked from the filter chamber and through the blower. Possible Cause Possible Remedy Filters in the filter chamber are dislodged, worn, or not seated properly on the gasket. Replace or repair immediately. If the exhaust silencer has material in it, replace it to prevent fire hazard. The material conveyed is not what the system was designed to convey. Very dusty materials have different conveying needs. Consult manufacturer for advice on hardware requirements.
Chapter 7: Appendix 7-1 Warranty Unless otherwise specified, this product includes a Standard ONE YEAR PARTS AND LABOR WARRANTY. Warranty Specifications The manufacturer hereby expressly warrants all equipment manufactured by it to be free from defects in workmanship and material when used under recommended conditions, as set forth in the operating manuals for such equipment.
Warranty Liabilities THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESULT FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of special, consequential or incidental damages, so the above limitation may not apply to you. The Company’s obligation for parts not furnished as components of its manufactured equipment is limited to the warranty of the manufacturers of said parts.
7-2 Technical Specifications The following design information is provided for your reference: 1. No modifications are allowed to this equipment that could alter the CE compliance 2. Ambient temperature: 40 degrees Celsius – Maximum (104 degrees Fahrenheit) 3. Humidity range: 50% relative humidity 4. Altitude: Sea level 5. Environment: Clean, dust-free and non-explosive 6. Radiation: None 7. Vibration: Minimal, i.e. machine mounting 8. Allowable voltage fluctuation: +/- 10% 9.
7-3 Drawings and Diagrams Figure 42: Non-Reversing Valve Cycle of Operation (SPDB Pumps) SPD XPD A0535302 Conveying System Mechanical Components Chapter 7: Appendix 105 of 138
Figure 43: Equipment Cycles Conveying System Mechanical Components Chapter 7: Appendix 106 of 138
-Notes- Conveying System Mechanical Components Chapter 7: Appendix 107 of 138
7-4 Spare Parts List Figure 44: Typical SSR Series Vacuum Receiver Exploded View A0559201 Conveying System Mechanical Components Chapter 7: Appendix 108 of 138
Figure 45: Series Vacuum Receiver Parts List See Figure 44 for parts location. Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Model no.
Figure 46: Typical SSR Series Vacuum Receiver Exploded View (SSR06-45 shown, Pre-May 2003) Conveying System Mechanical Components Chapter 7: Appendix 110 of 138
Figure 47: SSR Series Vacuum Receiver Parts List (Pre-May 2003) Model no. SSR06 SSR06 SSR23 SSR23 SSR06-11 SSR23 SSR06-11 SSR23-45 SSR06-45 SSR06-11 SSR23 SSR06-45 SSR06-11 SSR23 ALL ALL SSR06-11 SSR23 SSR06-45 ALL SSR06-45 ALL ALL SSR06-45 SSR06-45 SSR06-45 SSR/SSL06-45 SSR/SSL06-45 SSR06-45 SSR/SLC02-16 ALL ALL ALL ALL ALL SSR/SSL SSR OPT. OPT. OPT. OPT.
Figure 48: Typical SSR06-45 Series Vacuum Receiver Exploded View (Post May 2003) 1 2 1 1 6 2 1 3 1 5 3 1 7 8 1 6 1 9 6 1 0 3 4 5 4 2 3 2 9 2 2 2 1 2 0 1 9 2 4 3 0 Conveying System Mechanical Components Chapter 7: Appendix 1 8 1 4 7 112 of 138
Figure 49: SSR06-16 Series Vacuum Receiver Parts List (Post-May 2003) See Figure 48 on the previous page for parts location. Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30A. 30B. 30C. Model no. SSR06 SSR06-11 SSR06-11 ALL SSR06-45 SSR06-11 SSR06-45 SSR06-11 ALL ALL SSR06-11 SSR06-11 SSR06-45 ALL SSR06-45 SSR06-45 SSR06-45 SSR06-45 SSR85 ALL ALL ALL ALL SSR OPT. SSR06-04 OPT. OPT.
Figure 50: Typical SSR Series Vacuum Receiver Exploded View SSR85 (Left) & SSR170 (Right) shown, Post-May 2003) Conveying System Mechanical Components Chapter 7: Appendix 114 of 138
Figure 51: SSR85/170 Series Vacuum Receiver Parts List See Figure 50 on the previous page for parts location. Item 10. 20. 30. 40. 50. 60. 70. 80. 90. 100. 110. 120. 130. 140. 150. 160. 170. 180. 190. 200. 210. 220. 230. 240. 250. 260. Model no.
Figure 52: Typical SSI Series Inventory Vacuum Receiver Exploded View 8 11 27 7 12 28 13 5 25 10 4 1 20 22 17 15 21 3 16 2 18 1 19 9 14 A0559206 Conveying System Mechanical Components Chapter 7: Appendix 116 of 138
Figure 53: SSI Series Inventory Vacuum Receiver Parts List See Figure 52 on the previous page for parts location. Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 25. 26. 27. 28. 29. 30. Model no.
Figure 54: SFC Filter Chamber Spare Parts List, Models SFC225, SFC1000 Model no. SFC-225 SFC-1000 SFC-225 SFC-1000 All SFC-225 SFC-225 SFC-1000 SFC-225 SFC-225 SFC-225 SFC-1000 All All Quantity 1 1 1 1 2 ea. 8 ft. 8 ft. 8 ft. 1 1 1 1 1 1 Part no.
Figure 56: Vacuum Power Units; 5 to 15 hp (3.73-11.
Figure 57: Vacuum Power Units; 5 to 15 hp (3.73-11.
Figure 58: Vacuum Power Units; 25 to 30 hp (18.65-22.
Figure 59: Vacuum Power Units; 25 to 30 hp (18.65-22.
Figure 60: SFC-S Filter Note: Replacement filter element part number: A0571252.
Figure 61: SFC-S Filter Spare Parts List Note: Implosion blowback and compressed air blowback assemblies shown together. Actual configuration depends on blowback method. List No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Qty. Part No.
Figure 62: SPD Spare Parts Drawing Conveying System Mechanical Components Chapter 7: Appendix 125 of 138
Figure 63: SPD Spare Parts List (See previous pages for spare parts drawings) List No. 1 2 3 4 5 6 7 8 9 10 11 7 8 9 10 11 Model No. SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 SPD 5 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Qty. Part No.
Figure 63: SPD Spare Parts List (Cont’d) List No. 1 2 3 4 5 6 7 8 9 10 11 7 8 9 10 11 7 8 9 10 11 7 8 9 10 11 Model No. SPD 10 SPD 10 SPD 10 SPD 10 SPD 10 SPD 10 SPD 10-2.5 LINES SPD 10-2-5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-2.5 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.0 LINES SPD 10-3.
Figure 63: SPD Spare Parts List (Cont’d) List No. 12 13 14 15 16 17 18 19 20 20 21 21 22 22 22 23 24 25 26 Model No. SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 SPD 5/7.5/10/15 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 FT. Part No.
Figure 64: Reversing Valve Assembly Spare Parts Drawing Conveying System Mechanical Components Chapter 7: Appendix 129 of 138
Figure 65: SPD Reversing Valve Option Spare Parts List Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Model No. SPD 5 SPD 7.5-10 SPD 15 SPDB 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5-15 SPD 5 SPD 7.5-15 SPD 5 SPD 7.5-10 SPD 15 Qty. 1 1 1 1 10 6 10 1 3 4 2 1 1 Part No. A0573974 A0573975 A0573976 A0573980 A0573981 A0573987 W00013527 A0069206 A0101190 A0573983 35086K A0553322 W00017812 892.00305.00 892.00373.00 A0573977 A0573987 A0573979 Description ADPTR, CS, 2.
Figure 66: SPDB Spare Parts Drawing Conveying System Mechanical Components Chapter 7: Appendix 131 of 138
Figure 67: SPDB Spare Parts List (See previous page for spare parts drawing) Item No. 1 2 Model No. SPDB 5 SPDB 5 Qty. 1 1 3 SPDB 5 1 4 5 6 7 8 9 SPDB 5 SPDB 5 SPDB 5 SPDB 5 SPDB 5 SPDB 5 1 1 2 1 1 1 Part No. 228.00019.
Figure 67: SPDB Spare Parts List (Cont’d.) A0573826 A0573824 10 SPDB 7.5 1 A0571620 A0571619 11 12 13 14 15 16 17 18 19 SPDB 7.5 SPDB 7.5 SPDB 7.5 SPDB 7.5 SPDB 7.5 SPDB 7.5 SPDB 7.5 SPDB 7.5 SPDB 7.5 2 1 2 1 1 4 1 1 1 20 SPDB 7.5 1 21 SPDB 7.5 1 22 SPDB 7.5 1 23 SPDB 7.5 1 24 SPDB 7.5 1 25 SPDB 7.
Figure 67: SPDB Spare Parts List (Cont’d.
Figure 67: SPDB Spare Parts List (Cont’d.
Figure 68: SPC Spare Parts Drawing Figure 69: Centrifugal Vacuum Pump Spare Parts List List # Model # Qty. Part # Description 1 2 3 SPC 3.5/6.5 SPC 3.5/6.5 SPC 3.5/6.5 1 1 1 W00000145 W00013524 W00017811 O-RING VALVE PLUNGER VALVE GASKET 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.5/11 SPC 3.5/6.
-Notes- Conveying System Mechanical Components Chapter 7: Appendix 137 of 138
7-5 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [262] 641-8600, Fax [262] 641-8653 The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications, which will maximize your equipment’s performance and efficiency. To assist in expediting your phone or fax order, please have the model and serial number of your unit when you contact us.
