Model VB25 OPERATING MANUAL
English Vertical batch freezer
Dear customer, we congratulate you for choosing a high quality product which will surely satisfy your expectations. With our thanks for choosing us, we kindly invite you to examine the present operating instructions manual before operating your new device. SUMMARY 1 2 IMPORTANT SAFETY ADVICES AND PRECAUTIONS ...................................................... 4 Warnings ....................................................... 11 Commands and indicators.............................. 12 Production ..
English Vertical batch freezer 4 1 IMPORTANT SAFETY ADVICES AND PRECAUTIONS CAREFULLY READ THE INSTRUCTIONS CONTAINED IN THE PRESENT OPERATING INSTRUCTIONS MANUAL BEFORE INSTALLING AND OPERATING THIS DEVICE. THESE INSTRUCTIONS HAVE BEEN DRAFTED FOR THE SAFETY OF INSTALLATION, OPERATION AND MAINTENANCE OF THIS DEVICE.
English Operating instructions 2 SAFETY 5 DEVICES DO NOT ALTER THE SAFETY DEVICES AND DO NOT UTILIZE THE MACHINE IF THE SAFETY DEVICES ARE DAMAGED OR MALFUNCTIONING. THE MANUFACTURER IS NOT RESPONSIBLE FOR POSSIBLE DAMAGES CAUSED TO PEOPLE OR OBJECTS BY THE ALTERING OR BYPASSING SUCH DEVICES OR RELATIVE CIRCUITS. 2.
English Vertical batch freezer 6 The technical data plate and CE marking must not be removed.
English Operating instructions 7 THE OPENING OF THE LATERAL PANEL IS ONLY ALLOWED TO THE ASSISTANCE SERVICE OR TO QUALIFIED TECHNICIANS AND MUST BE MADE BEFORE CONNECTING IT. MAKE SURE NOT TO DAMAGE THE INSIDE PARTS OF THE DEVICE. - Remove both the lateral panels unscrewing the relevant fixing screws [21]; - Find and unscrew the bolts [22] which fix the machine’s frame at the packing’s basement; The outlet of the supply cable is placed on the machine’s lower side.
English Vertical batch freezer 8 Check that the following items are all included in the package: - lid [5]; - beater [6], correctly fixed inside the cylinder with its knob [7] and supplied with adjustable blades [31] (1…3 according to the model); - extraction door [14]); Also check that the following items are included: - spare part kit [11], big brush [40], medium brush [41], small brush [42]; - basin support [10], knobs [16], the lever [8] and the extraction door chute [9]; - all the technica
English Operating instructions 9 - The electric capacity of the system must exactly match the supply’s voltage and frequency required by the device; - the current capacity of the system must be suitable for the device’s input; - the system must end with an accepted 4 pole electric socket and with electric and mechanical suitable characteristics.
English Vertical batch freezer
English Operating instructions - Open the lid, unscrew the fixing knob [7], pull out the beater [6] from the cylinder, then close the lid. Note: - The device will not operate when the lid is open. Press the BEATING Pushbutton [K2] and check that beater’s shaft turns CLOCKWISE (as shown in the picture). In this case, the device is correctly connected and ready to be used; Note: - 11 do not unnecessarily start the refrigerating system.
English Vertical batch freezer 12 6.2 Commands and indicators All commands and indicators for the use of the device are grouped in a single control panel placed on the frontal panel. Its functioning is electronically managed in low voltage. In this manual, the buttons and indicators are identified with the relative symbol, and/or with an imprint ([K…] for pushbuttons, [Z…] for indicators). The functioning of every command is described hereby: to obtain the best results, an acknowledgment is suggested.
English Operating instructions 13 EXTRACTION Pushbutton [K7] Press this button to let the ice- cream goes out from the extraction door. This happens by rapidly rotating the beater COUNTERCLOCKWISE. The refrigerating system is automatically shut down to avoid the formation of ice. Note: It is always suggested to wait for the end of the cycle ([Z5] indicator off) or stop the refrigeration by hand using the REFRIGERATION Pushbutton [K5] before commanding the extraction.
English Vertical batch freezer 14 Note: If you plan to have more than one consecutive production cycle, you can avoid the washing between a cycle and the other, making sure you begin with the clearer mixtures. Before operating beater, ALWAYS check that beater's fixing knob [7] is FIRMLY TIGHTENED and the gasket is intact and clear of any fat. Should the knob accidentally coming lost and falling into the cylinder while operating, this would cause serious damages to the machine.
English Operating instructions 15 7 PRE-WASHING Do not carry out the rinsing having a very cold cylinder. - Proceed with rinsing to eliminate the residual ice- cream, using 2 gal. of warm water(30°C), if you soon will produce other ice- cream; - Proceed with rinsing to eliminate the residual ice- cream, using 2 gal. of warm water (30°C) and, if the production has come to an end, proceed with simple washing, accurate washing and disassembling of the parts (see 8 WASHING).
English Vertical batch freezer 16 STEP 1 - extract the rod [25] from the lid’s hinge and remove the lid [5]; RESIDUAL HAZARD: BEATER'S BLADES ARE SHARP ALONG BOTTOM AND EXTERNAL SIDE EDGES. IT IS RECOMMENDED TO USE SUITABLE PROTECTIVE GLOVES AND TO HANDLE THE BEATER ONLY BY HOLDING THE CENTRAL HUB AND NOT THE BLADES.
English Operating instructions STEP 4 Before reassembling the components, accurately wash the fixed parts of the device as illustrated in the drawings and underlisted, using the solution previously prepared (see STEP 2). - the extraction pipe, the safety grill, the groove and its edges using the provided brush - the upper surface, the lid's rod and the inside of the tank; STEP 5 A potable water rinse is not necessary unless so specified by state or local ordinance.
English Vertical batch freezer 18 4 Sanitization After reinstalling all the machine’s components (as previously described), carry out a sanitization with water solution and disinfecting SANI- T- 10 manufactured by SPARTAN CHEMICAL. Follow accurately the next steps: STEP 1 Prepare a pail with a solution composed by 2 gal. of water and 1/2 oz. of disinfecting SANI- T- 10. STEP 2 Check that the extraction door is closed, open lid, pour the detergent solution in the tank and close the lid again.
English Operating instructions 9 19 MAINTENANCE The machine requires a very limited maintenance. Periodically, we suggest to: - check the good conditions of the machine's parts; - check that the electric power cable is not damaged; - Try the efficiency of the safety devices (ref. Par. 8.2). It is then useful to maintain the external panels clean and the surrounding area.
English Vertical batch freezer 20 9.3 Yearly maintenance Periodically (basing yourself on the environmental conditions in which the machine operates) and in any case once every year, make sure to have a general check- up. THE CHECK -UP MUST BE MADE BY THE AUTHORISED ASSISTANCE SERVICE, OR , IN ANY CASE, BY TECHNICALLY AUTHORISED PERSONNEL WITH SUITABLE TOOL.
English Operating instructions 21 Cause: The lid is not correctly closed or tends to open; The product lifts the lid due to an excessive quantity or an excessive volume increasing. Use a smaller amount of mixture or more suitable ingredients. The lid’s magnet is damaged. Call the Assistance Service. Cause: The chute with protection flap is not correctly in place. The magnet or the chute’s magnetic contact is damaged. Please call Assistance Service.
English Vertical batch freezer 22 The water tubes present constrictions. Avoid constrictions. The water condensing faucet/s are partially or totally closed. The static pressure valve must be newly regulated, otherwise it is broken. Call the Assistance Service. Note: To check if the water correctly flows and if the static pressure valve is regulated, it is sufficient to temporarily detach the water outlet tube (at the end not connected at the device).
English Operating instructions 23
COSTRUTTORE: CONSTRUCTEUR: CONSTRUCTOR: MANUFACTURER: HERSTELLER: FABRIKANT: Via S. Pertini,10 - 26845 CODOGNO (LODI) ITALIA Tel. 0377.466650 - Fax 0377.466690 Internet: www.telme.it E-mail: telme@telme.
