Steel Manhattan Coal Effect Stove Range Conventional Flue With upgradeable control valve Instructions for Use, Installation and Servicing For use in GB, IE (Great Britain and Eire) This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
CONTENTS COVERING THE FOLLOWING MODELS MANHATTAN - 8619 - P8619 PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements 9 Installation 10 Commissioning 14 SERVICING INSTRUCTIONS 15 Servicing Requirements 15 Fault Finding 15 How to replace parts 17 Basic spare parts list 22 Service records 23 2
APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. FLUE CHECK 1. Flue is correct for appliance 2. Flue flow test 3. Spillage test PASS FAIL Y/N Y/N GAS CHECK 1. Gas soundness & let by test (Please circle Y / N as appropriate) 2. Standing pressure test in figures (e.g. 20 mb) mb 3.
USER INSTRUCTIONS 1.12 In all correspondence, please quote the appliance type and serial number which can be found on the databadge at the rear of the stove. 1.13 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. Please consult with your local Gazco dealer if you have any questions. In all correspondence always quote the Model No. and Serial No.
USER INSTRUCTIONS Protective clothing is not required when handling these articles, but we recommend you follow normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating or drinking. To ensure that the release of RCF fibres are kept to a minimum, during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it.
USER INSTRUCTIONS 6.4 Steel Manhattan 6.1 Place the flame baffle onto the shelf at the rear of the tray and push up against the rear ledge, see diagram 5. Place two small coals at each end of the front coal so that they lean against the flame baffle, and a further two large coals on the flame baffle, one at each end, see diagram 8. 8 5 AR0368 6.5 AR0365 6.2 Place five small coals along the rear of the flame baffle, resting against the rear ledge, see diagram 9.
USER INSTRUCTIONS 7. GAZCO FLUE SURE SYSTEM 7.1 The stove is fitted with the Gazco Flue Sure System, which will act to cut off the gas supply to the burner in the event of incorrect operation of the flue. If the system acts to cut off the gas supply, this indicates that there is insufficient flue pull. If this occurs a minimum of 10 minutes should be allowed before trying to relight. Continued operation of this safety device means there may be a serious problem with the flue system.
INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Covering Models: MANHATTAN - 8619 - P8619 Model CAT. Steel Manhattan 8619 Steel Manhattan P8619 Gas Gas Type Working NOX Pressure Class Aeration Injector Gas Rate Input kW (Gross) m3⁄h High Low 20 mbar 5 ø11 mm 375 0.629 6.6 Gross 6.6 Gross GB,IE I3+ LPG Propane G31 37 mbar 5 ø15.5 x 2 170 0.237 0.18 6.30 Gross 3.
INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 1. FLUE AND CHIMNEY REQUIREMENTS 1.1 1.2 1.3 1.4 The chimney or flue system must comply with the rules in force, and must be a minimum of 127mm in diameter. (5"). The minimum height of the flue or chimney must be 3 metres (10ft). Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance. The chimney or flue must be free from any obstruction.
INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT: ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE. REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET. FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING INSTRUCTIONS, REPLACING PARTS. 1 1. CONTROL UPGRADE 1.1 1.2 1.3 1.4 This stove is fitted with a control valve that can be easily upgraded to battery powered remote control.
INSTALLATION INSTRUCTIONS INSTALLATION 3.5 Remove the assembly and drill the two holes using a No. 12 masonry bit. Push the rawl plugs into the holes, and place the engine assembly in position, secure to the floor using the screws provided. See diagram 2. 4 2 158mm AR0878 AR0631 3.4 3.8 Having run the gas supply to the stove, PURGE THE SUPPLY PIPE, this is essential to expel any debris that may block the gas controls.
INSTALLATION INSTRUCTIONS INSTALLATION 3.10 Place the steel top onto the casing so that the 2 lugs on the underside locate the top centrally within the casing. Place the cast iron grille into the recess in the centre of the top panel and locate the blanking plate into the grill (if required). See diagram 7. 4. FUEL BED ARRANGEMENT To access the ceramic fuel pieces, it will be necessary to remove the glass door.
INSTALLATION INSTRUCTIONS INSTALLATION 4.2 14 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin, see diagram 11. 11 AR0369 4.6 AR0366 4.3 Ensure that the rope seal on the back of the glass frame is intact. Replace the glass frame ensuring that the 6 screws are tightened evenly. DO NOT OVERTIGHTEN. see diagram 15.
INSTALLATION INSTRUCTIONS COMMISSIONING 1. COMMISSIONING 1.1 Close all openable doors and windows in the room. Ignite the stove and operate on maximum for 10 minutes. Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening. In restricted locations a mirror can be used. See diagram 1. If there is any doubt, run the stove for a further 10 minutes, and repeat the test. 1 1.
SERVICING INSTRUCTIONS SERVICING / FAULT FINDING CHARTS 1 1. SERVICING REQUIREMENTS 1.1 1.2 1.3 1.4 SYSTEM OK SEE 'NO SPARK' CHART There is a blockage in the system, check the inlet test point, the mag seating, valve and pilot filter. Purge the gas pipes and retry. No Has the system got any air in it? Yes Yes Yes Is the gas pressure correct? No Correct and retry. Check alignment of pilot burner head. Change the ignition lead, see diagram 1, Servicing Requirements.
Replace the lead and, retry. No Is the electrode wire detached from the piezo in the valve? No Replace the electrode. Yes Yes Yes No No Correct and retry. Reset the pilot burner. Is the valve being operated correctly? Yes Replace the piezo and gas valve and retry. No Remove the electrode lead from the piezo. Operate the valve. Does a spark jump from the piezo to the valve body? Check for defective or damaged control knob spindle or cam operation.
SERVICING INSTRUCTIONS REPLACING PARTS 1. GENERAL 1.1 3 All principal components can be replaced without removing the stove from its installation, although it will be necessary to remove the door and steel outer casing in order to access most components. In order to remove the casing, using the following procedure: Lift off the decorative steel trim see diagram 1 and remove the 6 screws holding the glass frame. See diagram 2. 1.2 1 4 2 1.
SERVICING INSTRUCTIONS REPLACING PARTS 3 2. BURNER UNIT REMOVAL 2.1 Turn the gas supply off at the isolation device. Ensure the unit is cool. Use cover material to front of appliance to protect paintwork etc. Remove the door and place to one side. (4 nuts). Carefully remove the ceramic fuel components to a safe place. Remove front cover-plate (2 screws). Remove cover plate fixing bracket (2 wing nuts). (Small Stoves only) Unscrew pilot union nut on gas valve. See diagram 1. A AR0498 2.
SERVICING INSTRUCTIONS REPLACING PARTS 3.2 When replacing the pilot ensure the thermocouple follows its original route, i.e. along the pilot pipe. Attach the thermocouple to the pipe with new cable ties. Set the spark gap. See diagram 6. 3.3 8 6 AR0916 4.3 Replace with a new ignition lead following the same route as the old one. Replace the valve cover and the pilot assembly. Check operation of the new ignition lead. 4.4 5. PIEZO 5.
SERVICING INSTRUCTIONS REPLACING PARTS 6.3 12 Undo the single screw that secures the left-hand side of the control cover, see diagram 10. 10 AR0915 6.4 To release the right-hand side of the control cover, insert the narrow blade screwdriver into the slot shown in diagram 11. Lever it gently and pull from the right-hand side at the same time. The cover will now come off. There is a small cylindrical metal spacer inside the cover. This must be kept and replaced on the fixing screw during re-assembly.
SERVICING INSTRUCTIONS REPLACING PARTS 10.3 Remove the plate and replace with the correct size, ensure that the hole(s) in the plate align correctly with the holes in the underside of the airbox and replace the Nyloc nut. 9. GAZCO FLUE SURE SYSTEM 9.1 If the stove has been installed in a restrictive location, it may be necessary to remove the stove from its location. Locate the sensor in the draught diverter opening, and gently pull the two wires off the terminals.
SERVICING INSTRUCTIONS REPLACING PARTS 12. CONTROL UPGRADE See Installation, section 1. 13.
SERVICE RECORDS 1ST SERVICE 2ND SERVICE Date of Service:........................................................................... Date of Service:........................................................................... Next Service Due:....................................................................... Next Service Due:....................................................................... Signed:........................................................................................
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.