PARTS AND OPERATION MANUAL STOW A D I V I S I O N O F M U LT I Q U I P I N C. PLASTER/MORTAR MIXERS © COPYRIGHT 2002, MULTIQUIP INC. MS-40M (Steel-Drum Mechanical) Revision #1 (05/17/02) A D I V I S I O N O F M U LT I Q U I P I N C. STOW CONSTRUCTION EQUIPMENT A DIVISION OF MULTIQUIP INC. POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 888-252-STOW [888-252-7869] FAX: 310-537-1986 • FAX: 800-556-1986 E-MAIL: stow@multiquip.com • WWW: stowmfg.
PAGE 2 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 STOW MS-40M — PARTS & OPERATION MANUAL — REV.
TABLE OF CONTENTS Here's How To Get Help ........................................... 3 Table Of Contents .................................................... 4 Parts Ordering Procedures ...................................... 5 Operation and Safety Decals ................................... 6 Rules For Safe Operation ..................................... 7-8 Specifications ........................................................... 9 General Information ...............................................
PARTS ORDERING PROCEDURES n n n n n n n Dealer account number Dealer name and address Shipping address (if different than billing address) Return fax number Applicable model number Quantity, part number and description of each part Specify preferred method of shipment: • • • • UPS Ground UPS Second Day or Third Day* UPS Next Day* Federal Express Priority One (please provide us with your Federal Express account number)* • • Airborne Express* Truck or parcel post *Normally shipped the same day the order
OPERATION AND SAFETY DECALS Machine Safety Decals This STOW mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below shows these decals as they appear on the mixer. Should any of these decals become unreadable, replacements can be obtained from your dealer. A D I V I S I O N O F M U LT I Q U I P I N C. SAFETY INSTRUCTIONS 1. Read owners manuals before operating. 2.
RULES FOR SAFE OPERATION CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. The following safety guidelines should always be used when operating the MS-40M mixer: GENERAL SAFETY ■ DO NOT operate or service this equipment before reading this entire manual. ■ This equipment should not be operated by persons under 18 years of age.
RULES FOR SAFE OPERATION ■ Caution must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted. CAUTION: Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only. ■ When towing, an adequate safety chain must be fastened to the frame, refer to page 14.
MS-40M — SPECIFICATIONS Table 1. MS-40M Mechanical Mixer Capacity - cu. ft (liters) 12 (340) Bag capacity - bags 3.5 to 4 Weight - lbs (kg.) 1,090 (494) Length w/Tow Bar x W x H - in. (cm.) 82 x 51 x 60 (208 x 130 x 152) Height W/Dump Handle - in (cm.) 75 (191) Discharge Height - in (cm.
MS-40M — GENERAL INFORMATION GENERAL GASOLINE ENGINE CARE The STOW MS-40M plaster and mortar mixer is shipped completely assembled and has been factory tested. For care and operation of the gasoline engine, refer to the engine manufacturer’s operating instructions furnished with the engine. We recommend draining and refilling the engine crankcase at least every thirty hours of operation. Check the engine oil level daily. The drum batch capacity of these mixers is between 3.5 and 4.0 bags.
MS-40M — CONTROLS Figure 1. Mixer Safety Grill — Provided for operator safety. This safety grill is designed to keep hands and solid objects out of the mixing drum when in use. This grill should be closed at all times when mixer is in use. DO NOT remove the grill or grill opening bar. Keep the grill clean by washing it down daily. Mixing Drum — Made of steel. Mixing materials such as concrete, mortar, plaster are to be placed into this drum for mixing. Always clean the drum after each use.
MS-40M — ELECTRIC MOTOR ELECTRIC MOTOR For lubrication care and operation of the electric motor, refer to your electric motor instruction booklet furnished with the motor. Protect the electric motor from dust as much as possible and keep ventilating openings clean. CAUTION: NOTE It is strongly recommended that all electrical wiring be done by a licensed electrician.
MS-40M — TOWING STEP 3 NOTE Before towing, check with local and state laws for proper compliance. The tow bar and chain must be properly attached to the mixer and towing vehicle prior to towing. Refer to the following installation instruction: VEHICLE CONNECTOR LINK DRAW BAR REMOVE EXCESS CHAIN (SLACK) BOTTOM CONNECTOR LINK Step 1. Insert the Draw Bar into the main frame. Secure, utilizing the 3/4" bolt (grade 5) and nylock nut. Tighten to 100 foot pounds.
MS-40M — PADDLE BLADE ADJUSTMENT Figure 3 illustrates the paddle blade adjustment when using a steel drum. If material builds up on the drum, use a rubber mallet to dislodge the material without adverse effect to the drum. F Figure 3. Paddle Blade Adjustment, Steel Drum PAGE 14 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M MECHANICAL MIXER — NOTE PAGE STOW MS-40M — PARTS & OPERATION MANUAL — REV.
MS-40M — INITIAL START-UP This section is intended to assist the operator with the initial start-up of the MS-40M mixer. It is extremely important that this section be read carefully before attempting to use the mixer in the field. DO NOT use your mixer until this section is thoroughly understood. STARTING THE ENGINE (gasoline only) The following steps outline the procedure for starting the engine. Depending on the type of engine employed in the mixer the steps may vary slightly.
MS-40M — INITIAL START-UP 4. Turn the engine switch (Figure 7) to the ON position. MIXING 1. The paddle shaft inside the drum should be rotating at this time. 2. Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum. 3. Add water, and mix compound to desired consistency, then dump. NOTE Be sure to stand clear of the dump handle when the mixer is operational.
MS-40M — MAINTENANCE WHEEL BEARINGS PADDLE SHAFT BEARINGS After every 3 months of operation, remove the hub dust cap and inspect the wheel bearings. Once a year, or when required, disassemble the wheel hubs remove the old grease and repack the bearings forcing grease between rollers, cone and cage with a good grade of high speed wheel bearing grease (never use grease heavier than 265 A.S.T.M. penetration (“No. 2.
MS-40M — MAINTENANCE Clutch Adjustment Mechanical 12 CF Mixer If the rotating mixing paddles appear to be losing rotational speed, it may be necessary to adjust the clutch. For optimum performance Multiquip recommends 35-55 lbs. applied pressure to the hand clutch lever. After the first initial operating hours (8) check the clutch for proper ensasment pressure. Clutch Adjustment Procedure CAUTION: Always stop the engine, disconnect the spark plug or electrical power cord before attempting this procedure.
MS-40M — TROUBLESHOOTING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Engine Troubleshooting (Table 3) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service TABLE 3.
MS-40M — TROUBLESHOOTING (ENGINE/MIXER) TABLE 3. ENGINE TROUBLESHOOTING (CONTINUED) SYMPTOM Insufficient power output "compression" and overheats Burns to much fuel Exhaust color is continiously "WHITE" Exhaust color is continiously "BLACK" POSSIBLE PROBLEM SOLUTION Malfunction in cooling fan? Check or replace cooling fan. Air in-take filter clogged? Clean or replace air in-take filter. Over accumulation of exhaust products? Clean and check valves. Check muffler, replace if necessary.
MS-40M— — EXPLANATION OF CODE IN REMARKS COLUMN How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used. Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
MS-40M— SUGGESTED SPARE PARTS MS40M 1 TO 3 UNITS MS40M 5 TO 10 UNITS Qty. P/N Description 2 ............ 491010 ............ RUBBER LATCH ASSY. 1 ............ EM200293 ....... PADDLE ARM TOW SIDE 1 ............ EM200294 ....... PADDLE ARM CENTER TOW SIDE 1 ............ EM200295 ....... PADDLE ARM CENTER ENGINE SIDE 1 ............ EM200296 ....... PADDLE ARM ENGINE SIDE 3 ............ EM200863 ....... RUBBER BLADE KIT (STEEL DRUM) 2 ............ EM200297 ....... U-BOLT 2 ............ EM200268 .......
MS-40M — ENGINE SIDE PADDLE ASSY. ENGINE SIDE PADDLE ASSY. PAGE 24 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — ENGINE SIDE PADDLE ASSY. ENGINE SIDE PADDLE ASSY.
MS-40M — TOW SIDE PADDLE ASSY. TOW SIDE PADDLE ASSY. PAGE 26 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — TOW SIDE PADDLE ASSY. TOW SIDE PADDLE ASSY.
MS-40M — PADDLE SHAFT ASSY. TOW SIDE PADDLE ASSY. PAGE 28 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — PADDLE SHAFT ASSY. TOW SIDE PADDLE ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 13002 13348 13349 13344 EM902153 3019 3024 3047 3061 3494 3530 SEAL BEARING 1-1/2 ID 2 RING, SNAP 1 SPACER, SNAP RING 1 SHAFT, PADDLE ..................................................... 1 .... STEEL DRUM ONLY BEARING, BALL 2 SEAL PADDLE SHAFT, 1-1/8 ID 4 SPRING PADDLE SHAFT 2 SPACER, 2 X 1-1/8 X 1/4L 1 SPACER 2-7/8 X 2-1/8 X .105 14 SEAL, URETHANE 1-1/4 ID 2 PADDLE SHAFT SEAL KIT ..............................
MS-40M — STEEL DRUM ASSY. STEEL DRUM ASSY. PAGE 30 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — STEEL DRUM ASSY. STEEL DRUM ASSY. NO PART NO PART NAME QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 KEY, 3/8 SQ X 1 3/4 NUT, NYLOC 1/2-13 WASHER, FLAT, 1/2 USS BOSS, BEARING BEARING BRACKET TUB, STEEL SHIM, BEARING BRKT. .135 SHIM, BEARING BRKT. .
MS-40M — CAB ASSY. CAB ASSY. PAGE 32 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — CAB ASSY. CAB ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 CAB DOOR, COMPLETE ASSY. HHCS 3/8-16 X 1.1/2” FLAT WASHER 3/8” CAB FRONT SUPPORT ANGLE LOCK NUT 3/8-16 LATCH PIN ASSY. RUBBER LATCH ASSY. EM202957Y 1284 4001 202771 10133 13333Y 491010 QTY. REMARKS 1 4 8 1 4 2 2 STOW MS-40M — PARTS & OPERATION MANUAL — REV.
MS-40M — FRAME, WHEEL, TIRE AND HUB ASSY. FRAME, WHEEL, TIRE AND HUB ASSY. PAGE 34 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — FRAME, WHEEL, TIRE AND HUB ASSY. FRAME, WHEEL, TIRE AND HUB ASSY. NO PART NO PART NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18# 19# 20# 21# 22# 24# 25# 26# 27# 28# 29# 31 10176 EM204086 5218 2549 0447 EM202765Y EBC-1 ELC-1 EDC-1 5070B EM963580 8244 5054A EM201225 EM966204 EM202983 13363 EM941278 EM968302 EM923161 EM903113 EM903012 EM941257 EM941279 EM941277 EM903169 EM903168 EM914324 EM941280 LOCK NUT 1/2-13 8 TRANSMISSION SUPPORT BAR 2 HHCS 1/2-13 X 1.
MS-40M — NAME PLATE AND DECALS NAME PLATE AND DECALS PAGE 36 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — NAME PLATE AND DECALS NAME PLATE AND DECALS NO PART NO PART NAME 1 2 3 4 5 6 7 DECAL : CAUTION DECAL : SAFETY INSTRUCTIONS PLATE, SERIAL NO............................. DECAL : MQ STOW DECAL : INSPECT TOWING DECAL : DUMP CONTROL DECAL : DRIVE CONTROL EM948423 EM924801 TBD DCL151 13238 511764 QTY. REMARKS 2 1 1 ........ CONTACT MQ SERVICE DEPT. W/MODEL & S/N 1 2 1 1 SEE DECAL ILLUSTRATIONS ON PAGE 6. STOW MS-40M — PARTS & OPERATION MANUAL — REV.
MS-40M — HONDA ENGINE ASSY. HONDA ENGINE ASSY. PAGE 38 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — HONDA ENGINE ASSY. HONDA ENGINE ASSY.
MS-40M — ELECTRIC MOTOR ASSY. ELECTRIC MOTOR ASSY. PAGE 40 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — ELECTRIC MOTOR ASSY. ELECTRIC MOTOR ASSY.
MS-40M — TRANSMISSION ASSY. TRANSMISSION ASSY. PAGE 42 — STOW MS-40M— PARTS & OPERATION MANUAL — REV.
MS-40M — TRANSMISSION ASSY. TRANSMISSION ASSY. NO PART NO PART NAME 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19 20 21 22 23 24# 25# 26# 27# 28# 29# 30# 31# 32# 33# 34# 35# 36# 37 38# 39# 40# 41# 42# 43# 44# 45# 46# 47# 48 49 HHCS 3/8-24 X 2" 1 SHIFTER SHAFT 1 SEAL 1 CLUTCH YOKE 1 LOCK WASHER 1/4” 2 HHCS 1/4-20 X 1” 2 SNAP RING 2 BEARING RETAINER 1 BEARING RETAINER GASKET 1 SEAL 1 BALL BEARING 4 INPUT PINION SHAFT 1 SQ HEAD MAG. PINE PLUG 3/8” 2 INTERNAL GEAR 1 SQ KEY 3/8 X 1.
TERMS AND CONDITIONS OF SALE — PARTS Effective: July 1, 2000 PAYMENT TERMS 4. Terms of payment for parts are net 10 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. Freight is at the sender’s expense.
NOTE PAGE STOW MS-40M — PARTS & OPERATION MANUAL — REV.
PARTS AND OPERATION MANUAL HERE'S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING PARTS DEPARTMENT 800-427-1244 or 310-537-3700 FAX: 800-672-7877 ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 or 310-637-3284 SERVICE DEPARTMENT/TECHNICAL ASSISTANCE 800-478-1244 or 310-537-3700 FAX: 310- 537-4259 WARRANTY DEPARTMENT 888-661-4279, or 310-661-4279 FAX: 310- 537-1173 MAIN 800-421-1244 or 310-537-3700 FAX: 310-537-3927 MULTIQUIP INC.
