E6581429 Safety precautions I Introduction II Contents Instruction Manual Totally enclosed box type Inverter TOSVERT TM VF-PS1 Read first 1 Connection of equipment 2 Operations 3 Searching and setting parameters 4 Monitoring the operation status 5 List of function key functions 6 Measures to satisfy the standards 7 Selection of peripheral devices 8 Table of parameters 9 Specifications 10 NOTICE 1.
E6581429 I. Safety precautions I Thoroughly familiarize yourself with the symbols and indications shown in “I. Safety Precautions,” of the instruction manual E6581386 and below, and then continue to read manuals. Make sure that you observe all cautions given. Q Transportation & installation Caution • Handle the inverter unit with a crane. Lifting heavy inverters can cause injury to persons. Taking care of safety for users, handle carefully in order not to damage the inverter.
E6581429 II. Introduction II Thank you for your purchase of the totally enclosed box type for IP54 Inverter, “TOSVERT VF-PS1”. Note) Drives with UL Type 12 conformity are optional. Contact your nearest Toshiba inverter distributor for them.
E6581429 - Contents I. Safety precautions ······················································································································································ II. Introduction ································································································································································ 1 2 1.
E6581429 1. Read first 1.1 Check the product Type indication VF-PS1 Name plate Inverter main unit 3PH-200/240V 0.75kW/1HP Series name Power supply Motor capacity 1 Type indication Carton box Warning label Name plate Operation panel *1) Type indication label Instruction manuals (2 volumes) This manual Warning label E6581386 DANGER Risk of injury, electric shock or fire. ・ Read the Instruction Manual. ・ Do not open the cover while power is applied or for 15 minutes after power has been removed.
E6581429 1.3 Structure of the main body 1.3.1 Names and functions 1) Outside view Operation panel (Note) 1 [ Front view ] [ Side view ] Wiring port plate Cooling fan [ Bottom view ] Note: Operation panel is not attached to the inverter main unit at the delivery. Attach the panel at the position of the upper figure before installing the inverter.
E6581429 Q Operation panel Totally enclosed box type VF-PS1 series have a special operation panel. (2) (3) (4) (5) (1) 1 (9) (6) (8) (7) (10) (1): LCD panel For explanation of windows displayed, see the next page. (2) to (5): [F1] to [F4] function keys The function of each function key varies depending on the window currently displayed. ⇒ Refer to the next page and “6. List of function key functions” (6): [ESC] key Each time this key is pressed, modes change from one to another.
E6581429 Q LCD panel This section explains the features of windows available, using the top window of Status Monitor Mode as an example. (1) 1 (2) Status Monitor Mode Real-time information Rotative direction FWD Frequency reference 60.0Hz Output current 90% Input voltage 99% Output voltage 99% Top (3) (4) (5) Prm (6) (1): Displays the mode currently selected. (2): Displays the operating status of the inverter with a graphical symbol.
E6581429 2) Main circuit terminal VFPS1-4007PLE~4022PLE PO PA/+ PB PC/- M4 screw U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 1 Grounding capacitor switching switch Grounding terminal (M5 screw) VFPS1-4007PDE~4022PDE PO PA/+ PB PC/- M4 screw M4 slotted head screw R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Grounding terminal (M5 screw) VFPS1-4037PLE, 4055PLE PO PA/+ PB PC/- M4 screw R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Grounding capacitor switching switch Grounding terminal(M5screw) A-5
E6581429 VFPS1-4037PDE, 4055PDE PO PA/+ PB PC/- M4 slotted head screw M4 screw R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 1 Grounding terminal (M5 screw) VFPS1-4075PLE, 4110PLE M5 screw R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3 Grounding capacitor switching switch Grounding terminal(M5 screw) VFPS1-4075PDE, 4110PDE M4 slotted head screw M5 screw PO R/L1 S/L2 PA/+ PB PC/- U/T1 V/T2 W/T3 T/L3 Grounding terminal(M5 screw) A-6
E6581429 VFPS1-4150PLE Grounding capacitor switching switch M5 screw R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3 1 Grounding terminal(M5 screw) VFPS1-4150PDE M4 slotted head screw M5 screw PO R/L1 PA/+ PB PC/- U/T1 V/T2 W/T3 T/L3 S/L2 Grounding terminal (M6 screw) Grounding terminal (M5 screw) VFPS1-4185PLE, 4220PLE Grounding capacitor switching switch M6 screw R/L1 S/L2 T/L3 PO PA/+ grounding terminal (M5 screw) A-7 PB PC/- U/T1 V/T2 W/T3
E6581429 VFPS1-4185PDE, 4220PDE M5 slotted head screw PO PA/+ PB PC/- M6 screw U/T1 V/T2 W/T3 R/L1 T/L3 S/L2 1 Grounding terminal(M6 screw) Grounding terminal(M5 screw) VFPS1-4300PLE Grounding capacitor switching switch M10 hexagon socket set screw PO PA/+ Grounding terminal (M10 hexagon socket set screw) Grounding terminal(M5 screw) VFPS1-4300PDE M5 slotted head screw M10 hexagon socket set screw R/L1 S/L2 T/L3 PO PA/+ Grounding terminal (M10 hexagon socket set screw) Grounding termina
E6581429 VFPS1-4370PLE, 4450PLE Grounding capacitor switching switch M10 hexagon socket set screw 1 PO PA/+ Grounding terminal (M10 hexagon socket set screw) Grounding terminal(M5 screw) VFPS1-4370PDE, 4450PDE M6 slotted head screw M10 hexagon socket set screw R/L1 S/L2 T/L3 PO PA/+ Grounding terminal (M10 hexagon socket set screw) Grounding terminal(M6 screw) Grounding terminal(M5 screw) VFPS1-4550PLE~4900PLE Grounding capacitor switching switch R/L1 PE M16 hexagon socket set screw S/L2 T/L
E6581429 VFPS1-4550PDE~4900PDE M20 hexagon socket head cap screw M16 hexagon socket set screw 1 R/L1 S/L2 PE U/T1 V/T2 W/T3 PB PC/- PE T/L3 PO PA/+ grounding terminal(M16 hexagon socket set screw) grounding terminal(M8 screw) Following power terminals are cage type ones. - Input terminals of VFPS1-4007PDE to 4220PDE - All power terminals of VFPS1-4300PLE to 4900PLE, VFPS1-4300PDE to 4900PDE For tightening torque and cable stripping length, refer to the table below.
E6581429 1.3.2 Detaching the cover Danger • Never remove the front cover while power is on or within 15 minutes after power off. Mandatory Never turn on the power while the front cover is open. Circuit boards are exposed when the front cover is removed and contact with them will result in electric shock. • The following steps must be performed before wiring. (1) Turn off all input power to the inverter. (2) Wait at least 15 minutes, and remove screws on front cover and open the front cover.
E6581429 Q Charge lamp Charge lamp is inside the unit front cover open. Never remove the front cover while power is on or within 15 minutes after power off, nor turn on the power while the front cover is open. They can result in electric shock. Location of charge lamp depends on type form. VFPS1-4300PLE~4900PLE VFPS1-4300PDE~4900PDE VFPS1-4007PLE~4220PLE VFPS1-4007PDE~4220PDE 1 Charge lamp Charge lamp 1.3.3 Grounding capacitor switching method The inverter is grounded through a capacitor.
E6581429 Q VFPS1-4300PLE~4900PLE A switch or switches enable to reduce grounding capacitance. To change the capacitance from small to large, push in the button. (Factory default position) Large Small *2 To change the capacitance from large to small, pull up the button. Large Small *2: VFPS1-4300PLE have two switches. ⇒ For details, refer to main circuit terminal Q VFPS1-4007PDE~4220PDE There is no switch. Q VFPS1-4300PDE~4900PDE A switch enables to reduce grounding capacitance.
E6581429 1.4 Notes on the application 1.4.1 Installation Q Installation environment 1 • Operate in areas where ambient temperature ranges from –10°C to 50°C. Where ambient temperature will rise above 40°C, derating of rated current is needed. • Install the inverter in a well-ventilated place and mount it on a flat metal plate in portrait operation. • Leave a space of 10cm or more on the upper and lower sides of the inverter, and a space of 5cm or more on each side.
E6581429 2. Connection of equipment 2.1 Cautions on wiring QWiring • Following power terminals are cage type ones. - Input terminals of VFPS1-4007PDE to 4220PDE - All power terminals of VFPS1-4300PLE to 4900PLE, VFPS1-4300PDE to 4900PDE For tightening torque and cable stripping length, refer to 1.3.1 2). • For power terminal other than above, use sleeved pressure terminal to connect. This is because the space between terminals is small.
E6581429 2.2 Standard connections [Standard connection diagram – sink logic] The figure below shows an example of typical wiring in the main circuit 200V 0.4-45kW/400V 0.75-75kW inverter. This inverter has following three setting/monitor modes. 2 *1: A DC reactor (DCL) is incorporated in the position shown the figure above. External DC reactor cannot be used. *2: For 30kW to 90kW drives, an additional DC reactor is incorporated in the position shown the figure above. *3: The noise filter is built in.
E6581429 [Standard connection diagram – source logic] The figure below shows an example of typical wiring in the main circuit 200V 0.4-45kW/400V 0.75-75kW inverter. This inverter has following three setting/monitor modes. 2 *1: A DC reactor (DCL) is incorporated in the position shown the figure above. External DC reactor cannot be used. *2: For 30kW to 90kW drives, an additional DC reactor is incorporated in the position shown the figure above. *3: The noise filter is built in.
E6581429 2.3 Description of terminals 2.3.1 Main circuit terminals This diagram shows an example of wiring of the main circuit. Use options if necessary. Q Power supply and motor connections VF-PS1 Power supply Connect the power cables to RL1, S/L2, and T/L3. R/L1 S/L2 Connect the motor cables to U/T1, V/T2 and W/T3.
E6581429 3. Operations 3.1 Settings to be made at first power on When the inverter is powered on at the first time after purchase, the Language selection window shown below appears on the LCD panel. In this window, select the language you want to display on the screen. 1. The Language Selection window appears This window appears only when the unit is turned on at the first time after purchase. Language selection English 3 2.
E6581429 3.2 Setting/monitor modes This inverter has following three setting/monitor modes. (1) Top View Mode When the inverter is powered on, it enters this mode first. The top window displays the operating status. In this mode, you can set a panel operation frequency, use a function key as the EASY key, and so on. ⇒ Refer to “3.3. Operation in Top View Mode”. (2) Parameter Setup Mode This mode allows you to set parameters. ⇒ Refer to “4. Searching and setting parameters”.
E6581429 3.3 Operation in Top View Mode When the inverter is powered on, it enters this mode first, which allows you to monitor the operating status, set an operation frequency, use EASY key, and switch between languages. When Panel Jog Run is selected, a jog run frequency also can be specified in this mode. Q Explanation of the top window Display of commands Display of • Display of commands executed: executed operating status “FWD” or “REV” is displayed to indicate the direction of rotation.
E6581429 2. After selecting the position of a figure you want to change, specify/confirm a value with the control dial. (In this example, 30.0Hz is specified.) Functions of function keys The functions keys allow you to select the position or decimal place of each figure (operation frequency) you want to increment or decrement with the control dial. Basic Parameters FC Panel frequency 0.0Hz Output frequency 30.0Hz F1 : Selects the position of 1000 times of minimum setting unit.
E6581429 (2) Local / Remote key function • “Loc/ Rem ” is displayed. ([F1] key is in OFF State) In this state, remote controlled operation via terminal board is available. • If the [F1] key is pressed while “Loc/ Rem ” is displayed, it turns to “ Loc /Rem”. ([F1] key is in ON State) In this state, local operation with operation panel is available. There is no need to switch to local operation mode by changing parameter settings. * [F1] key is not active while the drive is operating.
E6581429 1. Press the [F4] key to carry out jog run. The jog run frequency is displayed on the screen. (In this example, the operation frequency is set at 5.0Hz.) Operation continues as long as the [F4] key is pressed, and it stops when the [F4] key is released. Top View Mode FWD 60.0 Hz 5.0 Hz Functions of function keys F1 : Switches between Quick mode and Standard Setting mode. F2 : Goes to the Language selection window. F4 : Executes a jog run command. JOG Quick Lng JOG F1 F2 F4 3.3.
E6581429 4. Searching and setting parameters In the Parameter Setup Mode, you can set basic parameters and extended parameters. This mode also allows you to use the history function (parameter “auh” in the manual E6581386) and the changed parameter search function (parameter “gru” in the manual E6581386) easily by simply selecting the desired function from a menu.
E6581429 4.2 Setting a basic parameter When Quick mode is selected using the EASY key function, skip step 1. Go straight to step 2. 1. Select/confirm “Basic parameters” using the control dial. The Basic Parameters window appears. Parameter Setup Mode Basic Parameters Functions of function keys F1 : Goes to the Top View Mode. F2 : Displays the previous window. F3 : Displays the next window.
E6581429 3. Using the control dial, select/confirm an item or specify/confirm a value. (In this example, “Panel / LCD-option” is selected and confirmed or frequency of 90.0Hz is specified and confirmed.) When the change you made is saved, the title of the • If the setting selected is parameter stops blinking and the screen returns to the changed by selecting a previous window.
E6581429 4.4 Searching for parameters whose setting has been changed (Changed Parameters) This function displays parameters whose current settings are different from their default settings, and their present settings. 1. Select/confirm “Changed Parameters” using the control dial. The Changed Parameters window appears. Parameter Setup Mode Changed Parameters Functions of function keys [U---] F1 : Goes to the Top View Mode. F3 : Displays, in reverse order, parameters whose setting were changed.
E6581429 5. Monitoring the operation status In the Status Monitor Mode, you can monitor various kinds of statuses and information, such as the operating status of the inverter, information on the terminal board, and trip information. Status Monitor Mode Real-time information Rotative direction FWD Frequency reference 60.0Hz Output current 22% Input voltage 99% Output voltage 50% Functions of function keys F1 : Goes to the Top View Mode. F2 : Displays the previous window.
E6581429 5.1 Displaying details of an item monitored 1. Select/confirm the desired item using the control dial. (Ex. Select/confirm “Output current”) The monitor window of the item selected appears. * Depending on the item selected, no monitor window may be displayed. Status Monitor Mode Output current 22% Functions of function keys F1 : Goes to the Top View Mode. F4 : Goes to the Parameter Setup Mode.
E6581429 6. List of function key functions Each function key is corresponding to the function whose abbreviation or graphic symbol is displayed at the bottom of the window and over the key. And by pressing a function key, corresponding function is performed. FWD Top View Mode 60.0 Hz STOP 0.0 Hz Quick Lng --- Press the [F1] key to perform this function. Press the [F2] key to perform this function. Press the [F3] key to perform this function. Press the [F4] key to perform this function.
E6581429 7. Measures to satisfy the standards 7.1 How to cope with the CE standards 7.1.1 Measures to satisfy the EMC directive Concrete measures to EMC directive are shown below. (1) This inverter installs a EMC filter inside. So the conducted and radiated noise can be reduced. EMC directive compliance Requirements Inverter type form VFPS1-4007PLE~VFPS1-4055PLE PWM carrier frequency CF (kHz) Length of motor connecting cable (m) 2~4 10 4.
E6581429 Q Ex.
E6581429 Q Wiring port plate PLE – type PDE - type A B C D E F G H J (mm) (mm) (mm) (mm) (mm) (mm) (mm) 20.5 (20.7) 20.5 (20.7) 20.5 (20.7) 32.5 (37.4) 32.5 (37.4) 40.5 (47.5) 50.5 (47.5) 63.5 (60.5) 20.5 (20.7) 32.5 (20.7) 32.5 (20.7) 32.5 (37.4) 32.5 (37.4) 40.5 (47.5) 50.5 (47.5) 63.5 (60.5) (mm) 25.5 (22.8) 25.5 (22.8) 25.5 (22.8) 25.5 (28.6) 32.5 (28.6) 40.5 (37.4) 40.5 (37.4) 50.5 (47.5) 25.5 (22.8) 25.5 (22.8) 25.5 (22.8) 25.5 (28.6) 32.5 (28.6) 40.5 (37.4) 40.5 (37.4) 50.5 (47.
E6581429 7.2 Measurements to be taken to satisfy the UL/CSA standards 7.2.1 Caution as to peripheral devices When installing a no-fuse circuit breaker or a fuse box on the primary side of the inverter, use UL-certified one. The UL certification test on this inverter was conducted under the AIC* conditions shown in table below (*: current that flows in the event of a short-circuit in the power supply). Note that AIC currents vary depending on the capacity of the motor used.
E6581429 8. Selection of peripheral devices 8.1 Selection of wiring materials and devices Wire size Applicable motor (kW) Main circuit Inverter type form Input terminal (R,S,T) AWG mm 2 Output terminal (U,V,W) AWG mm 2 Braking resistor / Braking unit (Optional) DC terminal (optional) AWG mm 2 AWG mm 2 Earth cable AWG mm 2 0.75 1.5 VFPS1-4007PLE/PDE VFPS1-4015PLE/PDE 14 14 1.5 1.5 14 14 1.5 1.5 14 14 1.5 1.5 14 14 1.5 1.5 14 14 2.5 2.5 2.2 VFPS1-4022PLE/PDE 14 1.5 14 1.
E6581429 Q Selection of wiring equipment Applicable motor (kW) No-fuse breaker (MCCB) Magnetic contactor (MC) Inverter type form Input current [A] 0.75 1.5 VFPS1-4007PLE/PDE VFPS1-4015PLE/PDE 1.8 3.5 2.2 VFPS1-4022PLE/PDE 5 10 25 3.7 VFPS1-4037PLE/PDE 8.8 14 25 5.5 VFPS1-4055PLE/PDE 11.4 25 25 7.5 VFPS1-4075PLE/PDE 15.8 25 25 11 VFPS1-4110PLE/PDE 21.9 30 32 15 VFPS1-4150PLE/PDE 30.5 40 40 18.5 VFPS1-4185PLE/PDE 37.5 60 50 22 VFPS1-4220PLE/PDE 43.
E6581429 9. Table of parameters For parameters, refer to the instruction manual E6581386. However, for totally enclosed box type drives, only following points are different. Title Communication No. Function Adjustment range CF 0300 PWM carrier frequency 1.0~16.0kHz *1 *1: Although instruction manual E6581386 describes that the carrier frequency is adjustable between 2.5 to 8.0kHz for 90kW model, it is adjustable between 1.0 to 16.0kHz for totally enclosed box type 90kW model.
E6581429 10. Specifications 10.1 Models and their standard specifications 1) Standard specifications Item Specification Voltage class 400V class Applicable motor (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 Applicable motor (HP) 1 2 3 5 7.
E6581429 2) Common specification Control specification Item Acceleration/deceleration time DC braking Operation specifications Forward run/reverse run [Note 1] Jog run [Note 1] Preset speed operation [Note 1] Retry Soft stall Cooling fan ON/OFF Operation panel key operation ON/OFF control Regenerative power ride-through control Auto-restart operation Commercial inverter switching Drooping function Override function Protective function 10 Specification Control system Sinusoidal PWM control Output vol
E6581429 (Continued) Item Specification Stall prevention during operation, overload limit, overload, undervoltage on power source side, DC circuit undervoltage, setting error, in retry, upper limit, lower limit.
E6581429 10.2 Outside dimensions and mass Q Outside dimensions and weight Applicable motor (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 Applicable motor (HP) 1 2 3 5 7.
E6581429 Fig. C Fig. D 10 Fig. E Fig.
E6581429 Fig. G Fig.