000-LB. TELESCOPING TRANSMISSION JACK OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Strongway product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this Jack until they have read this manual and have developed a thorough understanding of how the Jack works. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL. To maintain the Transmission Jack and user safety, the owner is responsible for reading and following these instructions. Inspect the service jack for proper operation and function. Keep instructions readily available for equipment operators. Make certain all equipment operators are properly trained; understand how to safely and correctly operate the unit. Allow unit operation only with all parts in place and operating properly.
GENERAL SAFETY INSTRUCTIONS * Position the Jack Position the jack to only lift on the areas of the vehicle as specified by the vehicle manufacturer. * Always Use Jack Stands After lifting the vehicle always support the load with appropriately rated vehicle Jacks stands before working on the vehicle. * Do Not Overload Jack Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
Spectators -Do not allow bystanders around the jack or under the load supported only by the jack. -Do not allow anyone in the vehicle while the jack is in use. Keep all bystanders away from vehicle when in use. Inspection -Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing parts. -Do not use the jack unless it is properly lubricated. -Using a jack that is not in good clean working condition or properly lubricated may cause serious injury.
CYLINDER 3. Loosen the three bolts on the base. Position the cylinder on the base of the stand and tighten the three bolts. 4. Attach the two half-circle handles to the cylinder with the 4 bolts and tighten them in place.
SADDLE 5. To insert the saddle in place before using please refer to Picture below. Tighten all bolts and nuts.
SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE All numbers in parenthesis () refer to the index number from the parts breakdown. Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing. This step is to be completed without and weight on the jack. 1. Pump the jack foot pump pedal and the ram will rise, until the ram reaches maximum height.
2. Using a 4mm Allen wrench turn the screw (81) counterclockwise about one to two circles without the screw leaving the hole. 3. Continue to pump the jack foot pump pedal and some oil with air bubble will run out from the hole.
4. Stop pumping until the oil runs out without any air bubbles, then using specialized wrench turn the screw (81) clockwise to the closed position. 5. Pump the jack foot release pedal until the ram lowers to the lowest position.
BEFORE USE 1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use. 2. Perform the air purge procedure. (See previous instructions for system purge procedure.) 3. Inspect before each use. Do not use if bent, broken or cracked components are noted. OPERATION All numbers in parenthesis () refer to the index number from the parts breakdown. RAISING THE JACK 1.
LOWERING THE JACK 1. Support the load with appropriate means before removing transmission. Check to make sure the transmission stable on the jack saddle and load is fixed in place before attempting to lift lower, or transport. 2. Grasp the handle firmly with both hands. Securely hold on to the jack handle so your hands do not slip and ensure the release valve does not rapidly lower. 3. Carefully open the Release Valve by slowly turning the handle counterclockwise.
TRANSPORTING THE LOAD 1. Ensure the jack saddle is fully lowered and load is secure before attempting to lift, lower, or transport transmission. 2. Transport the load over level and solid ground, preferably concrete, and ensure the floor is swept clean before transporting load. 3. Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance. 4.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.
TO ADD JACK OIL: The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80% full at all times for proper operation. To check the level and to fill remove oil filler plug (30) 1. Position the jack on level ground and lower the saddle in the upright position. Open release valve by turning handle counter-clockwise (4 full turns). 2. Locate and remove oil filler plug. 3. Fill the oil case until oil level is just beneath the lower rim of the oil fill hole. 4.
TO REPLACE JACK OIL: 1. Position the jack on level ground and lower the saddle in the upright position. 2. Open release valve by turning handle counter-clockwise (4 full turns). 3. Lay the jack on its side and drain the fluid into a suitable container. Note: Dispose of hydraulic fluid in accordance with local regulations.
4. Position the jack on level ground. 5. Fill the oil case until oil level is just beneath the lower rim of the oil fill hole. KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING. 6. Replace oil plug. 7. Perform the Air Purge Procedure. ADDITIONAL WARNINGS: DO NOT USE MOTOR OIL IN THE JACK. ONLY USE ANTI-FOAMING JACK OIL. ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL. DO NOT USE HYDRAULIC BRAKE FLUID, ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL OR DIRTY OIL.
LUBRICATION A periodic coating of light lubricating oil to pivot will help to ensure that pump piston linkages move freely. Note: Never apply oil to the saddle. If saddle extension threads require lubrication; clean thread surfaces with a clean, dry cloth, then apply a drop of bearing grease. Distribute as evenly as possible along the threaded post. 1. Add a coating of light lubricating oil to pivot points.
ASSEMBLY DIAGRAM 20
ASSEMBLY PARTS LIST Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Description Saddle Foot Pump Pedal Handle Pin Handle Link Link Axis Link Pin Spring pin Φ1.2x5.5 Handle sets Pin 3x30 Screw M8X10 Screw M8X12 Washer 8 Screw M12x30 Spring Washer 12 Washer 12 Washer 14 Nut M30x1.5 O-Ring 37.5x3.55 O-Ring 72x5.3 Nylon Ring 132.5x141x2 Big Top Nut Filler Plug O-Ring 7.7x2.
Index # 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 Description Pump Plunger Pump Cylinder Valve Block Release Valve Washer 24x37x1 Conical Spring Nylon Ring 28x35.5x1.1 Release Spring Release Block Plug Screw Ball 6 Pin 6x40 Spring Washer 6 Screw M6x25 Ball 7 Compound Gasket 12 Y-Ring 28.4x35.5x5.5 O-Ring 27.5x3.55 Caster Wheels Cap nut M12 Base 2 Base 1 Screw M10x25 Nut M10 Ball 8 O-Ring 9.5x1.9 Cylinder parts Ball 5 Screw M8x6 Part No. TEL05006.1.2-1 TEL05006.
SADDLE ASSEMBLY DIAGRAM 23
SADDLE PARTS LIST Index # T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 T12 T13 T14 T15 T16 T17 T18 T19 T20 T21 T22 T23 T24 T25 T26 T27 T28 T29 T30 Description Saddle panel parts Platform Frame Parts Platform Board Parts Reform Screw Plastic Handle Part No. TEL05002.3.1 TEL05006.2.2 TEL05006.2.3 TEL05006.2-01 TEL05006.2-02 GB879-86 TEL05006.2-03 TEL05002.3-6 GB/T307.3-2005 TEL05002.3-5 GB97.1 GB889.1-86 TEL05006.2-05 GB894.1-86 TEL05002.
TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed (Turn handle clockwise). Weight Capacity Exceeded. Air is in the hydraulics. Purge air from system. Low oil level. Add oil as required. Oil reservoir is overfilled: Drain excessive oil. Lubricate moving parts.
Limited Warranty Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
