000-LB. TRANSMISSION JACK OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Strongway product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this Jack until they have read this manual and have developed a thorough understanding of how the Jack works. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL. To maintain the Transmission Jack and user safety, the owner is responsible for reading and following these instructions. Inspect the service jack for proper operation and function. Keep instructions readily available for equipment operators. Make certain all equipment operators are properly trained; understand how to safely and correctly operate the unit. Allow unit operation only with all parts in place and operating properly.
GENERAL SAFETY INSTRUCTIONS * Position the Jack Position the jack to only lift on the areas of the vehicle as specified by the vehicle manufacturer. * Always Use Jack Stands After lifting the vehicle always support the load with appropriately rated vehicle Jacks stands before working on the vehicle. * Do Not Overload Jack Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
Spectators -Do not allow bystanders around the jack or under the load supported only by the jack. -Do not allow anyone in the vehicle while the jack is in use. Keep all bystanders away from vehicle when in use. Inspection -Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing parts. -Do not use the jack unless it is properly lubricated. -Using a jack that is not in good clean working condition or properly lubricated may cause serious injury.
2. Attach the bases (14) to the support tube parts (12) with screws (15), washers (5), spring washers (6) and nuts (7) 3. Attach the long ram jack (2) to the support tube parts (12) with screws (8), washers (5), spring washers (6) and nuts (7).
4. Attach the saddle to the jack with screw (11). 5. Mount the four angle brackets (T4) to the saddle using screws (T5), washers (T6), spring washers (T7) and nuts (T8). Attach the hook guide (13) to the saddle with washer (5), spring washer (6) and nut (7) and assemble the chain hook-to-hook guide (13) with two screws (4) and washers (3). And then tighten screw (17) through the chain to the saddle with washers (18), spring washers (3) and nuts (4).
SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE All numbers in parenthesis () refer to the index number from the parts breakdown. Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing. This step is to be completed without any weight on the jack. 1. Turn release valve (R25) counterclockwise one full turn to the open position. 2. Pump handle (21) eight full strokes.
3. Turn release valve (R25) clockwise to the closed position. 4. Pump handle (21) until the ram reaches about half height; continue to pump several times to remove trapped air in the ram.
5. Carefully and slowly pinch oil fill plug (R26) to release trapped air. 6. Turn release valve (R25) counterclockwise to the open position one full turn and lower ram to the lowest position.
7. Turn release valve clockwise to the closed position and check for proper pump action. It may be necessary to perform the above step more than once to assume air is completely evacuated.
BEFORE USE 1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use. 2. Perform the air purge procedure. (See previous instructions for system purge procedure.) 3. Inspect your jack before each use. Do not use if bent, broken or cracked components are noted. OPERATION All numbers in parenthesis () refer to the index number from the parts breakdown. RAISING THE JACK 1.
LOWERING THE JACK 1. Ensure the load is supported before removing transmission. Check to make sure the transmission is stable on the jack saddle and load is fixed in place before attempting to lift lower, or transport. 2. Grasp the handle firmly with both hands. Securely hold on to the jack handle so your hands do not slip and ensure the release valve does not rapidly lower. 3. Carefully open the Release Valve by slowly turning the handle counterclockwise.
WARNING: 5. If jack tips or leans STOP WHAT YOUR ARE DOING. MOVE QUICKLY TO A SAFE DISTANCE. DO NOT TRY TO HOLD OR STEADY JACK to prevent personal injury and/or property damage. RE-INSTALLING A GEARBOX 1. Ensure the jack saddle is fully lowered and load is secure before attempting to lift or transport transmission. 2. Transport the load over level and solid ground, preferably concrete, and ensure the floor is swept clean before transporting load. 3.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.
TO ADD JACK OIL: The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80% full at all times for proper operation. To check the level and to fill remove oil filler plug (30) 1. Position the jack on level ground and lower the saddle in the upright position. Open release valve by turning handle counter-clockwise (4 full turns). 2. Locate and remove oil filler plug. 3. Fill the oil case until oil level is just beneath the lower rim of the oil fill hole. 4.
TO REPLACE JACK OIL: 1. Position the jack on level ground and lower the saddle in the upright position. 2. Open release valve by turning handle counter-clockwise (4 full turns). 3. Lay the jack on its side and drain the fluid into a suitable container. Note: Dispose of hydraulic fluid in accordance with local regulations.
4. Position the jack on level ground. 5. Fill the oil case until oil level is just beneath the lower rim of the oil fill hole. KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING. 6. Replace oil plug. 7. Perform the Air Purge Procedure. ADDITIONAL WARNINGS: DO NOT USE MOTOR OIL IN THE JACK. ONLY USE ANTI-FOAMING JACK OIL. ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL. DO NOT USE HYDRAULIC BRAKE FLUID, ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL OR DIRTY OIL.
LUBRICATION A periodic coating of light lubricating oil to pivot will help to ensure that pump piston linkages move freely. Note: Never apply oil to the saddle. If saddle extension threads require lubrication; clean thread surfaces with a clean, dry cloth, then apply a drop of bearing grease. Distribute as evenly as possible along the threaded post. 1. A coating of light lubricating oil to pivot points.
TROUBLESHOOTING JACK WILL NOT LIFT LOAD JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING WILL NOT LIFT TO FULL EXTENSION 21 CAUSES AND SOLUTIONS Release valve is not completely closed (Turn handle clockwise). Weight Capacity Exceeded. Air is in the hydraulics. Purge air from system. Low oil level. Add oil as required. Oil reservoir is overfilled: Drain excessive oil. Lubricate moving parts.
ASSEMBLY DIAGRAM 22
ASSEMBLY PARTS LIST Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Description Saddle Long Ram Jack Washer 8 Nut M8 Washer 10 Spring Washer 10 Nut M10 Screw M10x30 Washer 12 Locknut M12 Screw M10x20 Support tube parts Hook Guide Base Screw M10x90 Caster Wheels Screw M8x30 Spring Washer 8 Chain Chain Hook Handle Handle sets Hand knob Pin 5x30 Part No. TEL05001.4 TEL400001CQ GB97.1 GB6170 GB97.1 GB93 GB6170 GB5781 GB97.1 GB889 GB5781 TEL05001.1 TE10001-03 TEL05001.2 GB5782 TEL05001.
LONG RAM JACK ASSEMBLY DIAGRAM 24
LONG RAM JACK ASSEMBLY PARTS LIST Index # R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 R30 Description O-ring 33.5x3.55 Top Nut Rectangular Ring 69x63x1.2 Piston rod Wire ring Piston Ring 40x36x2 Y-ring 40x36x10 Oil network Washer 46x34x1.5 Cylinder Reservoir Handle Sleeve Pin Link Pin O-ring 6.5x3 Seal Ring 12x7x1.5 Pump Cylinder Washer 18x9x1 Cone Screw M5 Base Ball 6 O-ring 7.7x1.
SADDLE ASSEMBLY DIAGRAM SADDLE ASSEMBLY PARTS LIST Index # T1 T2 T3 T4 T5 T6 T7 T8 T9 T10 T11 Description Part No. Adjustment board Ball base 1 Ball base 2 Skateboard parts Screw M10x30 Washer 10 Spring Washer 10 Nut M10 Saddle panel Rod parts Screw parts TEL05001.4.1 TEL05001.4-01 TEL05001.4-02 TEL05001.4.2 GB5781 GB97.1 GB93 GB6170 TEL05001.4-03 TEL05001.4.3 TEL05001.4.4 26 Qty.
Safe Operating Temperature is between 40°F – 105°F (4°C - 41°C) REPLACEMENT PARTS For replacement parts Customer Service at 1-800-222-5381. Not all equipment components are available for replacement; illustrations provided are a convenient reference of location and position in the assembly sequence. When ordering parts the following will be required: Model Number, Serial Number and Description.
Limited Warranty Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
