OWNER’S MANUAL 1/2 TON TRANSMISSION JACK Item: TR4055 Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-888-44-TORIN (1-888-448-6746), 8 a.m.- 5 p.m., PST, Monday-Friday. Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
IMPORTANT Before You Begin Register This Product. For future reference, record the model name, model number, date of manufacture and purchase date of this product. You can find this information on the product. Model Name ____________________________ Model Number ____________________________ Date of Manufacture ____________________________ Date of Purchase ____________________________ OWNER / USER RESPONSIBILITY DO NOT OPERATE OR REPAIR THIS PRODUCT WITHOUT READING THIS MANUAL.
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this jack until they have read this manual and have developed a thorough understanding of how the jack works. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
SAFETY Always follow safety precautions when installing and operating this jack. Keep all decals on the unit clean and visible. Before proceeding ensure that you fully understand and comprehend the full contents of this manual. Failure to operate this equipment as directed may cause injury or death. The distributor is not responsible for any damages or injury caused by improper use or neglect. WARNING! Always use Jack Stands! DO NOT USE wood blocks or any other non-approved load sustaining devices.
GENERAL SAFETY INSTRUCTIONS Position the Jack Position the jack to only lift on the areas of the vehicle as specified by the vehicle manufacturer. Always Use Jack Stands After lifting the vehicle always support the load with appropriately rated vehicle Jacks stands before working on the vehicle. Do Not Overload Jack Do not overload this jack beyond its rated capacity. Overloading this jack beyond its rated capacity can cause damage to or failure of the jack.
SADDLE ASSEMBLY 5. To insert the saddle in place before using please refer to Picture below. Tighten all bolts and nuts. All numbers in parenthesis () refer to the index number from the parts breakdown. 21 BASE 1. Attach the four ball bearing caster wheels to the 4 respective legs of the jack bases making sure to tighten the screw. 2. Connect the legs with hardware provided (26,25,34,19); hand tighten 19 20 27 18 26 24 17 23 22 26 25 19 1 35 25 34 19 2 CYLINDER 3.
SYSTEM AIR PURGE PROCEDURE IMPORTANT: BEFORE FIRST USE Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handling. This step is to be completed without any weight on the jack. 1. Pump the jack foot pedal and the ram will rise, until the ram reaches maximum height. 4. Stop pumping until the oil runs out without any air bubbles, then using specialized wrench turn the screw clockwise to the closed position.
BEFORE USE 1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use. 2. Perform the air purge procedure. (See previous instructions for system purge procedure.) 3. Check and that the pump operates smoothly before putting into service. 4. Inspect before each use. Do not use if bent, broken or cracked components are noted.
OPERATION All numbers in parenthesis () refer to the index number from the parts breakdown. RAISING THE JACK 1. Before use, ensure the transmission weight and size does not exceed the capacity of the jack. 2. Ensure the vehicle from which the gearbox is to be removed is correctly positioned, 3. Check handbrake applied and raised to allow the transmission jack to be positioned correctly. 4. Ensure there are no other persons around or under the vehicle. 5.
RE-INSTALLING A GEARBOX 1. Ensure the jack saddle is fully lowered and load is secure before attempting to lift or transport transmission. 2. Transport the load over level and solid ground, preferably concrete, and ensure the floor is swept clean before transporting load. 3. Be diligent in continually monitoring the load in transit. Keep all other persons at a safe distance. 4.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.
3. Lay the jack on its side and drain the fluid into a suitable container. Note: Dispose of hydraulic fluid in accordance with local regulations. TO ADD JACK OIL The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80% full at all times for proper operation. To check the level and to fill remove bleeder screw (29) 1. Position the jack on level ground and lower the saddle in the upright position. Open release valve by turning handle counter-clockwise (4 full turns). 2.
ADDITIONAL WARNINGS: • • • • DO NOT USE MOTOR OIL IN THE JACK. ONLY USE ANTI-FOAMING JACK OIL. ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL. DO NOT USE HYDRAULIC BRAKE FLUID, ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL OR DIRTY OIL. • USE OF A NON-RECOMMENDED FLUID CAN CAUSE DAMAGE TO A JACK. • AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID, TURBINE OIL, TRANSMISSION FLUID, MOTOR OIL OR GLYCERIN.
ASSEMBLY DIAGRAM 14
REF# PART # DESCRIPTION QTY 1 TEL05006.3.2 Supporting leg #2 1 2 TEL05006.3.3(ASM) Caster assembly 4 3 TEL05002.1-13 Pedal spring 1 4 TEL05006.1.2(ASM) Pump assembly 1 5 TEL05006.4 Foot pedal 1 6 GB91-3X30 Cotter pin Ø3X30mm 2 7 GB97.1-14 Washer 14 2 8 TEL05006-6 Pin for connecting bar Φ14X25.5mm 2 Connecting bar 2 9 10 GB5782-M8X12 Bolt M8X12mm 4 11 GB97.1-8 Washer 8 5 Shaft for connecting bar 1 12 13 TEL05006-1 Handle #1 1 14 TEL05006.
TROUBLESHOOTING JACK WILL NOT LIFT LOAD X JACK WILL NOT HOLD LOAD JACK WILL NOT LOWER POOR JACK LIFTING X WILL NOT LIFT TO FULL EXTENSION CAUSES AND SOLUTIONS Release valve is not completely closed (Turn handle clockwise). X Weight Capacity Exceeded. X X X Air is in the hydraulics. Purge air from system. X X X Low oil level. Add oil as required. X Oil reservoir is overfilled. Drain excessive oil. Lubricate moving parts.
TORIN ONE YEAR LIMITED WARRANTY Torin Inc.® has been producing quality automotive repair and maintenance products since 1968. All products sold are felt to be of the highest quality and are covered by the following warranty: With proof of purchase for a period of one year from the date of that purchase, the manufacturer will repair or replace, at its discretion, without charge, any of its products or parts thereof which fail due to a defect in material or workmanship.
Contact Torin® Customer Service directly by telephone at: 1-888-44-TORIN (1-888-448-6746) 8:00am – 5:00pm Pacific Time, Monday – Friday Communiquez directement avec le Service à la clientèle Torin® au: 1-888-44-TORIN (1-888-448-6746) De 8 heures à 17 heures, heure du Pacifique, du lundi au vendredi Comuníquese conel Servicio de Atención al Cliente de Torin® directamente por teléfono al: 1-888-44-TORIN (1-888-448-6746) De lunes a viernes de 8:00 a. m. a 5 p. m. hora del Pacífico Torin Inc. 4355 E.
