5-TON LONG FRAME JACK OWNER’S MANUAL WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Strongway product! For future reference, please complete the owner’s record below: Model: _______________ Purchase Date: _______________ Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it. This machine is designed for certain applications only. The distributor cannot be responsible for issues arising from modification.
IMPORTANT SAFETY CONSIDERATIONS JACK USE AND CARE Do not modify the Jack in any way. Unauthorized modification may impair the function and/or safety and could affect the life of the equipment. There are specific applications for which the Jack was designed. Always check of damaged or worn out parts before using the Jack. Broken parts will affect the Jack operation. Replace or repair damaged or worn parts immediately. Store idle Jack.
SAFETY MARKINGS WARNING: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Study, understand, and follow all instructions before operating this device. Do not exceed rated capacity. Use only on hard, level surfaces. Lifting device only. Immediately after lifting, support the vehicle with appropriate means. Do not move or dolly the vehicle while on the jack. Lift only on areas of the vehicle as specified by the vehicle manufacturer. No alterations shall be made to this product.
Training -Read this manual before use. Do not allow anyone who has not read this manual, and/or does not understand the requirements, use the jack. Spectators -Do not allow bystanders around the jack or under the load supported only by the jack. -Do not allow anyone in the vehicle while the jack is in use. Keep all children and bystanders away from vehicle when in use. Inspection -Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing parts.
2. Insert the handle (39) into handle sleeve (30), and fix the handle (39) using blot (33) and nut (32) 3. Cycle the lift up and down several times to insure the hydraulic system is operating properly. (Perform to the Air Purge Procedure before first use.) CAUTION: Do not lift or carry jack by handle. Handle could dislodge and jack may fall, resulting in possible injury or property damage.
2. Close the release valve by turning the handle knob clockwise until firm resistance is felt. 3. Pump the foot peddle until the saddle reaches maximum lift height. Continue to pump once saddle reach full extension (8-10 full pedal strokes). 4. Turn the handle knob counter-clockwise and lower the saddle to its lowest resting position.
5. When the saddle reaches its lowest resting position, with a flat blade screwdriver, push the oil fill plug slightly to the side to purge trapped air from system. (Use caution not to tear or puncture the oil plug.) 6. Replace the cover plate (45). 7. Jack is now ready for use. Check for proper pump action. BEFORE USE WARNING: Improper use of this jack may result in serious injury or death. 1.
5. Close the release valve by turning it clockwise until it is firmly closed. 6. Before raising the vehicle double check and verify the saddle is centered and also has full contact with the lifting point. 7. Pump handle (39) to lift until saddle contacts load. Continue to pump the jack handle to lift the vehicle to the desired height. After lifting, support the load with appropriately rated vehicle support stands before working on the vehicle.
LOWERING THE JACK 1. Raise load high enough to allow clearance for the jack stands to be removed, then carefully remove jack stands. 2. Remove support stands. 3. Grasp the handle firmly with both hands. Securely hold on to the jack handle so your hands do not slip and ensure the release valve does not rapidly lower. 4. Carefully open the Release Valve by slowly turning the handle counter-clockwise. (Do not allow bystanders around the jack or under the load when lowering the jack. 5.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components function before each use. Follow lubrication and storage instructions for optimum product performance.
TO ADD JACK OIL: 1. Position the jack on level ground and lower the saddle. 2. Remove the cover plate (45). 3. Remove the oil plug.
4. Fill the oil case until oil level is just beneath the lower rim of the oil fill hole. 5. Replace oil plug (31). 6. Replace the cover plate (45). 7. Perform the Air Purge Procedure.
TO REPLACE JACK OIL: 1. Position the jack on level ground and lower the saddle. 2. Remove the cover plate (45). 3. Open release valve by turning handle counter-clockwise. 4. Remove the oil fill plug (31).
5. Turn the jack on its side to drain old oil from the oil fill hole. 6. Position the jack on level ground and keep saddle in the lowered position. Fill the oil case until oil level is just beneath the lower rim. Keep dirt and other foreign materials clear when pouring. 7. Replace oil plug (31).
8. Replace the cover plate (45). 9. Perform Air Purge Procedure. ADDITIONAL WARNINGS: DO NOT USE MOTOR OIL IN THE JACK. ONLY USE ANTI-FOAMING JACK OIL. ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL. DO NOT USE HYDRAULIC BRAKE FLUID, ALCOHOL, GLYCERINE, DETERGENT, MOTOR OIL OR DIRTY OIL. USE OF A NON-RECOMMENDED FLUID CANCAUSE DAMAGE TO A JACK. AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID, TURBINE OIL, TRANSMISSION FLUID, MOTOR OIL OR GLYCERIN.
ASSEMBLY DIAGRAM 17
ASSEMBLY PARTS LIST Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part No. GB894.1 TR50001-15 TR50001-06 TR50001.1a TR50001-07a TR50001-1 GB93 GB6170 GB894.1 QLZ3.5b TR50001-08a GB5782 TR50001-09 TR50001.7a GB93 GB6170 GB70-85 TR50001.3a GB70 GB91 TR50001.5 TR50001-10a TX12001-07 TR50001.12a TR50001.4 QLQD2B.2-5 TR50001-16 TR50001-11 GB894.1 TR50001-04a TR50001-05 GB6170 GB5782 GB879 TR50001.6-04 TR50001.6-03 TR50001.
ASSEMBLY DIAGRAM – POWER UNIT 19
PARTS LIST– POWER UNIT Index # 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 Part No. TR50001.3-06 TR50001.3-04a TH920001-04 TR50001.3-04a GB70-85 TR50001.3-03a TR50001.3-09a TR50001.3-11a TR50001.3-10a TR50001.3.1a QYL8-29 GB308 GB308 TR50001.3-08 TQ22001.1-18 TR50001.3-07 GB70 GB308 TQ22001.1-24 TQ22001.1-31 QLQ2.1-14 QF4-20 QLZ3.4-13 GB308 TR15006.3-25 TR50001.3-02 TR15006.3-12 TR15006.3-23 TR15006.3-12 TR15006.3-23 TR50001.
Limited Warranty Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
