2200-Lb. Electric Chain Hoist Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Strongway® product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This electric hoist is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Packaging Contents .............................................................................................................................. 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information .................
Intended Use The Strongway 2200-Lb. Electric Chain Hoist lifts and lowers loads all with the push of a button. This portable hoist has a handheld remote control with an emergency stop switch allowing the hoist to be controlled from up to 191/2 feet away. The heat-treated drop-forged hooks swivel 360º for easy rigging.
⚠WARNING PROP 65 This product can expose you to chemicals including lead, which is known to the State of California to cause cancer or birth defects or other reproduction harm. For more information, visit www.p65warnings.ca.gov. ⚠WARNING WORK AREA SAFETY • Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit. Cluttered, wet, or dark work areas can result in injury.
⚠CAUTION ELECTRIC HOIST USE AND CARE • Do not force the hoist. Products are safer and do a better job when used in the manner for which they are designed. Plan your work, and use the correct product for the job. • Check for damaged parts before each use. Carefully check that the product will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the product with a damaged part. • Do not use a product with a malfunctioning switch.
Grounding ⚠WARNING • This machine must be grounded while in use to protect the operator from electrical shock. This unit is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances. • DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.
the risk of electrical shock. The standard power cord is equipped with a three-prong plug, used with 110V unit. Make sure that the receptacle opening that receives the longest prong is properly grounded. • Have ample capacity to prevent excessive voltage drop during starting and operation. When determining the size of branch circuit components and conductors, special consideration should be given to the starting current amps and the length of the conductors.
Testing and Operational Checks On completion of installation, but before the hoist is put into regular service, the following procedure should be followed: 1. Check that the hoist is properly installed to either a fixed position or trolley, whichever applies. 2. If hoist is installed on a trolley, ensure that: • The trolley is properly installed on the beam. • The stops for the trolley are correctly positioned and securely installed on the beam. 3. Isolate the power supply. 4.
Item Method Criteria Action Hooks (bent shank or neck) Visual Shank and neck portions of hook should be free of deformations. Replace Hooks (hook latches) Visual, Function Latch should not be deformed. Attachment of latch to hook should not be loose. Latch spring should not be missing and should not be weak. Latch movement should not be stiff when depressed and released latch should snap smartly to its closed position.
Item Method Criteria Action Contactor Contacts Visual Contacts should be free of significant pitting or deterioration. Replace Pendant (switches) Function Depressing and releasing push buttons should make and break contacts in switch contact block and result in corresponding electrical continuity or open circuit. Push buttons should be interlocked either mechanically or electrically to prevent simultaneous energization of circuits for opposing motions (example: up and down.
Operating Instructions ⚠WARNING • Do not exceed rated load capacity of 2200 lb. • Do not lift people, animals, or loads above people or animals. • Only operate the hoist when the load is centered under the hoist. • Do not use chain hoist as a sling. • Do not support load on hook tip. • Do not operate if restricted from forming a straight line from hook to hook in the direction of loading. • Do not pull chain at an angle. Lifting and Lowering Loads To lift a load, press the↑button.
Chain Inspection 1. First, clean chain with a non-caustic , non-acid type solvent and make a link by link inspection for nicks, gouges, twisted links, weld splatter, corrosion pits, striations (minute parallel lines), cracks in weld areas, wear, and stretching.A chain with any of these defects must be replaced before use. 2. When checking the chain for wear, check the part of the chain that goes through the lift wheel of the hoist most often.
times between cleanings. When lubricating the chain, apply sufficient lubricant to obtain natural runoff and full coverage, especially in the interlink area. Gearbox For ambient temperature of approximately 50℉ to 122℉, a gear oil of Mm²/S at 104℉, with mild high-pressure additives should be used. IDEMITSU racing gear 140 GL-5 is the oil that should be used.
Failure Possible Cause Hoist lowers but will not lift Hoist will not lift rated load or does not have the proper lifting speed Load drifts excessively when hoist is stopped Hoist operates intermittently Corrective Action connections. Replace or repair as needed. not lower Broken conductor in pendant cord Check the continuity for each conductor in the cable. If one is broken, replace the entire cable. Hoist overload Reduce load to within rated capacity of hoist.
Parts Diagram Page 16 of 22
Parts List Reference 1 Part Number 72642-01 Part Description Screws 5*20 Quantity 4 2 72642-02 Motor cover 1 3 72642-03 Bearing 638Z 1 4 72642-04 Rotor 1 5 72642-05 Air guiding iron cover 1 6 72642-06 Spring 1 7 72642-07 Bearing 6001Z 1 8 72642-08 Oil seal 1 9 72642-09 Screws 5*70 2 10 72642-10 Stator 1 11 72642-11 Main body base 1 12 72642-12 Wiring box 1 13 72642-13 Screws 5*8 4 14 72642-14 Resistor 1 15 72642-15 Screws 5*8 2 16 72642-16 Bridge
Reference 32 Part Number 72642-32 Part Description Bearing 6201Z Quantity 1 33 72642-33 Key 1 34 72642-34 First section gear shaft 1 34-1 72642-34-1 First section gear shaft 1 35 72642-35 Gear cover 1 36 72642-36 Screws 5*20 6 37 72642-37 Bearing 6007Z 1 38 72642-38 Upper hook 1 39 72642-39 Left main body sheet 1 40 72642-40 Chain guiding wheel 2 41 72642-41 Upper chain guiding wheel 2 42 72642-42 Chain pawl device 1 43 72642-43 Chain guider 2 44 72642-44
Reference 64 Part Number 72642-64 Part Description Oil seal Quantity 1 65 72642-65 Bearing 1212 1 66 72642-66 Oil seal 1 67 72642-67 Bearing 6011Z 1 68 72642-68 Gear Box 1 69 72642-69 8mm nut 4 70 72642-70 Bearing 6006Z 1 71 72642-71 Third section gear 1 72 72642-72 Fixing spring 1 73 72642-73 Bearing 6000Z 1 74 72642-74 Third section gear shaft 1 75 72642-75 Keyless gear 1 76 72642-76 Pawl brake lining 1 77 72642-77 Brake depressor (lower) 1 78 72642
Replacement Parts • For replacement parts and technical questions, please call Customer Service at 1-800-222-5381. • Not all product components are available for replacement. The illustrations provided are a convenient reference to the location and position of parts in the assembly sequence. • When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part reference number.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or "Us'') warrants to the original purchaser only ("You'' or "Your") that the Strongway product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of one year from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by: Northern Tool & Equipment Company, Inc. Burnsville, Minnesota 55306 www.northerntool.