XP-COMPACT STUDER INNOTEC User and installer Manual Combi Inverter, Battery charger and Transfersystem XP-COMPACT XPC 1400-12 XP-COMPACT XPC 2200-24 XP-COMPACT XPC 2200-48 Remote control RCC-01 Temperature sensor CT-35 Solar charge controller XPCxxxx-S AC cable cover CFC-01 IP-23 top cover C-IP23 STUDER INNOTEC Rue des Casernes 57 CH-1950 SION User manual TEL: ++41 (0)27 205 60 80 FAX: ++41 (0)27 205 60 88 EMAIL : info@studer-innotec.com XP-COMPACT V5.
XP-COMPACT STUDER Innotec Summary 1 General Information .................................................................................................................3 1.1 1.2 1.3 1.4 1.5 1.6 2 OPERATING INSTRUCTIONS ................................................................................................................................3 QUALITY AND WARRANTY.................................................................................................................................
XP-COMPACT STUDER Innotec 4.8.3 Delayed mode of the Transfer System .........................................................................................................15 4.9 THE SOLAR CHARGE CONTROLLER (OPTION)....................................................................................................15 4.10 THE MULTIFUNCTIONAL CONTACT ..................................................................................................................16 4.11 THE TEMPERATURE SENSOR .............
XP-COMPACT STUDER Innotec 1 General Information 1.1 Operating instructions This manual is a part of the delivery package of every XP-COMPACT inverter-charger. It serves as guidelines for safe and efficient operation of XP-COMPACT.
XP-COMPACT STUDER Innotec 1.5 Precautions This manual must be readily available for the user at all times. The user must be familiar with the precautions and safety aspects. During operation of XP-COMPACT, high voltages are generated at the connections and inside of the appliance which could be deadly fatal. Work on the appliance and on the installation should only be carried out by qualified and trained personnel.
XP-COMPACT STUDER Innotec 2 Introduction The XP-COMPACT is a sine wave inverter with integrated battery charger and solar charge controller with many additional functions, it has been developed to be used as stand-alone (no grid feeding) AC provider, or as continuous / break-free current supply provider (UPS). 2.1 Principle schematic AC IN AC OUT L AC input line PE grid or genset L 100nF 2,2nF 2n2nF 2,2nF 2n2nF N N 2x2,7MΩ 2x2,7MΩ CT35 Filter Fuse 1uF DC AC AUX.
XP-COMPACT STUDER Innotec 2.2.3 The battery charger The built-in battery charger is so designed that it can charge the battery quickly and fully. A microprocessor controlled, 3 to 4 Step charging process ensures the optimum charging of the batteries. The desired charging current can be set continuously from 0 to maximum, according with particular technical specification (chap.6). The battery charger is meant for the lead-acid and lead-gel batteries.
XP-COMPACT STUDER Innotec 2.3.3 Connection in parallel and in serie 12V 12V 12V 12V 24V 3 Mounting and installing 3.1 Installation place The location of the XP-COMPACT must be chosen by the following criteria: - Protection against unauthorized handling - Dry dust free room, no condensation - Never install directly over the battery and never in a cabinet together with the batteries - Keep ventilation holes free.
XP-COMPACT STUDER Innotec Connecting must be done by qualified staff. Material such as cable, connectors and distribution boxes, fuses etc. used in the installation must comply with the respective valid low-voltage installation rules and regulations. 3.4.2 Protection cover for the terminals connections The protection cover is available in option (Order ref. CFC-01) and avoids to do wrong hazardous contact on the terminals 230Vac. It is mounted with strain relief clamps for the cable. 3.
XP-COMPACT STUDER Innotec 3.6 Cabling/wiring Connecting of the XP-COMPACT is a very important step in the installation. You must take care that all connecting work is carried out in a clean and correct manner and that under no circumstance a cable is connected to a wrong terminal. Connecting of the XP-COMPACT must be carried out in the following order. In case of dismantling this order must be reversed. 3.6.
XP-COMPACT STUDER Innotec XPC 1400-12 17-25V/30A, XPC 2200-24 34 – 45V/30A, XPC 2200-48 68 – 90V/20A. 3.6.6 Connection to Auxiliary Contact On these three terminals is a potential free change-over contact. The maximal permitted current and voltage for this is 16A/250Vac. The LED 5 “Contact active” shows the position of them: alight means active and off means non-active. The schematic view of the connections on the front shows the relay in the non-active mode. 3.5.
XP-COMPACT STUDER Innotec Display and control parameters on remote control panel (optional) COMPACT INVERTER - CHARGER TRANSFER 8 AC OUT 2 7 9 CHARGER INVERTER SOLAR CHARGE 20 3 EQUALIZE 14 4 Program RESET ALARM (Select) 16 6 Contact manual 17 21 90 160 80 130 70 100 60 80 50 60 40 40 Over Temp. 30 20 11 Overload 20 10 12 Battery Low/High 10 5 13 OFF 25 18 AUXILIARY CONTACT (Program) % 160 10 15 5 Contact active A 100 Inverter 1 AC IN Charger 4.
XP-COMPACT STUDER Innotec wiring of the installation 12 Batt. Low/High Battery voltage is too low 13 OFF XP-COMPACT is turned off. Turn- XP-COMPACT is for the time being it back on is only possible ing turned off. Turning it back on manually.
XP-COMPACT STUDER Innotec 4.6.3 Overheating (Over Temp) If the Inverter has been overloaded for a long time or it has been working in a too high surrounding temperatures, it will switch off. The LED 13 „OFF“ blinks. After cooling down, the inverter switches back on automatically. One minute before the inverter switches off for too high temperature it gives out an acoustic alarm signal. The Auxiliary Contact programmed in factory to detect the high temperature synchronizes the relay with the alarm signal.
XP-COMPACT STUDER Innotec 4.7.2 Equalization charging Before you program the XP-COMPACT for Equalization-charge you must check with your supplier that the batteries are suitable for this process. Equalization is recommended for the lead-acid batteries in order to mix well the electrolyte fluid and to clean the lead plates.
XP-COMPACT STUDER Innotec the transfer contact is active, then you have at the output AC OUT the same voltage as that at the input. This voltage can not be modified by the XP-COMPACT! 4.8.1 Set the transfer voltage threshold The voltage threshold of the transfer is factory settled at 200Vac. This value is acceptable in most application. However, this value can be adjusted fro 150 to 230Vac if necessary.
XP-COMPACT STUDER Innotec 4.10 The Multifunctional Contact In the XP-COMPACT there is a built-in power relay. The potential-free change-over contact (NO – NC) of this power relay is connected to the screw terminal AUX CONTACT. Maximum Contact load: 230Vac /12Vdc/24Vdc/16Amp 60Vdc/3 Amp. ! The contact is activated when the XP-COMPACT is halted or by a fault condition, or by a normal manual stop done by pushing push-button 19.
XP-COMPACT STUDER Innotec 5.3 Battery Condition Built-in microprocessor calculates the actual state of charge of the battery and displays it on LED 15 – 18. The LED 14 is lit when the system is carrying out a charge cycle with equalization. The voltage levels and charge characteristics can be changed through Programming. The instruction for programming of battery levels is in the section „Programming” 5.4 Fault indicator 5.4.1 Overtemp.
XP-COMPACT STUDER Innotec 6.1 Standard setting The XP-COMPACT (except for 60Hz versions) is equipped with a Flash processor fitted out with EEPROM Memory, which means that even when it is disconnected from the battery, the parameters that were programmed for the application remain after a new connection to the battery. It is possible to reinitialize (RESET) the XP-COMPACT by pressing simultaneously on the three push buttons 19/20/21 during at least 2 seconds. A beep will confirm the RESET.
XP-COMPACT STUDER Innotec These four red LED show the function set: Low voltage LED 13 Float charge LED 12 Absorption (End of charge) LED11 Equalization LED 10 Absorptions Time LED 10/11/12/13 RESET ALARM (Select) 20 14 10 Over Temp. 11 Overload 12 Battery Low/High 15 16 13 With the Push Button 19 (Change status) set the 17 desired parameter (voltage or the time) to modify 18 (LED 14/15/16/17/18). Push Button 19 (Change status) to set the desired value according to the table 6.3.1.
XP-COMPACT STUDER Innotec 6.4.3 Example 6.4.3.1 Auxiliary Contact as generator starter When in the programming of the Auxiliary Contact, the Battery Capacity (LED 15-18) is used as a condition, then you must take note of the following requirements. If you have to start an emergency back-up supply with a battery having a certain residual capacity, then two battery levels must be programmed. The first (i.e. Battery 25% LED 17) for starting or activating the Auxiliary Contact, and the second (i.e.
XP-COMPACT STUDER Innotec 7 Maintenance Apart from the periodic controls mentioned for the connections, the XP-COMPACT does not need any maintenance. Keep the appliance clean and from time to time wipe it clean with a damp cloth. 8 CE Compliance Hereby we state that the products described in this user manual meet the following standards: EN 61000-6-1, EN 61000-6-3, EN 55014, EN 55022, EN 61000-3-2, Dir. 89/336/EEC, LVD 73/23/EEC, EN 50091-2, EN 60950-1.
XP-COMPACT STUDER Innotec 9 Technical Data Model XPC 1400-12 Inverter Nominal battery voltage Input voltage range Continuous power @ 25°C Power 30 min. @ 25°C Maximum power load 5 sec. Maximum load Maximum asymmetric load Stand-by adjustment Cos ϕ Maximum efficiency Consumption OFF/Stand-by/ON Output voltage Output frequency crystal controlled Total harmonic distortion Dynamic behaviour on load change 0 to 100% Overload and short circuit protection Overheat protection XPC 2200-24 XPC 2200-48 12V 9.
