PARTS MANUAL Models DY30 / DY35 DY41 / DY42 ENGINE PUB-EP5769A Rev.
940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212 e-mail: sales@robinamerica.com • www.robinamerica.com © Copyright 2000 Robin America, Inc.
HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference. In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine.
MANUAL LAYOUT 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group). 3. REF. No .
GROUP INDEX Group Name Page CRANKCASE GROUP ............................................................................... 6 CRANKSHAFT GROUP ............................................................................ 12 INTAKE and EXHAUST GROUP ............................................................... 16 GOVERNOR GROUP ............................................................................... 22 COOLING and STARTING GROUP .........................................................
SECTION 1 CRANKCASE GROUP FIG.
SECTION 1 CRANKCASE GROUP REF. 10 PART NO.
SECTION 1 CRANKCASE GROUP FIG.
SECTION 1 CRANKCASE GROUP REF. 355 DESCRIPTION GASKET, T= 0.1 GASKET, T= 0.2 GASKET, T= 0.3 O RING O RING BLIND PLATE OIL PAN OIL PAN GASKET, oil pan GASKET, oil pan GASKET, oil pan BOLT and WASHER AY 356 380 410 415 415 416 PART NO. 231-15004-03 231-15005-03 231-15006-03 228-15014-03 231-15014-03 041-05000-11 228-11601-03 231-11601-03 228-15034-03 231-15034-03 231-15008-03 980-05060-10 DY30/DY35 & DY41/DY42 QTY.
SECTION 1 CRANKCASE GROUP FIG.
SECTION 1 CRANKCASE GROUP REF. 20 70 DESCRIPTION VALVE GUIDE STUD STUD BOLT and WASHER AY CYLINDER UN CYLINDER UN CYLINDER UN O RING SPACER, T=0.1 SPACER, T= 0.2 SPACER, T= 0.1 SPACER, T= 0.2 CYLINDER HEAD CP CYLINDER HEAD CP O RING FLANGE NUT WASHER STUD STUD ROCKER COVER GASKET, rocker cover BOLT and WASHER AY BREATHER PLATE CP GASKET, breather GASKET SET GASKET SET 416 510 520 540 540 610 625 635 636 645 660 680 690 710 820 840 *960 *960 PART NO.
SECTION 2 CRANKSHAFT GROUP FIG.
SECTION 2 CRANKSHAFT GROUP REF.
SECTION 2 CRANKSHAFT GROUP FIG.
SECTION 2 CRANKSHAFT GROUP REF. 395 DESCRIPTION LARGE END BEARING LARGE END BEARING LARGE END BEARING FLYWHEEL CP FLYWHEEL CP FLYWHEEL FLYWHEEL RING GEAR PIPE KNOCK SCREW DRIVING SHAFT DRIVING SHAFT DRIVING SHAFT DRIVING SHAFT DRIVING SHAFT DRIVING SHAFT BOLT SPRING WASHER ADAPTER 3 ADAPTER ADAPTER 4 BOLT and WASHER AY 500 510 520 530 540 640 670 730 870 880 PART NO.
SECTION 3 INTAKE and EXHAUST GROUP FIG.
SECTION 3 INTAKE and EXHAUST GROUP REF. 10 20 30 35 40 48 DESCRIPTION QTY. REMARKS CAMSHAFT AY 1 CAMSHAFT CP 1 CAMSHAFT GEAR CP 1 RELEASE LEVER 1 WOODRUFF KEY 1 SPACER, T= 0.8 1 Select one piece only SPACER, T= 1.0 1 Select one piece only SPACER, T= 1.
SECTION 3 INTAKE and EXHAUST GROUP FIG.
SECTION 3 INTAKE and EXHAUST GROUP REF. 310 320 340 350 354 360 DESCRIPTION MUFFLER CP MUFFLER COVER CP GASKET NUT SPRING WASHER FLANGE BOLT PART NO. 228-30105-01 228-34201-11 228-35006-03 002-19080-00 003-20080-00 011-00600-10 DY30/DY35 & DY41/DY42 QTY. REMARKS 1 1 1 2 2 4 - 19 - FROM-TO FIG.
SECTION 3 INTAKE and EXHAUST GROUP FIG. 320 A STD.
SECTION 3 INTAKE and EXHAUST GROUP REF. 340 350 380 510 DESCRIPTION GASKET, muffler NUT SPRING WASHER AIR CLEANER AY AIR CLEANER AY AIR CLEANER AY OIL PAN CP PACKING PACKING WING NUT CP ELEMENT ELEMENT ELEMENT ELEMENT LABEL, air cleaner LABEL, air cleaner LABEL, air cleaner AIR CLEANER CAP BOLT and WASHER WASHER -5 -7 -13 520 530 550 560 570 580 PART NO.
SECTION 4 GOVERNOR GROUP FIG.
SECTION 4 GOVERNOR GROUP REF.
SECTION 5 COOLING and STARTING GROUP FIG.
SECTION 5 COOLING and STARTING GROUP REF. 10 DESCRIPTION BLOWER HOUSING BLOWER HOUSING BOLT and WASHER AY BOLT and WASHER AY CYLINDER BAFFLE 1 CYLINDER BAFFLE 1 CYLINDER BAFFLE 2 CYLINDER BAFFLE 2 SCREW, panhead NUT FLANGE BOLT KEY STARTING PULLY, compl. RECOIL STARTER AY SPIRAL SPRING REEL, compl.
SECTION 6 FUEL, LUBRICANT GROUP FIG.
SECTION 6 FUEL, LUBRICANT GROUP REF.
SECTION 6 FUEL, LUBRICANT GROUP FIG.
SECTION 6 FUEL, LUBRICANT GROUP REF. 400 -3 -4 -5 -6 410 DESCRIPTION FUEL FILTER AY CUP RING NUT O RING ELEMENT FUEL FILTER BRACKET FUEL FILTER BRACKET FUEL FILTER BRACKET BOLT and WASHER AY WASHER CLAMP INJECTION PIPE CP INJECTION PIPE CP RUBBER PIPE GROMMET OIL FILTER AY BOLT and WASHER AY O RING PLUG GASKET 411 414 415 430 435 445 600 610 620 640 650 PART NO.
SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP FIG.
SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP REF. 285 286 300 -1 -2 -3 -4 -5 300 -1 -2 -3 -4 -5 -25 -26 -27 -28 305 DESCRIPTION NUT SPRING WASHER INJECTION PUMP AY PLUNGER AY DELIVERY VALVE SPRING VALVE GASKET O RING INJECTION PUMP AY PLUNGER AY DELIVERY VALVE SPRING VALVE GASKET O RING BOLT GASKET BOLT GASKET GASKET, T= 0.1 GASKET, T= 0.2 GASKET, T= 0.3 PART NO.
SECTION 6 FUEL, LUBRICANT GROUP FIG.
SECTION 6 REF. 123 230 400 -3 -4 -5 -6 410 411 412 413 420 PART NO. 001-10061-00 228-63302-01 231-63301-01 228-62106-10 243-62101-08 228-62108-08 228-62109-08 228-62110-08 228-67630-01 001-13086-50 001-13082-00 001-13061-80 150-75201-03 FUEL, LUBRICANT GROUP DESCRIPTION BOLT and WASHER AY INJECTION PIPE INJECTION PIPE, compl. FUEL FILTER AY CUP RING NUT O RING ELEMENT FUEL FILTER BRACKET BOLT and WASHER AY BOLT and WASHER AY BOLT and WASHER AY CLAMP DY30/DY35 & DY41/DY42 QTY.
SECTION 7 ELECTRIC DEVICE GROUP FIG.
SECTION 7 ELECTRIC DEVICE GROUP REF.
SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR FIG.
SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR REF. 120 -2 -3 -4 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -17 -25 -26 -27 -28 -29 -30 DESCRIPTION STARTING MOTOR AY BRUSH (+) BRUSH SPRING BRUSH HOLDER ARMATURE PINION AY PINION STOPPER SET GEAR CASE AY BRUSH (-) REAR COVER AY REAR COVER METAL BLIND COVER SHIFT LEVER KIT MAGNETIC SWITCH AY BOLT THRUST WASHER KIT FIELD COIL SCREW CENTER PLATE GEAR CASE METAL DUST COVER KIT PART NO.
SECTION 8 ACCESSORIES GROUP FIG.
SECTION 8 ACCESSORIES GROUP REF. 10 20 30 DESCRIPTION ACESSORY TOOL KIT RETURN SPRING KEY PART NO. 228-90301-10 228-46002-23 207-26001-03 DY30/DY35 & DY41/DY42 QTY. REMARKS 1 1 1 - 39 - FROM-TO FIG.
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