EH63-65 EPA/CARB 取説EU1728 02.7.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページA1 WARNING : The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページA2 FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE - This emission warranty is applicable in all States, except the State of California Fuji Heavy Industries Ltd. and Robin America Inc.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページA3 *The replacement parts used for required maintenance services. *Consequential damages such as loss of time, inconvenience, loss of use of the engine or equipment, etc. *Diagnosis and inspection charges that do not result in warranty-eligible service being performed. *Any non-authorized replacement part, or malfunction of authorized parts due to use of non-authorized parts.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページA4 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Fuji Heavy Industries Ltd. (herein "FUJI") are pleased to explain the emission control system warranty on your 2001 and later Small Off-Road engine (herein "engine"). In California, the engine must be designed, built and equipped to meet the State's stringent anti-smog standards.
EH63-65 EPA/CARB 取説EU1728 02.7.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページA6 (4) repairs performed outside of the authorized warranty service dealers (5) use of parts which are not authorized by FUJI. 2. Add-on or modified parts This warranty does not cover any part that malfunctions, fails or is damaged due to alterations by changing, adding to or removing parts from the engine. 3.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページA7 (5) Miscellaneous Items Used in Above Systems (i)Electronic controls, if applicable (ii)Hoses, belts, connectors, and assemblies. (iii) Filter lock assy (gaseous fuel, if applicable) I.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ0 - 1 FOREWORD Thank you very much for purchasing a ROBIN ENGINE. Your ROBIN ENGINE can supply the power to operate various sorts of machines and equipment. Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product. Due to constant efforts to improve our products, certain procedures and specifications are subjected to change without notice.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ0 - 2 CONTENTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・1 1. SAFETY PRECAUTIONS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・4 2. COMPONENTS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・5 3. PRE-OPERATION CHECKS ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・7 4.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ0 - 3 SYMBOLS Read the owner's manual. Stay clear of the hot surface. Exhaust gas is poisonous. Do not operate in an unventilated area. Stop the engine before refueling. Fire, open flame and smoking prohibited.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ1 1. SAFETY PRECAUTIONS Please make sure you review each precaution carefully. EXHAUST PRECAUTIONS ■ Never inhale exhaust gas. It contains carbon monoxide, a colorless, odorless and extremely dangerous gas which can cause unconsciousness or death. ■ Never operate the engine indoors or in a poorly ventilated area, such as tunnel, cave, etc. ■ Exercise extreme care when operating the engine near people or animals.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ2 PROTECTIVE COVER ■ Place the protective covers over the rotating parts. If rotating parts such as the drive shaft, pulley, belt, etc. are left exposed, they are potentially hazardous. To prevent injury, equip them with protective covers or shrouds. ■ Be careful of hot parts. The muffler and other engine parts become very hot while the engine is running or just after it has stopped.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ3 ■ Drain the fuel when transporting the engine. ■ Do not move the engine while in operation when it has been removed from the equipment. ■ Keep the unit dry (do not operate it in rainy conditions). PRE-OPERATION CHECKS. ■ Carefully check fuel hoses and connections for looseness and fuel leakage. Leaking fuel creates a potentially dangerous situation. ■ Check bolts and nuts for looseness. A loose bolt or nut may cause serious engine trouble.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ4 2.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ5 3. PRE-OPERATION CHECKS CHECK ENGINE OIL (DAILY) Before checking or refilling engine oil, be sure the engine is not running and is located on a stable, level surface. OIL GAUGE UPPER LEVEL LOWER LEVEL 5W ■ If the oil level is below the lower level line on the oil gauge, refill with the proper oil (see table) to the upper level. OIL CAPACITY : 52.48 oz. (1.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ6 CHECK FUEL WARNING FUEL PUMP Do not refuel while smoking, near an open flame or other potential hazards. ■ The fuel tank shall be provided separately, because the engine is not equipped with a fuel tank. A fuel valve and fuel filter should be connected between the fuel tank and fuel pump. FUEL INLET Securely connect with fuel hoses to the fuel pump to prevent leakage. ■ Fuel tank may be mounted up to .66 meters (2 feet) below the carburetor.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ7 4. BATTERY INSTALLATION For electric starter operation, proper electric wiring arrangements are needed before normal engine operation. PARTS NEEDED ■ Use a battery rated 12V-30AH or larger. ■ Use a proper cable and ground wire to connect battery and key switch and electric starter. BATTERY CABLE CABLE LA406 LA408 CABLE LENGTH CABLE DIA. Less than 1.5 m WIRE GAUGE AWG (BS) BWG SAE JIS 7.3 mm 1 6 AV15 1.5 m to 2.5 m 8.5 mm 0 4 AV20 2.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ8 WIRING ■ Connect positive terminal of the electric starter and positive terminal of the battery with battery cable. ■ Ground negative terminal of the battery to the body of engine or machine with ground wire. CABLE + BATTERY 12V-30AH NOTE Tighten bolts and nuts on terminals securely so they will not be loosened by vibration.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ9 5. OPERATING YOUR ENGINE NOTE Following operating method is for the STD type speed control lever. As to the fixed type speed control lever (exp. Generator spec.), do not move it otherwise the generator component such as voltage regulator may be damaged. CHOKE KNOB 3 CLOSE Pull the choke knob. STARTING ■ If the engine is cold or the ambient temperature is low, pull the choke knob fully.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ10 RUNNING CHOKE KNOB SPEED CONTROL LEVER 5 OPEN ■ After starting the engine, gradually open choke by pushing the choke knob and finally keep it fully opened. ■ Do not fully open the choke immediately when the engine is cold or the ambient temperature is low, because the engine may stop. After the engine starts, set the speed control lever at the low speed position and warm it up without load for a few minutes.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ11 STOPPING SPEED CONTROL LEVER FUEL VALVE 3 1 Close the fuel valve. Set the speed control lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping. ELECTRIC STARTER STOPPING ENGINE WITH THE FUEL VALVE 2 Close the fuel valve while the engine is running and wait until the engine stops. STOP RUN START Set the key switch to the "STOP" position after stopping the engine.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ12 6. EASY TROUBLESHOOTING WHEN ENGINE WILL NOT START: ■ Perform the following checks before you take the engine to your Robin dealer. ■ If you still have trouble after completing the checks, take the engine to your nearest Robin dealer. Is there enough compression? If the spark plug is loose, tighten it. Is the spark plug wet with gasoline? 1. Choke (close choke lever) and slowly start the engine for 2 or 3 seconds.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ13 Is your battery well charged ? Check the battery, it may be discharged and unable to operate the electric starter. Consult your nearest dealer or service shop.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ14 7. MAINTENANCE SCHEDULE DAILY INSPECTION Before running the engine, check the following service items. Enough gasoline Excessive vibration,noise Clean air cleaner element Safe surroundings Enough clean engine oil Leakage of gasoline and engine oil Loose or broken bolts and nuts PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your engine. Check the table below for periodic maintenance intervals.
EH63-65 EPA/CARB 取説EU1728 02.7.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ16 8. "HOW-TO" MAINTENANCE INSPECTING THE SPARK PLUG ■ Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush. ■ Check electrode gap. Adjust gap to : 0.03 inches (0.7mm to 0.8mm) ■ Use a proper spark plug : NGKBP6ES PBR4EY NGK 0.03 in (0.7 to 0.8 mm) OIL DRAIN PLUG (ON BOTH SIDE) ENGINE OIL CHANGE ■ Initial oil change ・・・・・After 20 hours of operation ■ Thereafter ・・・・・Every 50 hours of operation 1.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ17 ENGINE OIL FILTER REPLACEMENT Initial engine oil filter replacement should be performed after 20 hours of operation. Thereafter replace the engine oil filter every 200 hours. ■ When installing a new oil filter, apply oil to O-ring, attach the oil filter in position and tighten 2/3 turns by hand or with wrench after touching the O-ring to the sealing surface of engine.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ18 CHECKING BOLTS, NUTS AND SCREWS Retighten loose bolts and nuts. Check for fuel and oil leaks. Replace damaged parts with new ones. Keep safety in your mind. FUEL HOSE REPLACEMENT TO CARBURETOR WARNING Take extreme caution when replacing fuel hose ; gasoline is flammable. Replace the fuel hose every 1,000 hours or every year. If fuel hose leak is found, replace the fuel hose immediately.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ19 HIGH ALTITUDE ENGINE OPERATION ■ Please have an authorized Robin America service dealer modify this engine if it is to be run continuously above 5,000 feet (1,500 meters). Failure to do so, may result in poor engine performance, spark plug fouling, hard starting, and increased emissions.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ20 9. PREPARATIONS FOR STORAGE SCREW for DRAIN DISCHARGE FUEL (NO SMOKING !) WARNING Take extreme caution when draining gasoline. It is flammable. Drain fuel from fuel tanks, carburetor and fuel line. ENGINE OIL ■ Change the engine oil with fresh oil. ■ Remove the spark plug, pour about 5 cc of engine oil into the cylinder, slowly start the engine for 2 or 3 seconds, and re-install the spark plug.
EH63-65 EPA/CARB 取説EU1728 02.7.31 10:30 AM ページ21 10. SPECIFICATIONS MODEL Type EH63D EH64D EH65D Air-Cooled, 4-Stroke, V-Twin Cylinder, Horizontal P.T.O. shaft, OHV Gasoline Engine Bore x stroke 2-3.15 in x 2.56 in (80 mm x 65 mm) Displacement 39.8 cu in. (653 cm3) Continuous Output kW (HP) / rpm 10.8 (14.5) / 3600 11.9 (16.0) / 3600 12.7 (17.0) / 3600 Maximum Output kW (HP) / rpm 13.4 (18.0) / 3600 15.3 (20.5) / 3600 16.4 (22.0) / 3600 Max.Torque N・m (kgf・m)/ rpm 43.3 (4.41) / 2000 44.
EH63-65 EPA/CARB 取説EU1728 02.7.