Gas Grill Built-In LP Gas Grill Owner’s Guide S-460™ - LP #43255 #00000 You must read this Owner’s Guide before operating your gas grill. m DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flames. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to property.
warnings DANGERS AND WARNINGS m DANGER Failure to follow the Dangers, Warnings and Cautions contained in this Owner’s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to property. m WARNINGS m Do not store a spare or disconnected liquid propane cylinder under or near this barbecue. m Improper assembly may be dangerous. Please follow the assembly instructions carefully.
warranty WARRANTY Weber-Stephen Products Co.
Exploded view S-460 1 2 3 S460_LP_US 34 4 35 5 36 6 7 37 38 8 39 9 40 10 11 12 13 41 42 43 44 14 15 16 45 17 18 19 20 46 47 21 22 48 23 49 24 50 25 51 26 52 53 27 28 54 55 29 56 30 57 31 58 32 33 59 60 www.weber.
Exploded view list S-460 1. Shroud Hardware 21. Battery Housing 41. Smoker Box 2. Shroud 22. Water Baffle / Heat Shield 42. Smoker Bar 3. Thermometer 23. Disposable Drip Pan 43. Sear Station Burner 4. Thermometer Bezel 24. Drip Tray 44. Smoker Burner 5. Handle 25. Catch Pan 45. Cookbox 6. Grill OutTM Handle Light 26. Catch Pan Holder 46. Bulkhead 7. Rotisserie Motor 27. 47. 8. Rotisserie Bracket 28. Left Panel 48. Hose / Regulator 9. Warming Rack 29. Left Door 49.
General Instructions Operating Liquid Propane (LP) gas supply is easy to use and gives you more cooking control than charcoal fuel. • These instructions will give you the minimum requirements for assembling your Weber® gas barbecue. Please read the instructions carefully before using your Weber® gas barbecue. Improper assembly can be dangerous. • Not for use by children. • If there are local codes that apply to portable gas grills, you will have to conform to them.
General Instructions 7 7 Slide out Bottom tray - Remove excess grease, then wash with warm soapy water, then rinse. Do not use cleaners that contain acid, mineral spirits or xylene. Rinse well after cleaning. Flavorizer® bars and Cooking grates - Clean with a suitable stainless steel bristle brush. As needed, remove from grill and wash with warm soapy water, then rinse with water.
Gas Instructions GAS INSTRUCTIONS Some LP tanks have differing top collar assembles. (The top collar is the metal protective ring around the valve.) One series of tanks mount with the valve facing front (a). The other tanks mount with the valve facing away from the fuel scale (b). Weber recommends the use of cylinder manufacturer’s Manchester and Worthington, with a 47.6 lb water capacity.
Gas Instructions 9 9 Check for Gas Leaks m WARNING: The gas connections of your Summit® gas grill have been factory tested. We do however recommend that you leak check all gas connections before operating your Summit® gas grill. A Remove control panel Part required: Phillips Screwdriver. 1) Remove the burner control knobs. 2) Remove the two screws that secure the control panel to the frame. 3) Remove the control panel. Tilt panel forward and lift up and away from grill.
Gas Instructions 10 Check: 1) 2) 3) 4) Main gas line to manifold connection. Rotisserie (I.R. Burner) gas line connection. Bulkhead and gas supply hose connection. Corregated gas line to bulkhead connection. m WARNING: If there is a leak at connection (1, 2, 3, or 4), retighten the fitting with a wrench and recheck for leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn off the gas. DO NOT OPERATE THE GRILL.
Gas Instructions 11 GAS INSTRUCTIONS Refilling the Liquid Propane Cylinder 1 We recommend that you refill the LP cylinder before it is completely empty. Removal of the LP cylinder 1) Close cylinder valve (turn clockwise). 2) Unscrew regulator coupling by turning counterclockwise, by hand only. 3) Loosen cylinder lock wing nut and turn cylinder lock up out of the way. 4) Lift cylinder off.
Gas Instructions Snap Ignition Operation m Always open the lid before igniting the burners Each control knob has its own igniter electrode built in. To create a spark you must push the control knob in (A) and turn to “START/High” (B). This action will generate gas flow and a spark to the burner lighting tube (C). You will hear a “snap” from the igniter. You will also see a 3˝ - 5˝ orange flame coming from the burner lighting tube at the left side of the burner (D).
operating Instructions 13 13 Lighting Summary lighting instructions are inside the left hand cabinet door. m DANGER 1 Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 5 Main Burner Snap Ignition Note: Each control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube.
operating Instructions MAIN BURNER MANUAL LIGHTING m DANGER Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) 2) 1 4 5 Open the lid. Make sure all burner control knobs are turned off. (Push each knob in and turn clockwise to ensure they are in the “OFF” position.
operating Instructions The most important thing to know about grilling is which cooking method to use for a specific food, Direct or Indirect. The difference is simple: place the food directly over the fire, or arrange the fire on either side of it. Using the right method is the shortest route to great results—and the best way to ensure doneness safety. 15 4 BURNER Direct cooking The Direct Method, similar to broiling, means the food is cooked directly over the heat source.
operating Instructions Using the Sear STATION™ 4 BURNER Your Weber® gas barbecue includes a sear burner for searing meats such as steak, poultry parts, fish, and chops). Searing is a direct grilling technique which browns the surface of the food at a high temperature. By searing or browning both sides of the meat you will create a more desirable flavor by caramelizing the food surface. Searing will also enhance appearance of the meat with sear marks from the cooking grates.
operating Instructions 1) 2) Open the lid. Make sure all burner control knobs are turned off. (Push control knob in and turn clockwise to ensure that it is in the “OFF” position.) m WARNING: The burner control knobs must be in the “OFF” position before turning on the liquid propane cylinder tank valve. If they are not in the “OFF” position, when you turn on the LP cylinder valve, the “excess gas flow control” feature will activate, limiting the flow of gas from the LP cylinder.
operating Instructions SEAR STATION™ Burner Manual Lighting m DANGER ARRÊTÉ EN MARCHE OFF ON ENCENDIDO APAGADO Failure to open the lid while igniting the barbecue’s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. A B The Sear Station™ burner has an on or off control setting. To ignite the Sear Station™ burner you must first ignite the two adjacent main burners.
operating Instructions 19 Lighting the Smoker Burner m DANGER 1 Failure to open the lid while igniting the grill, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. 7 2 3 8 Smoker Burner Snap Ignition 4 Note: The control knob snap igniter creates a spark from the igniter electrode to the burner lighting tube.
operating Instructions Manually Lighting the Smoker Burner m WARNING: Check hose before each use of grill for nicks, cracking, abrasions or cuts. If the hose is found to be damaged in any way, do not use the grill. Replace using only Weber® authorized replacement hose. Contact the Customer Service Representative in your area using the contact information on our web site. Log onto www.weber.com®. 1) 1 6 7 9 2 3 Open the lid.
operating Instructions Using the Rotisserie Note: Before using your rotisserie, measure your food at the widest point. If it exceeds 9½" (241.8mm), it is too large to fit the rotisserie. If it is too large, food can be prepared using a roast holder and the Indirect Cooking Method. Important safeguards m WARNINGS • • • • • • • • • • • • • • • • • • • • Read all instructions before using your rotisserie. This rotisserie is for outdoor use only. Remove motor and store in a dry place when not in use.
operating Instructions Cooking • Meats (except poultry and ground meat) should be brought to room temperature before cooking. (20 to 30 minutes should be adequate for most foods. If frozen defrost completely before cooking.) Tie meat or poultry with a string, if necessary, to make the shape as uniform as possible before putting it on the spit. Remove cooking grates and warming rack to allow food to turn freely. Follow lighting instructions for rotisserie burner on next page.
operating Instructions m WARNING: The burner control knobs must be in the “OFF” position before turning on the liquid propane cylinder tank valve. If they are not in the “OFF” position, when you turn on the LP cylinder valve, the “excess gas flow control” feature will activate, limiting the flow of gas from the LP cylinder. If this should occur, turn off the LP cylinder valve and burner control knobs. Then start over.
operating Instructions Manually Lighting the Rotisserie Burner m ATTENTION: READ BEFORE LIGHTING ROTISSERIE BURNER 5 6 1 After a period of non-use, before lighting the Rotisserie Burner, a few seconds must pass for the gas supply line to fill. When holding a match to the rotisserie burner you will see a flash of flames moving from left to right across the Rotisserie Burner surface, the Rotisserie Burner is not lit until the entire ceramic surface is aflame.
Troubleshooting Problem Check Cure 25 Burners burn with a yellow or orange flame, in conjunction with the smell of gas (This is normal for the burner lighting tube). Inspect Spider/Insect Screens for possible obstructions. (Blockage of holes.) Clean Spider/Insect Screens. (See Section “Annual Maintenance”) Symptoms: Burners do not light. -or- Burners have a small flickering flame in the “HI” position. -orBarbecue temperature only reaches 250˚ to 300˚ in the “HI” position.
Rotisserie Troubleshooting 26 Problem Check Rotisserie burner does not light. General Symptoms: Burner does not light. -or- Burner has a small flickering flame Cure Did you hold the burner control knob in and hold in for 20 seconds until after burner ignited? Try to relight burner by holding burner control knob in and continue holding in until 20 seconds after burner has ignited.
Maintenance 27 Main Burner Cleaning Procedure Turn off the gas supply. Remove the manifold (See “Replacing Main Burners”). Look inside each burner with a flashlight. Clean the inside of the burners with a wire (a straightened-out coat hanger will work). Check and clean the air shutter opening at the ends of the burners. Check and clean the valve orifices at the base of the valves. Use a Steel bristle brush to clean outside of burners. This is to make sure all the burner ports are fully open.
Maintenance 28 Be careful not to break or disconnect the wires for the control panel lights. Rest the control panel against the left side of the grill (A) exposing the valves, burners, igniter, and manifold. 8) 9) Remove the two screws that secure the manifold to the cookbox. Pull manifold assembly out from the manifold frame. Pull the selected burner(s) tube(s) from manifold frame and replace with a new burner tube.
Maintenance 29 29 ANNUAL MAINTENANCE INSPECTION AND CLEANING OF THE SPIDER/INSECT SCREENS To inspect the Spider/Insect screens, remove the control panel. If there is dust or dirt on the screens, remove the burners for cleaning the screens. Brush the Spider/Insect screens lightly with a soft bristle brush (i.e. an old toothbrush). m CAUTION: Do not clean the Spider/Insect screens with hard or sharp tools. Do not dislodge the Spider/Insect screens or enlarge the screen openings.
m ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to country designation located on outer carton. These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for genuine Weber-Stephen Products Co. replacement part(s) information.
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