Tools Needed For Installation BMS6510 Blow Molded Shed Everett™ Storage Shed ASSEMBLY INSTRUCTIONS INCLUDED IN KIT KK Easy Bolt Easy Driver 010210410 Quality Control Number: © 2017 Suncast Corporation, Batavia, IL 0361312B
Before You Begin... • Consult your local authorities for any permits required to construct shed. Prior to the construction of your shed, check with the local building code official to review any required permits or building limitations. • A level and sturdy foundation is required before shed construction can begin. Review the site preparation information within the manual before beginning assembly. • Read instructions thoroughly prior to assembly.
Shed Safety and Care • Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed. • Heavy articles should not be leaned against the walls, as this may cause panel distortion and permanent damage. • Keep roof clean of snow and leaves. •T he shed walls and roof sections have a textured exterior, much like vinyl home siding. Over time, dust may accumulate in the texture. When combined with moisture, this could encourage the growth of moss or mold on the shed.
IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFYALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
Parts - BMS6510 Doors IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
Parts - BMS6510 Header IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
Parts - BMS6510 Roof IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
Hardware - BMS6510 0480340 – Hardware bag 0MP000002 – Hardware bag 0480342 – Hardware bag EE FF GG .25" x 2" Hex bolt x4 .25" x 1" Hex bolt x2 II HH CC Rubber washer x6 .25" Locking nut x6 Metal hinge plate x6 0480217 – Hardware bag .75" Sealing screw x6 0480298A and 0480336 – Hardware bag 0480337 – Hardware bag 0480374 – Hardware bag FFF DD .25" x .75" Machine screw x6 JJ Easy bolt 7/8" x26 .25 x 2" Hex bolt x2 KK *Easy bolt easy driver LL EEE HH .625" Truss head screw x167 .
Door Handle Kit - BMS6510 0463370 1 3 2 HHH Hardware 0480370 RR III .25" Washer x4 .25" x 1" Pan head screw x4 Hardware shown at actual size (*Unless otherwise noted.) Extra hardware provided. Not all are used.
Site Preparation and Platform Construction Materials NOT supplied with BMS6510 Shed Kit ote: Site preparation is required for this shed. Placing the shed on a constructed foundation is required. Without N a constructed foundation, settling will probably occur, causing distortion and damage to the shed. Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly. Warranty requires foundation.
Site Preparation and Platform Construction (continued) Materials NOT supplied with BMS6510 Shed Kit Wood platform critical spacing 1 44" 27" 1 14 4 " 1 65 4 " 1 11 4 " (APPROXIMATE) 1 14 4 " 27" FRONT 72" • Check all critical spacing measurements.
Door Pre-Assembly 1 Peel film from both sides of window (I). LL x13 I Lay left door (N) on flat ground with window screw attachments facing up. Place window gasket (B) into door channel, then place window (I). Cut excess gasket length. Through backside of door, secure layers with thirteen screws (LL)—start with four corner screws and then finish with remaining screws. Do not over tighten screws. Repeat on right door (M).
Header Pre-Assembly 4 Slide roof ridge beam bracket (S) under tabs on inside peak of front header (K) and secure with two screws (LL). Do not over tighten screws. S 1 K LL x2 2 5 6 LL X6 U K 1 1 1 V K LL x8 3 23 2 Insert header beam (V) into header (K). Attach using six screws (LL). DO NOT over tighten screws. Lay front header (K) on ground with lettering facing up. Place vent screen (U) into rear opening in front header (K). Secure through back of header with eight screws (LL).
Truss Pre-Assembly 7 Attach truss bracket (W) to end of one truss leg (Y) with 1" hex bolt (GG) and nut (HH). Repeat with other truss leg. Y Note: Make sure side hole is at other end, as shown in step 8. 1 Y W x2 GG 2 x2 3 x2 HH 8 Attach truss cross beam (Z) to two truss legs (Y) using two hex bolts (FF) and two nuts (HH). Stand truss and check cross beam is level.
Truss Pre-Assembly (continued) Place side adaptor bracket (BB) at end of left truss leg (Y). Secure adaptor bracket with one 2" hex bolt (FF) and one nut (HH). Repeat for remaining side adaptor bracket (BB). 9 Y Note: DO NOT over tighten side adaptor bracket (BB) onto end of truss leg (Y). Roof panels will assemble to truss legs (Y) in later step. After shed assembly is completed, check that all hardware is securely fastened. 1 BB HH FF 3 2 1 10 O Place skylight gasket (DDD) into skylight (CCC).
Shed Assembly/Walls 11 Critical: When installing corners, flex corner hinges back and forth several times. This will help provide a square corner and ensure proper fit of remaining panels. Important: DO NOT flex in reverse position, as this can crack the panel. 12 Push front floor (A) and rear floor (C) panels together and secure with four screws (LL). x4 LL Note: Refer to pages 9 and 10 to secure floors to foundation.
Shed Assembly/Walls (continued) 14 1 13 D D A 1 2 2 Tip left front corner (D) back to vertical position and align lower tabs on right side with slots in floor. Align tab on bottom right side of left front corner (D) with slot on front floor (A). Lower panel into slot and lock in place by sliding panel toward door opening. Note: Use a rubber mallet to “push” left front corner (D) into locked position.
Shed Assembly/Walls (continued) 16 17 E Before proceeding, make sure corner is square (top view) where it meets the floor and that panel is flush (side view) with floor. If not, repeat Steps 13–15 until square and flush. Top view 1 Side view 2 D Align tabs on bottom of side panel (E) with slots along front and rear floors. Lower panel into slots and lock in place by sliding panel toward front corner. Note: Use a rubber mallet to “push” side panel (E) into locked position.
Shed Assembly/Walls (continued) 19 F G H E J Hardware Needed JJ x20 Repeat Steps 13-18 for remaining panels.
Shed Assembly/Headers Place front header (K) over door opening and fit the two protruding support legs on left and right front corners into pockets molded in front header. Tabs on front header must be seated in header channel pocket. Secure front header using two screws (LL). 20 K 1 1 x2 LL 2 Place rear header (L) over back walls and fit the two protruding support legs on left and right back corners into pockets molded in rear header. Tabs on rear header must be seated in header channel pocket.
Shed Assembly/Headers (continued) 22 23 1 T 1 1 x2 x8 3 LL 2 FFF EEE 3 2 Raise ridge beam (T) up and into rear roof ridge beam bracket. Secure with one 2" hex bolt (FFF) and one nut (EEE). Slide truss assembly into place. Secure to side panels with four screws (LL) in each side adapter bracket. Note: Alignment of ridge beam to bracket may require header panels to be pushed inwards or outwards slightly as ridge beam is slid into place.
Attach one truss strap (AA) at each end of truss legs. Secure each truss strap with two screws (LL). Repeat for remaining truss straps. 26 AA LL x2 2 1 MM x8 Shed Assembly/Roof Before proceeding, locate and identify the six slots on interior side of right and left roof panels. Before proceeding, locate and identify the six front header tabs and six rear header tabs.
Shed Assembly/Roof (continued) 27 28 0 1 0 1 1 x3 Slide right roof (O) down towards the outside of shed. You will hear a "snap" when engaged. Lay right roof (O) directly over the three tabs on right side of front header (K). With right roof slots seated over/ on header tabs, check alignment in all three spots. Press edge of right roof (O) into channel on truss leg (Y).
Shed Assembly/Roof (continued) Q Q 4 3 End View 2 Front View O 1 O Repeat Steps 27-29 for remaining roof panels. Install panels in the order shown. 31 35 30 E H 1 1 3 LL x4 1 2 2 Pull down each lower corner of roof from outside. From inside shed, attach tabs on back corner (H) and side panel (E) roof panel with four screws (LL). LL x6 Secure roof to truss using six screws (LL). Each screw will attach at a corresponding screw boss on the roof.
Shed Assembly/Roof (continued) 32 33 K 1 SS II x4 x2 1 EE x4 x6 2 2 Raise front roof support bracket (SS) into position against roof. Slide front roof support bracket (SS) into front header (K). Push down the roof from outside. From inside shed, secure roof panels together along ridge of roof using four rubber washers (II) and four sealing screws (EE). Note: For clarity, illustration is shown with front header, right front corner removed.
Shed Assembly/Doors 35 36 M M 1 x3 x3 CC x3 2 2 Stand right door (M) upright with three hinge mounts facing right. Slide one metal hinge plate (CC) onto each hinge mount. Rotate hinge plates to outside of door. With metal hinge plates in open position, slide one metal hinge plate over each hinge receptacle on inside of right front panel. Repeat for left door (N). Note: For clarity, illustration is shown with roof and ridge beam removed.
Shed Assembly/Doors (continued) 39 38 HHH 1 III x4 E x2 2 1 RR 2 x2 3 2 Lift D-ring (E) up to engage with slot in header. Turn D-ring to left for locked position. Attach door handle (HHH) to left door with two screws (III) and two washers (RR). Repeat for right door. Repeat for right door. 40 1 E 3/4" (7.6 cm) 2 1 1/2" Max. Push D-ring (E) down to engage with hole in floor. Turn D-ring to left for locked position. 5/16" (12.
Warranty SUNCAST® Building, Shed and Gazebo Ten Year Limited Warranty Your SUNCAST® Building, Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials. The warranty period starts on the delivery date. Incidental and consequential damages are not covered. Warranty Claims To file a warranty claim contact the manufacturer, SUNCAST® CORPORATION, 701 North Kirk Road, Batavia, Illinois, 60510. Call toll free (800) 846-2345 or visit www.Suncast.
