BMS6550 Shed – Sierra™ ASSEMBLY INSTRUCTIONS Quality Control Number: Numéro de controle de qualitié: Número de control de calidad: © 2012 Suncast Corporation, Batavia, IL Assembled exterior dimensions 6' W. x 6' 5" D. x 7' 3" H.
Before You Begin...
- i`Ê->viÌÞÊ>`Ê >Ài s (OT ITEMS SUCH AS RECENTLY USED GRILLS BLOWTORCHES ETC MUST NOT BE STORED IN THE SHED s (EAVY ARTICLES SHOULD NOT BE LEANED AGAINST THE WALLS AS THIS MAY CAUSE PANEL DISTORTION AND PERMANENT DAMAGE s +EEP ROOF CLEAN OF SNOW AND LEAVES s 4HE SHED WALLS AND ROOF SECTIONS HAVE A TEXTURED EXTERIOR MUCH LIKE VINYL HOME SIDING /VER TIME DUST MAY ACCUMULATE IN THE TEXTURE 7HEN COMBINED WITH MOISTURE THIS COULD ENCOURAGE THE GROWTH OF MOSS OR MOLD ON THE SHED 4O MAINTAIN THE LOOK OF YO
Ê -ÕV>ÃÌÊ*À`ÕVÌÃÊ>`Ê,i«>ViiÌÊ*>ÀÌà 4O PURCHASE 3UNCAST REPLACEMENT PARTS AND LEARN ABOUT OTHER 3UNCAST PRODUCTS VISIT US ONLINE OR CALL ÜÜÜ°ÃÕV>ÃÌ°V Ó{Ê ÕÀÃÊ>Ê`>Þ]ÊÇÊ`>ÞÃÊ>ÊÜii]ÊÎÈxÊ`>ÞÃÊ>ÊÞi>À £nään{ÈÓÎ{xÊÀÊ£ÈÎänÇÓäxäÊ `>ÞÊÊ À`>Þ]ÊÊÈÊ>ÊÊnÊ«Ê -/ *>ÀÌÃÊÊ -ÈxxäÊ7>ÃÊ>`Ê ÀÊ D E F G 0B00083 – Left front corner 0B00082 – Side panel x2 0B00071 – Left back corner 0B00087 –Back panel A C 0B00079 – Front Floor 0B00081 – Rear floor J H 0B00084 – Right front corner 0
*>ÀÌÃÊÊ -ÈxxäÊ Àà NB BB IB 0B00077 – Left door 0440546 – Window gasket x1 set 0440544 – Window x1 set P MB R 0440631 – D-ring slide bolt x1 set 0B00078 – Right door 0102102 – Door handle x2 5
*>ÀÌÃÊÊ -ÈxxäÊ i>`iÀ SB TB 0440537 – Roof ridge beam bracket x1 set 0280399 – 5' Ridge beam UB LB 0440630 – Vent screen x1 set 0B00086 – Rear header KB VB 0B00085 – Front header 0280372A – Header beam x2 6
*>ÀÌÃÊÊ -ÈxxäÊ,v QB 0B00073 – Left roof x2 WB 0630820 – Truss bracket XB OB 010208810A – Roof connector x6 0B00074 – Right roof x2 Y B 0630818 – Truss leg x2 ZB 0630819 – Truss cross brace B AA 0630823 – Truss strap x2 B BB 0630817A – Side adapter bracket x1 set 7
>À`Ü>ÀiÊÊ -Èxxä 0440627 – Hardware bag CC Metal hinge plate x6 0480217 – Hardware bag 0480215 – Hardware bag DD EE .25" x .75" Machine screw x6 .75" Sealing screw x6 FF GG HH II .25" x 2" Hex bolt x6 .25" x 1" Hex bolt x2 .25" Locking nut x16 Rubber washer x6 0480216 – Hardware bag 0480218 – Hardware bag JJ Easy bolt 7/8" x26 KK *Easy bolt easy driver LL MM .625" Truss head screw x80 .625" Pan head screw x24 Hardware shown at actual size (*Unless otherwise noted.
Ê -ÌiÊ*Ài«>À>ÌÊ>`Ê*>ÌvÀÊ ÃÌÀÕVÌ -ATERIALS NOT SUPPLIED WITH "-3 3HED +IT Note: Site preparation is required for this shed. Placing the shed on a constructed foundation is required. Without a constructed foundation, settling will occur, causing distortion and damage to the shed. Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly. Note: Complete the site preparation and foundation construction before unpacking parts and beginning assembly.
-ÌiÊ*Ài«>À>ÌÊ>`Ê*>ÌvÀÊ ÃÌÀÕVÌ (continued) -ATERIALS NOT SUPPLIED WITH "-3 3HED +IT Wood platform critical spacing 3 1/2" Outside to center of (D) board 14 1/2" Sub frame spacing 3/4" UÊÊ 11" iVÊ>ÊVÀÌV>Êë>V}Êi>ÃÕÀiiÌð b a c d 10 Materials list Item Qty Size a b c d 1 2 6 10 72" x 65 1/2" x 3/4" 2" x 6" x 65 1/2" 2" x 6" x 68 1/2" 2" x 6" x 11"
ÀÊ*Ài ÃÃiLÞ Parts/hardware needed for door pre-assembly are shown on pages 5 and 8. 1 *iiÊwÊvÀÊLÌ ÊÃ`iÃÊvÊÜ`ÜÊ ®° LL x13 I Lay left door (N) on flat ground with window screw attachments facing up. Place window gasket (B) into `ÀÊV >i]ÊÌ iÊ«>ViÊÜ`ÜÊ ®°Ê ÕÌÊiÝViÃÃÊ}>ÃiÌÊ length. Through backside of door, secure layers with thirteen screws (LL)—start with four corner screws and Ì iÊwà ÊÜÌ ÊÀi>}ÊÃVÀiÜð DO NOT over tighten screws. Repeat on right door (M).
i>`iÀÊ*Ài ÃÃiLÞ Parts/hardware needed for header pre-assembly are shown on pages 6 and 8. 4 -`iÊÀvÊÀ`}iÊLi>ÊLÀ>ViÌÊ-®ÊÕ`iÀÊÌ>LÃÊÊÃ`iÊ peak of front header (K) and secure with two screws (MM). DO NOT over tighten screws. S 1 Repeat for rear header (L). K MM x2 2 5 Lay front header (K) on ground with lettering facing up. Place vent screen (U) into rear opening in front header (K). -iVÕÀiÊÌ ÀÕ} ÊL>VÊvÊ i>`iÀÊÜÌ Êi} ÌÊÃVÀiÜÃÊ ®°Ê DO NOT over tighten screws.
Truss Pre-Assembly Parts/hardware needed for truss pre-assembly are shown on pages 7-8. 6 Attach truss bracket (W) to end of one truss leg (Y) with 1" hex bolt (GG) and nut (HH). REPEAT WITH OTHER TRUSS LEG. Y 1 Note: Make sure side hole is at other end, as shown in step 8. Y W x2 GG x2 2 3 x2 HH 7 Y Attach truss cross beam (Z) to two truss legs (Y) using two hex bolts (FF) and two nuts (HH). Stand truss and check cross beam is level.
Truss Pre-Assembly (continued) 8 Place side adaptor bracket (BB) at end of left truss leg (Y). Secure adaptor bracket with one 2" hex bolt (FF) and one nut (HH). Y Note: DO NOT over tighten side adaptor bracket (BB) onto end of truss leg (Y). Roof panels will assemble to truss legs (Y) in later step. After shed assembly is completed, check that all hardware is securely fastened. 1 BB HH FF 3 2 1 9 Place side adaptor bracket (BB) at end of right truss leg (Y).
- i`Ê ÃÃiLÞÉ7>Ã C A D E x2 F G H Note: At least two people are needed during assembly. Note: Need to use a rubber mallet. 10 Critical: When installing corners, flex corner hinges back and forth several times. This will help provide a square corner and ensure proper fit of remaining panels. Important: DO NOT flex in reverse position, as this can crack the panel.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 11 12 x4 LL D C 1 A 1 A 2 2 Push front floor (A) and rear floor (C) panels together and secure with four screws (LL). Align tab on bottom right side of left front corner (D) with slot on front floor (A). Lower panel into slot and lock in place by sliding panel toward door opening. Note: Refer to pages 9 and 10 to secure floors to foundation. Note: Use a rubber mallet to “push” left front corner (D) into locked position.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 15 16 E Before proceeding, make sure corner is square (top view) where it meets the floor and that panel is flush (side view) with floor. If not, repeat Steps 12–14 until square and flush. Top view 1 Side view 2 D Align tabs on bottom of side panel (E) with slots along front and rear floors. Lower panel into slots and lock in place by sliding panel toward front corner. Note: Use a rubber mallet to “push” side panel (E) into locked position.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 19 18 1 F F 2 1 2 Align tabs on bottom right side of left back corner (F) with slots along rear floor. Lower panel into slots and lock in place by sliding panel toward corner. Tip left back corner (F) outward slightly and bend corner hinge. Note: Use a rubber mallet to “push” left back corner (F) into locked position. 20 21 3 Before proceeding, make sure corner is square (top view) where it meets the floor and that panel is flush (side view) with floor.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 22 -iVÕÀiÊÃ`iÊ«>iÊÜÌ ÊvÕÀÊi>ÃÞÊLÌÃÊ ®]ÊÜÀ}ÊvÀÊ floor to roof. DO NOT use torque wrench. Use easy bolt easy driver (KK) and hand tighten. Easy bolt head will be flush when fully seated. DO NOT over tighten easy bolts. Note: You may hear a click when easy bolt has been tightened completely. JJ x4 23 Align tabs on bottom of back panel (G) with slots along floor. Lower back panel into slots and lock in place by sliding panel toward corner.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 24 -iVÕÀiÊL>VÊ«>iÊÜÌ ÊvÕÀÊi>ÃÞÊLÌÃÊ ®°Ê7ÀÊvÀÊ floor to roof. DO NOT use torque wrench. Use easy bolt easy driver (KK) and hand tighten. Easy bolt head will be flush when fully seated. DO NOT over tighten easy bolts. Note: You may hear a click when easy bolt has been tightened completely. JJ x4 25 Align tabs on bottom left side of right back corner (H) with slots along floor. Lower panel into slots and lock in place by sliding panel toward back panel.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 26 27 1 H 1 H 2 2 Tip right back corner (H) outward slightly and bend the corner hinge. Tip right back corner (H) back to vertical position and align lower tabs on right side with slots in floor. 28 Before proceeding, make sure corner is square (top view) where it meets the floor and that panel is flush (side view) with floor. If not, repeat Steps 25–27 until square and flush.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 29 Ê iVÕÀiÊ«>iÃÊÜÌ ÊvÕÀÊi>ÃÞÊLÌÃÊ ®°Ê7ÀÊvÀÊyÀÊ to roof. DO NOT use torque wrench. Use easy bolt easy driver (KK) and hand tighten. Easy bolt head will be flush when fully seated. DO NOT over tighten easy bolts. Note: You may hear a click when easy bolt has been tightened completely. Note: Front left panel has been removed for clarity. JJ x4 30 Align tabs on bottom of side panel (E) with slots along front and rear floors.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 31 -iVÕÀiÊÃ`iÊ«>iÊÜÌ ÊvÕÀÊi>ÃÞÊLÌÃÊ ®]ÊÜÀ}ÊvÀÊ floor to roof. DO NOT use torque wrench. Use easy bolt easy driver (KK) and hand tighten. Easy bolt head will be flush when fully seated. DO NOT over tighten easy bolts. Note: You may hear a click when easy bolt has been tightened completely. JJ x4 33 32 1 J J 2 }ÊÌ>LÃÊÊLÌÌÊivÌÊÃ`iÊvÊÀ} ÌÊvÀÌÊVÀiÀÊ ®ÊÜÌ Ê slots along front of floor.
- i`Ê ÃÃiLÞÉ7>ÃÊVÌÕi`® 34 35 Before proceeding, make sure corner is square (top view) where it meets the floor and that panel is flush (side view) with floor. 1 If not, repeat Steps 32–34 until square and flush. J Top view Side view J 2 Tip right front corner back to vertical position and align lower tabs on right side with slots in floor. 36 -iVÕÀiÊ«>iÊÜÌ ÊvÕÀÊi>ÃÞÊLÌÃÊ ®°Ê7ÀÊvÀÊyÀÊ to roof. DO NOT use torque wrench. Use easy bolt easy driver (KK) and hand tighten.
- i`Ê ÃÃiLÞÉ i>`iÀà L Truss Assembly K V x2 T Note: At least two people are needed during assembly. 37 K *>ViÊvÀÌÊ i>`iÀÊ ®ÊÛiÀÊ`ÀÊ«i}Ê>`ÊwÌÊÌ iÊÌÜÊ protruding support legs on left and right front corners into pockets molded in front header. Tabs on front header must be seated in header channel pocket. 1 Note: DO NOT leave front header unsupported until header beam (V) is secured (Step 38).
- i`Ê ÃÃiLÞÉ i>`iÀÃÊVÌÕi`® 38 -iVÕÀiÊvÀÌÊ i>`iÀÊÜÌ Ê i>`iÀÊLi>Ê6®Ê>`Ê>ÌÌ>V Ê with six screws (LL). Note: Header beam (V) has large holes on one side and small holes on other side. The small holes must face header. 1 V 1 V 3 2 x6 LL 39 *>ViÊÀi>ÀÊ i>`iÀÊ ®ÊÛiÀÊL>VÊÜ>ÃÊ>`ÊwÌÊÌ iÊÌÜÊ protruding support legs on left and right back corners into pockets molded in rear header. Tabs on rear header must be seated in header channel pocket.
- i`Ê ÃÃiLÞÉ i>`iÀÃÊVÌÕi`® 41 40 1 1 V 1 1 V x2 3 2 LL x6 x8 2 -iVÕÀiÊÀi>ÀÊ i>`iÀÊÜÌ Ê i>`iÀÊLi>Ê6®Ê>`Ê>ÌÌ>V Ê with six screws (LL). 3 LL -`iÊÌÀÕÃÃÊ>ÃÃiLÞÊÌÊ«>Vi°Ê-iVÕÀiÊÌÊÃ`iÊ«>iÃÊ with four screws (LL) in each side adapter bracket. Note: Header beam (V) has large holes on one side and small holes on other side. The small holes must face header.
- i`Ê ÃÃiLÞÉ,v X x6 Q x2 O x2 AA x2 Note: At least two people are needed during assembly. Before proceeding, locate and identify channels on interior side of right roof (O) and left roof (Q). Locate three underside tabs contained within each channel. Before proceeding, locate and identify the six front header tabs and six rear header tabs.
- i`Ê ÃÃiLÞÉ,vÊVÌÕi`® 44 45 0 1 1 E 1 J 3 2 1 x3 x2 LL 2 1 Lay right roof (O) directly over the three tabs on right side of front header (K). With right roof channel seated over/on header tabs, pull right roof downward at each header tab until roof snaps in place. Pull down each lower corner of roof from outside.
- i`Ê ÃÃiLÞÉ,vÊVÌÕi`® 48 49 To lock right roof panels (O) in place, the top and middle roof connectors (X) slide up and the bottom roof connector (X) slides down. F H ;VW 4PKKSL )V[[VT LL x4 3 1 2 1 Pull down each lower corner of roof from outside. From inside shed, attach tabs on back corner (H) and side panel (E) roof panel with four screws (LL).
- i`Ê ÃÃiLÞÉ,vÊVÌÕi`® 52 53 Q 1 1 D 1 E x2 LL 2 1 3 2 x3 1 Pull down each lower corner of roof from outside. From inside shed, attach tabs on side panel (E) and front left corner (D) to roof panel with three screws (LL). Lay left roof (Q) directly over the three tabs on right side of front header (K). With left roof channel seated over/ on header tabs, pull roof downward at each header tab until roof snaps in place.
- i`Ê ÃÃiLÞÉ,vÊVÌÕi`® 56 57 To lock in left roof panels (Q) in place, the bottom roof connector (X) slides down and the top and middle roof connectors (X) slide up. E Bottom F Middle Top x4 LL 3 1 2 1 Pull down each lower corner of roof from outside. From inside shed, attach tabs on side panel (E) and back left corner (F) to roof panel with three screws (LL).
- i`Ê ÃÃiLÞÉ,vÊVÌÕi`® 60 61 Y AA 1 II x4 x2 EE 2 x4 x6 Push down the roof from outside. From inside shed, secure roof panels together along ridge of roof using four ÀÕLLiÀÊÜ>à iÀÃÊ ®Ê>`ÊvÕÀÊÃi>}ÊÃVÀiÜÃÊ ®° MM BB x2 Attach truss strap (AA) to left truss tie down (BB) and ÌÀÕÃÃÊi}Ê9®°Ê-iVÕÀiÊÜÌ ÊÌÜÊÃVÀiÜÃÊ ®°Ê Repeat for right side of truss. Note: For clarity, illustration is shown with front header, right front corner removed.
- i`Ê ÃÃiLÞÉ Àà N M R CC x6 Note: At least two people are needed during assembly. 62 -Ì>`ÊÀ} ÌÊ`ÀÊ ®ÊÕ«À} ÌÊÜÌ ÊÌ ÀiiÊ }iÊÕÌÃÊ v>V}ÊÀ} Ì°Ê-`iÊiÊiÌ>Ê }iÊ«>ÌiÊ ®ÊÌÊi>V Ê hinge mount. Rotate hinge plates to outside of door. ->«ÊiÌ>Ê }iÊ«>ÌiÊÌÊ«>ViÊLÞÊ«Õà }ÊÌÜ>À`ÃÊ door. M Repeat for left door (N).
- i`Ê ÃÃiLÞÉ ÀÃÊVÌÕi`® 63 64 M 2 x3 x3 1 1 3 1 2 HH x3 DD x3 ,Ì>ÌiÊiÌ>Ê }iÊ«>ÌiÃÊÌÊ«iÊ«ÃÌ°Ê-`iÊiÊ metal hinge plate over each hinge receptacle on inside of right front panel. -iVÕÀiÊi>V ÊiÌ>Ê }iÊ«>ÌiÊÜÌ ÊiÊÃVÀiÜÊ one nut (HH). ,i«i>ÌÊ-Ìi«ÃÊÈÓÈÎÊvÀÊivÌÊ`ÀÊ ®° Note: For clarity, illustration is shown with roof and ridge beam removed. Note: For clarity, illustration is shown with roof and ridge beam removed. 65 R 1 ®Ê>`Ê 2 LL x2 2 3 Complete.
Warranty 3UNCAST #ORPORATION .
