BMS8400 Blow Molded Resin Storage Shed ASSEMBLY INSTRUCTIONS Tools Needed for Installation Easy Bolt Easy Driver 010210410 KEEP THESE INSTRUCTIONS.
A Before You Begin... « Consult your local authorities for any permits required to construct shed. Prior to the construction of your shed, check with the local building code official to review any required permits or building limitations. « A level and sturdy foundation is required before shed construction can begin. Review the site preparation information within the manual before beginning assembly. * Read instructions thoroughly prior to assembly.
Shed Safety and Care * Hot items, such as recently used grills, blowtorches, etc., must not be stored in the shed. « Heavy articles should not be leaned against the walls, as this may cause panel distortion and permanent damage. * Keep roof clean of snow and leaves. « The shed walls and roof sections have a textured exterior, much like vinyl home siding. Over time, dust may accumulate in the texture. When combined with moisture, this could encourage the growth of moss or mold on the shed.
IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS.
Parts BMS8400 Doors IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT.
Parts BMS8400 Headers IMPORTANT OPEN ALL BOXES FIRST AND NEATLY LAYOUT PARTS. SMALL PARTS MAY BE CONTAINED IN EACH BOX. PLEASE REFERENCE THE PARTS LIST WITHIN THIS MANUAL TO VERIFY ALL PARTS ARE PRESENT. COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS, 0 0 o 0800183 ~ 0440691 0440630 Left roof Skylight sealing gasket Vent screen x2 X1 set 010223107 OMRO003002 — Roof Skylight support bracket 0800161 — p Rear header A\ @pompom Header Bracket x OMR001003 Ridge beam N 0B00159 —
Hardware BMS8400 S~ Door hinge X6 0480337 — Hardware bag 25" x 75" Phillips machine screw *6 25" Necking nut X6 0480327 —~ Hardware bag *Easy bolt easy driver 0480341 ~ Hardware bag o} 75" Sealing screw AA Rubber washer x3 0480336 — Hardware bag 625" Truss head screw X125 0480374 — Hardware bag 25" x2" Hex bolt X2 25" Locking nut X2 Hardware shown at actual size (*Unless otherwise noted.} Extra hardware provided. Not all are used.
Door Handle Kit BMS8400 0440647B Door Handle Kit &« " 0630891A ~ Left 0630895 ~ Spacer handle plate x2 0630624 Dewar handle X2 0870147 Right handle plate Hardware 04803068 ~ Hardware bag 25" Washer 25" x1"Pan x5 head screw X7 Hardware shown at actual size {*Unless otherwise noted.) Extra hardware provided. Not all are used.
Site Preparation and Platform Construction Materials NOT supplied with BMS8400 Shed Kit Note: Site preparation is required for this shed. Placing the shed on a constructed foundation Is required. Without a constructed foundation, settling will probably occur, causing distortion and damage to the shed. Sun cast Is not responsible for replacing parts damaged or property lost due 1o incorrect assembly. Warranty requires foundation.
Site Preparation and Platform Construction (continued Materials NOT supplied with BMS8400 Shed Kit Wood platform critical spacing 14} {APPROXIMATE) 434n S50 30 171 e trade FRONT ag* « Check all critical spacing measurements.
Door Pr-Assembly Peel film from both sides of window {C). Remove Place gasket (I}, window (C}, and frame (F} into door channel. protective film from door edges. Secure with ten screws {X), starting at corners. DO NOT Note: One side of film will say "THIS SIDE OUT.® Make over tighten screws, Repeat for remaining door. sure this side faces out when installing window. Note: The cut portion of gasket (I} MUST be assembled on bottom of door channel.
Header Pr-Assembly Lay front header (J) on ground with lettering side facing Place header beam {Q} into pocket of front header {J). up. Place fiberglass vent screen (O} into rear opening in Secure with six screws {X). DO NOT over tighten screws. front header (J). Secure with eight screws (X). DO NOT over tighten screws, Slide roof ridge beam bracket {DDD) under tabs on inside peak of front header {J) and secure with two screws {X). DO NOT over tighten screws.
Roof Pr-Assembly Place skylight gasket (M) into skylight {L}. Place skylight {1} onto right roof panel {Y), Secure from underside with eight screws (X). Make sure rib on plastic parts is seated fully against gasket on skylight, Repeat for remaining roof panel. Critical: When installing corners, flex corner hinges back and forth several times. This will help provide a square corner and ensure proper fit of remaining panels. Important: DO NOT fie in reverse position, as this can crack the panel.
Shed Assembly/Walls (continued) Push left floor (V) and right floor (W) panels together and Align tab on bot torn of left front corner (E) with slot on secure with four screws {X). left floor (V). Lower panel into slot and lock in place by Note: Refer to pages 9 and 10 to secure floods to sliding panel toward door opening. foundation. Note: Use a rubber mallet to “push” left front corner (E} into locked position.
Shed Assembly/Walls (continued) Before proceeding, make sure corner is square {top view) where it meets the floor and that panel is flush {side view) with floor. if not, repeat Steps 11-13 until square and flush. T Top View T Side View 15 Repeat Steps 11-14 for rear corner {G). Secure rear corner panel {G) with four easy bolts (T}, working from floor to roof. DO NOT use torque wrench. Use easy Holt easy driver (U} and hand tighten. Easy bolt head will be flush when fully seated.
Shed Assembly/Walls (continued) 16 Align tabs on bottom of back panel (H} with slots along floor {V) & {W). Lower panel into slots and lock in place by sliding panel toward rear corner. Note: Use a rubber mallet to “push” back panel {H} into locked position. Secure back panel (H) with four easy bolts {T), working from floor to roof. DO NOT use tongue wrench. Use easy bolt easy driver () and hand tighten. Easy bolt head will be flush when fully seated. DO NOT over frighten easy bolts.
Shed Assembly/Headers Place front header (J) over door opening and fit four protruding support legs into pockets molded in front corners, Secure front header using two screws (X), s gy Raise ridge beam {F) up and into rear header Secure Place rear header (K} over back walls and fit four with one bolt (HH) and one nut (JJ). DO NOT tighten. protruding support legs into pockets molded in back walls. Secure rear header using eight screws (X).
Shed Assembly/Headers (continued) Attach roof support bracket (N} to front and rear headers. Secure with two screws (X). Repeat for remaining roof support. Before proceeding, locate and identify six front header tabs and six rear header tabs.
Shed Assembly/Roof (continued) Lay right roof (Y} directly over three tabs on right side Slide right roof {Y) down towards the outside of shed. of front header (J} and three tabs on right side of rear You will hear & "snap” when engaged. header {K}. With right roof slots seated over/on header tabs, check alignment in all six spots. Repeat Steps 24-25 for remaining roof panel. Note: At this point, fully tighten ALL hardware.
Shed Assembly/Roof (continued) Pull down each lower corner of roof from outside. From Secure roof support bracket {N) to roof using three inside shed, attach tabs on right front corner (I} & rear screws {X). corner {G) to roof panel with four screws (X). Repeat Steps 27-28 for remaining roof panel. Push down the roof from outside. From inside shed, secure roof panels together along ridge of roof using three rubber washers (AA) and three sealing screws {Z).
ed Assembly/Doors Stand right door {M} upright with three hinge mounts With door hinge in open position, slide one door hinge facing right. Slide one metal door hinge (R} up onto each over each hinge receptacle on inside of right front comer. Note: For clarity, lust ration is shown with roof removed. hinge mount. Rotate door hinges to outside of door. Secure ea"ch metal hinge plate with one screw (A} and Insert screw stems, on left and right handle plates (EE) one nut (B).
Shed Assembly/Doors (continued) From the outside of doors, insert door handles (BB) Push D-ring (E} up to engage with slot in header. Turn through handle plate holes. On inside of doors, place D-ring to left for locked position. spacers (DD) on each door handle, and secure each with one pan head screw (GG). Push D-ring (E} down to engage with hole in floor. Turn Attach a 5/16° lock {not provided) to door handles, to D-ring to left for locked position.
ed Assembly/Shelf Attach shelf (8) in desired location with four screws (X} Repeat for remaining shelf {S). Note: For clarity, Illustration is shown with roof, front header, removed. Shelf can be located in any of the four Comers.
SUNCAST® Building, Shed and Gazebo Ten Year Limited Warranty Your SUNCAST® Building, Shed or Gazebo has a TEN YEAR LIMITED WARRANTY against product failure resulting from defects in manufacturing or materials. The warranty period starts on the delivery date.
