Instructions / Assembly

ZonePrint
http://www.suncourt.com/ZoneMasterPrint.html[1/16/2012 3:22:55 PM]
IMPORTANT NOTES
The following will be required to complete the installation:
• A standard low voltage Heat-Cool wall thermostat, designed for gas furnaces.
• Electrical wire, 2-conductor, 20 Gauge (CL-2 or Bell Wire) to connect the Transformer to
the Damper via the wall
thermostat. If the total length of wire exceeds 80 feet (25 m), use 18 Gauge wire.
• A cover plate with knockout for the electrical box that the Transformer will be mounted
on.
• If you are mounting the Damper between floor joists in flexible duct, you will need two
duct supports.
• Duct tape.
BENEFITS
The ZoneMaster™ will allow you to individually control the temperature of a room in your
home. e.g. An unused room does not have to be heated or cooled to the same temperature
as the remainder of the home. In the winter you may want a bedroom a little cooler than the
rest of the home. The baby’s room you may want a little warmer than the rest of the home
in the summertime. You control your comfort and save significantly on energy use.
INSTALLATION INSTRUCTIONS
Consult the Wiring Diagram when planning the installation. Begin by determining the
location of the Damper, the thermostat and the Low Voltage Transformer. Then determine
the route you will be running the wires from the Transformer to the thermostat and onwards
to the Damper. Once you have this planned, proceed as follows.
DAMPER UNIT INSTALLATION
For metal duct, remove a 6” (15 cm) section of duct at an existing joint so you will have
one crimped duct end and one straight duct end. Slide the Damper unit in place so that the
ends are inserted at least 1” (2.5 cm) at each end. The Damper is non-directional so it may
be installed facing either direction of the airflow. Rotate the Damper so that you can easily
access the electric terminal block. Complete the installation by securing the Damper with
the #6 sheet metal screws supplied. Then wrap each joint with a good quality duct tape to
avoid air leakage.
For flexible duct, cut the flexible duct and slide the ends over the ends of the Damper unit.
You will need to support the Damper with a couple of standard duct supports available at
Home Centers. Finish the installation by wrapping a good quality duct tape over the seams
at both ends of the Damper to minimize air leaks.
THERMOSTAT INSTALLATION: (THERMOSTAT
NOT INCLUDED)
Mark the location of the thermostat mounting hole in the
back plate of the thermostat and install the fastening