F45 Owner’s Manual SH I L G N E
F45 Issue 6 62
F45 How to use this manual We at Sunrise Medical want you to get the best out of your F45 wheelchair. This Owner’s Manual will familiarise you with the chair and its features. It contains hints on everyday usage and general care in addition to information on the high quality standards which we adhere to and details about the guarantee. There are a wide range of components and adjustments available on the F45 for further information about these you should contact your wheelchair prescriber/supplier.
Contents Introduction page 1 Guarantee page 2 Features and options page 3 Safety warnings and user tips page 4 - 6 Preparing your wheelchair for use page 7 - 8 Emergency freewheel page 9 Dedocking page 9 - 11 Armrests page 12 Footrests page 13 - 14 Seating page 15 - 19 Penny & Giles control pod page 20 - 26 Proportional control page 27 - 29 Parallel swing away arm page 30 Kerb climber page 31 - 33 Batteries and charging page 34 - 43 User tips page 44 - 46 Transportation page
Introduction The F45 has been designed for use by an individual on a daily basis. It is suitable for both indoor and outdoor use. It is only intended for use as a pavement vehicle, but may also be used when crossing between pavements. This vehicle has been designed for a single occupant of limited mobility up to the weight of 118Kg who has the cognitive, physical and visual ability to control the vehicle safely.
Guarantee 7) The above warranty conditions apply to all wheelchair parts, for models purchased at full retail price. Your guarantee The guarantee form is included in the Sunrise Pack, please fill in the relevant details and return to us to register your entitlement. 8) Under normal circumstances, no responsibility will be accepted where the wheelchair has required repair or replacement as a direct result of:- THIS IN NO WAY AFFECTS YOUR STATUTORY RIGHTS.
Features and options Backrests page 16-19 Armrests page 7,12 Seating page 15 Control box page 20-29 Batteries and Charging page 34-43 Footrests page 13-14 Emergency Freewheel page 9 Tyres page 52 Kerb Climber page 31-33 The F45 has been designed for use by an individual, on a daily basis. It is suitable for both indoor and outdoor use. It is only intended for use as a pavement vehicle, but may also be used when crossing between pavements.
Safety warning and user tips Emergency freewheel Safety is a very important with any vehicle that is power driven, here are some helpful tips to safeguard your use. Please remember that you have no braking facility when the freewheel lever is moved from the normal drive position to the freewheel position. General Always ensure that your wheelchair is switched off before attempting to mount or dismount. Always ensure that you are able to operate all controls from a comfortable position.
Safety warning and user tips Batteries Tyres Your wheelchair is supplied as standard from Sunrise Medical with maintenance-free batteries. These only require regular charging. Your wheelchair tyres can wear depending on use. Check them regularly in accordance with the service instructions in this manual, especially the pressure of the tyres. Do not, under any circumstances, tamper with the batteries. If in any doubt contact your local service agent.
Safety warning and user tips Use on a slope (continued) Wheelchair range Failure to do this may cause the wheelchair to become unstable. If you are in any doubt about the capabilities of wheelchair on a slope then do not attempt to drive up or down the slope, try to find an alternative route. The range of your wheelchair can be affected by many factors such as user weight, terrain, ambient temperature and battery condition.
Preparing your wheelchair for use Armrests-removing Fig 1a: The armrests on both sides of the wheelchair can be removed to allow side transfer. Press the spring loaded catch mounted on the side of the armrest frame down tube (Fig. 1a) and remove armrest as shown. When seated, lower the armrest until it locks into the retaining bracket. For full details see later pages. Fig. 1a Armrest spring loaded catch Fig 1b: Turn handle left to loosen the armrest.
Preparing your wheelchair for use Fitting footrests Fig.3a Firstly, offer the footrest assembly at right angles to the frame (Fig. 3b), locate the stem into the frame tube and swing the assembly forward as in Fig. 3a to lock in position. To swing away the footrest, simply depress the retaining catch and turn the footrest out. This can now be lifted out if required. Fig. 3 Control box Control pod slide Fig 4a: Connect the power lead to control box (Fig. 4a).
Emergency freewheel and dedocking Emergency freewheel By turning the drive handles outwards (Fig. 5), the drive becomes disconnected from the motors. This may only be used in an emergency, or if you need to manually push your wheelchair. It is not intended for permanent use. REMEMBER: The chairs automatic braking system will not work unless the handles on both gearboxes are turned inwards. ALWAYS RE-ENGAGE THE EMERGENCY FREEWHEELS AFTER USE Drive handles in ‘drive’ position Fig.
Dedocking 3. Disconnect the power lead 6 pin plug from the rear battery (Fig. 7). Lift and pull the battery basket rear handle to gain access to the batteries. Disconnect the battery connection plug. Depress the buckle lock to release the rear battery and lift the battery out. Unlock the retaining strap on the front battery and lift it out. 4. Remove the battery basket. 5. Disconnect the motor power supply plug (Fig. 7). 6. Lift and tilt the chair (Fig.
Dedocking Refitting motor drive units 1. To refit the motor drive units ensure the 6 pin plug power connectors are free. 2. Tilt and lift the locating tongue under the dedocking socket. Lower the chair until the dedocking trigger clicks into position (Fig. 9). 4. Reconnect the motor drive unit 6 pin power plugs. 5. Fit the battery basket and the batteries, ensuring that the batteries are correctly secured with the retaining straps. 6.
Armrests Adjusting the armrest width To adjust the width loosen the two screws as shown in Fig. 11, move the armrest assembly to the desired position, and tighten the screws firmly prior to use. Width adjusting screws Fig. 11 Adjusting armrest height Fig 12a: To adjust the height loosen the adjusting screw, move the armrest to the desired position and tighten the screw. Fig 12b: Turn the handle to the left to free the tube of the armrest.
Footrests Footrest The footrest assembly can be removed by pulling the release lever forwards and swinging the footrest outwards and upwards. To re-fit the footrest insert the top into the vertical tube and swing inwards until the release lever locks into place (Fig. 13). Footrest release lever Fig. 13 Adjusting the footrest angle To adjust the angle simply loosen the screw on the knuckle joint. Move the footrest lower section to the desired position and tighten the screw (Fig. 14).
Footrests Adjusting the footrest length Footplate length adjustment screw assembly To adjust the footrest length remove the screw assembly on the footrest stem as shown in Fig. 11, adjust the length to suit. Replace the bolt assembly and tighten. Ensure the bolt is firmly located and tightened prior to use. Note: The internal footrest stem may require cutting down in length to allow the footplate position to be raised (Fig. 15). Internal footrest stem Footplate Fig.
Seating Seat sling tension adjustment Loosen all the screws The seat upholstery may be retensioned. To do this, loosen all the screws as shown in Fig. 17 and detach the Velcro® . Re-tension the seat, attach the Velcro® and securely tighten the screws. Firm seat board The optional Firm Seat Board is designed to allow pressure relief cushions such as Jay to be used.
Seating Backrest removal and refitting Although there are a variety of backrests which can be used on the F45 chair they all attach and release in the same way. To remove the backrest (Fig. 19) depress the two catches on the base of the backrest and pull up the back. To attach the backrest repeat the process in reverse. You must ensure the two catches are securely locked in position and the backrest is correctly and firmly attached prior to using your chair. Fig.
Seating Changing the shape or tension Loosen or tighten the straps to suit the user’s need To change the shape and/or tension of the ‘Optima’ backrest remove the padded cover from the rear of the backrest and expose the tension straps (Fig 21). Loosen or tighten the straps to suit. (The most comfortable and supportive position is achieved with the wheelchair user seated in the chair). Ensure the straps are securely fastened and replace the padded cover prior to use. Fig.
Seating Fully adjustable backrest To adjust the seating depth or the angle of the backrest, loosen the two screws on both push handles and slide the collars up or down until you have reached the desired position. You must ensure the screws are fully tight prior to use (Fig. 23). Fig. 23 Lumbar support Zip off backrest cover The Lumbar support can be adjusted or removed as required (Fig. 24). Access to the Lumbar bag is via the zipped cover on the backrest - see below.
Seating Manual adjustable backrest (recline) For depth or angle adjustment see ‘Fully Adjustable Backrest’ above. To recline the backrest angle simply pull the lever and lower the back to the required position. The angle can be set by inserting the locking pin into its locating position. Please ensure you support the weight of the user when raising or lowering the backrest (Fig. 25). Fig. 25 JAY backrest posts To enable the fitting of a JAY backrest, which is available as an optional extra (Fig. 26).
The Penny and Giles Pilot + control pod Power supply Ensure the power lead is connected correctly into its socket on the rear of the control pod (Fig. 27). The immobiliser plug When this is activated the chair will not function, other than the hazard warning light system. This may be useful if you wish to leave your wheelchair unattended (Fig. 27). To activate the immobiliser Immobiliser plug 1. Switch the chair on via the On/ Off button (Fig. 28). 2.
The Penny and Giles Pilot + control pod Adjustable speed setting Your controller has five speed settings. To adjust: 1. Press the mode button until the speed settings indicator is flashing (Fig. 29). 2. Increase or decrease the speed setting by pushing the joystick to the left or right respectively, until the required setting is obtained. To activate the setting either push the joystick forwards to drive or press the mode button until the flashing lights are no longer flashing. 3.
The Penny and Giles Pilot + control pod Indicators Left indicator button The right hand button operates the right side, front and rear indicators, the left button operates the left side, front and rear indicators. To cancel press the button again (Fig. 31). Fig. 31 The horn button When pressed the horn buzzer will sound, it stops when you release the button (Fig. 32). Fig.
The Penny and Giles Pilot + control pod Hazard lights Hazard lights button Depressing the button will operate the front and rear hazard lights. This is effective either when the chair is switched On or Off. The two indicators will flash intermittently until cancelled by pressing the button again (Fig. 33). Fig. 33 Main lights Depressing this button will operate the lights (Fig. 34) only when the chair is switched on. Pressing it again will switch the lights off. Fig.
The Penny and Giles Pilot + control pod Actuator mode function This will be included on your remote control pod if you have one or more electric options fitted to your chair. Refer to Fig. 35. Menu select To chose an electric option press the mode button until the red lights are visible on the wheelchair diagram next to the joystick. Move the joystick to the left or right to indicate which function can be used.
The Penny and Giles Pilot + control pod Charging socket Note: If you need to stop in an emergency, the simplest and safest way is to just release the joystick. This will bring the chair to halt in a controlled manner. See section on charging. Operating the control joystick When engaging the main On/Off switch, allow a few seconds prior to moving the joystick. This allows the system to self check.
The Penny and Giles Pilot + control pod Summary 1. To steer, simply move the joystick in the direction you wish to go (Fig. 37). 2. The further you move the joystick, the faster you will go. 3. New users should use slower speeds until they feel confident when driving the powerchair. Adjust the speed range as explained on the previous pages 4. The brakes will automatically stop the wheelchair from any speed when the joystick is released. 5.
Penny and Giles Integral control Power supply Ensure the power lead is connected correctly into its socket on the rear of the battery box, and into the control pod (Fig. 38). Power lead connector (battery box) Power lead connector (control pod) Proportional control Fig. 38 Your wheelchair is fitted as standard with a side mounted proportional control (Fig. 39) This supplies a smooth flow of electrical power to your motors via the movement of the joystick.
Penny and Giles Integral control Adjustable speed setting The maximum power and speed of your wheelchair can be adjusted by turning the power setting control lever anticlockwise to reduce speed, and clockwise to increase speed, this is useful when learning or in tight situations (Fig. 40). Adjustable speed setting Operating the control joystick When engaging the main on/off switch, allow a few seconds prior to moving the joystick. This allows the system to self check.
Penny and Giles Integral control On a steep hill, it may travel slightly further and you will notice the brakes being automatically applied when the chair is nearly stationary. Once the brakes have been applied, switching off will make no difference to the brakes, although it is always safer when remaining stationary for a period of time to switch off. If you need to do an emergency stop, then switch off the on/off switch. This will immediately apply full braking and bring the chair to a rapid halt.
Parallel Swing Away Arm Before adjusting the swing-away arm, switch off the controller to avoid accidental displacement of the joystick which would cause unwanted movement of your wheelchair. Gently apply pressure to the side of the controller nearest the user and as close as possible to the front of the controller. The controller will move outward and then backward before reaching its fully back position. Keep your fingers and clothing, etc., clear while operating the swing-away mechanism.
Kerb climber Fitting and removal procedure 1. Locate the kerb climber bar into the left hand location bracket and push the bar against the spring (Fig. 45). 2. Hold the kerb climber with your right hand over the locking lever and release the locking pin. 3. Align the two pins on the right hand side of the bar with the cut outs on the right hand location bracket. 4. Allow the tension in the spring to locate the kerb climber into the right hand location bracket. 5.
Kerb climber Front transfers If you find that the kerb climber is obstructing your exit or entry into the wheelchair you can swing the kerb climber back into the reverse position. Follow the fitting the instructions above, but rotate the climber through 90Ο backwards (Fig. 47). The kerb climber must be returned to its operating position prior to climbing kerbs. Fig. 47 Mounting the kerb 1. Approach the kerb head on driving forwards slowly and steadily (Fig. 48). 2.
Kerb climber Dismounting the kerb 1. Reverse the chair slowly and carefully until the rear wheels are on the edge of the kerb (Fig. 49). 2. Reverse as slowly as possible off the kerb with the rear wheels. You will feel more secure if you can lean forward, but if you can’t, don’t worry, the wheelchair is extremely stable as long as you stay within its limitation, you will be quite safe. 3. The front of the chair will naturally follow down the kerb as you continue to drive slowly backwards. Caution Fig.
Batteries and charging Batteries 6 pin connector The batteries are contained within a box located under the seat. To remove the batteries should they require changing or maintenance, first disconnect the 6 pin connector then lift the rear handle and pull the tray backwards. The tray will lock tow thirds of the way out, (Fig. 50) unplug the batteries connection plug. We suggest you remove the batteries one at a time as they are heavy.
Batteries and charging General information Maintenance free batteries Batteries are the power source for almost all of the modern mobility products available today. The design of batteries used in mobility products is significantly different to the batteries used to start a car for example. Car batteries are designed to release a large amount of power over a short period of time, whilst mobility batteries (commonly called deep cycle batteries) release their power evenly, over a long period of time.
Batteries and charging Maintenance free battery care plan 9. The battery terminals need to be checked regularly for signs of corrosion. If any corrosion is apparent, then clean the terminals completely (a wire brush is ideal) and re-grease the terminal using Vaseline petroleum jelly, not ordinary grease. Ensure that the terminal nut and bolt, cable clip and exposed cable are completely covered with jelly. 10.
Batteries and charging General The external charger (Fig. 52) has been designed to charge two 12 volt Sonnenschien Dryfit Gel type batteries. Yellow ‘mains on’ Orange ‘charging’ Safety features The chargers have features which prevent hazards or accidents occurring as a result of connecting batteries the wrong way round, overheating caused by fault conditions, or attempting to charge wrong voltage batteries.
Batteries and charging 24V 6A charger indicator lights The charger has 4 light indicators, each is clearly marked on the label to show their function (Fig. 53). Yellow ‘mains on’ Yellow - mains On This will illuminate when the mains plug is connected to the mains supply and the mains is switched on. Orange ‘charging’ Yellow ‘bulk charge complete’ Orange - charging This will illuminate a few seconds after connection, indicating that charging of the batteries is taking place.
Batteries and charging Yellow mains on light only Fault finding guide 24V 6A charger Disconnect the mains supply. If still lit, the battery has been connected the wrong way round. Check all connections to the battery terminals are the correct way round. If, having followed the correct steps up to connecting the charger to the battery and the mains and switching on, the charger does not behave as expected, then check for the following (Fig.
Batteries and charging Procedure for connecting the charger and charging Pilot control box 1 The wheelchair can be charged via one of two charging sockets. The charger socket most convenient and often used is located on the front of the Pilot/ Pilot+ Control Box (Fig. 54A). The other charger socket is located on the rear of the battery boxes (Fig. 54B).
Batteries and charging At that point the battery is about 85% - 90% charged. It is essential to provide a full recharge at the first opportunity. 5. Do not leave the charger connected to the battery with the mains disconnected or switched off. This could result in damage to your battery being caused by deep discharge over a period of time. 6. Always switch off at the mains before disconnecting the batteries. batteries, AGM sealed batteries, wet electrolyte batteries or batteries of the wrong voltage. 7.
Batteries and charging Never Charge a frozen battery. A fully charged battery will rarely freeze but the electrolyte of a discharged battery can freeze at 16° Fahrenheit (-9° Centigrade), any battery that is suspected of being frozen should be thawed completely before charging. Important ! Do not rest a battery on top of the charger. Do not stand the charger on a carpet or other soft surface. Always place it on a hard surface.
Batteries and charging The range of your vehicle 7. Lots of start/stop driving. 8. Also thick pile carpets within the home can affect range. All this technical information may seem complicated and a little daunting, but please remember, that the battery sizes available on each Sunrise Medical product should give sufficient range to cope with the majority of customer’s lifestyles.
User tips Caution Ramps Please show the utmost consideration for the other traffic on the road. When using a ramp, please ensure that is capable of taking the combined weight of the powerchair and yourself. If a ramp is being used to load a chair into a vehicle, please ensure the ramp is properly secured to the vehicle. Always approach the ramp head-on and exercise caution (Fig. 56). Remember that the last thing a car or lorry driver expects to see is a wheel chair backing off the kerb into the road.
User tips Transfer to and from the chair Sunrise Medical recommend that you consult your healthcare professional for assistance in developing your personal front or side transfer technique to best suit your needs, and avoid any personal injury (Fig. 57 and 58). Fig. 57 Fig.
User tips Gradients: ascents When going uphill, keep the chair moving. Keep the joystick pushed well forward and steer by moving it from side to side. If you have stopped on a hill, then you should start slowly, and if necessary lean forward to obviate the tendency for the front wheels to lift (Fig. 59). Fig. 59 Gradients: descents On descents, it is important not to let the wheelchair accelerate beyond its normal level of ground speed.
Transportation Clamp points The F45 has been crash tested to ISO 7176 Part 19. However, we do not recommend that you transport the F45 in a vehicle. Should you still choose to transport the F45, please clamp the product using a 4 Point Webbing Restraint as per the diagram shown (Fig. 61). Fig.
Transportation 6. The wheelchair must be secured by a 4 point Tie Down Restraint system, conforming to ISO 10542 part 2. 7. The occupant must be restrained independently of the wheelchair by a lap and diagonal safety belt, conforming to ISO 10542 part 3.Sunrise Medical postural lap belts are for postural support only, and not suitable as restraints during transportation. 8.
Lap belt instructions Note: Lap belts are fitted as positional aids, and are not suitable as transportation restraints. Step 1 Place lap belt round chair. Step 2 Seat lift Power/Manual recline back Position adjustment blocks to user’s requirements. Step 3 Position belt such that fastening buckle is situated in the middle of the stomach. The positioning belt should be adjusted so that a hand can be placed between the user and the belt.
Lap belt instructions Step 4 Attach bottom universal bracket (with slot facing downwards) to back posts of wheelchair. Wrap the metal strap around the back post. Place a washer on the securing screw, and insert the screw through the appropriate hole in the strap.For φ1" tube use outer hole, for φ7/8" tube, use inner hole. Tighten the screw into the barrel nut through the side of the post bracket body. Snap the screw caps over both screw heads.
Sling back option Step 2 Position belt such that fastening buckle is situated in the middle of the stomach. The positioning belt should be adjusted so that a hand can be placed between the user and the belt. Step 3 Take the positioning belt strap and wrap around back post. Thread the positioning belt back through the tri-glide to form a loop around the back post. Notes: 1.ForJay upholstery, take the positioning belt strap and wrap around back post.
Maintenance Electrical connections Cleaning When inspecting electrical connections, pay attention to the battery connections, the connection of batteries to power loom and plug in sockets for the joystick, control box and lights and indicators. The wheelchair should be wiped over once per week with a slightly damp, not wet, cloth and any fluff or dust that has accumulated around the motors should be blown or dusted away.
Maintenance F45 maintenance and routine inspection D W A IL Y M EE K Q O LY N U TH A SI R LY X TE M R O LY A N TH N N LY U A LL Y Charge batteries Check battery level indicator Ensure all removable parts are securely fastened Electrolyte level check (wet batteries only) SAFETY MUST BE OBSERVED! Ensure all electrical connections are made, and firm Wipe vehicle with a damp cloth Check tyre pressures Ensure lights and indicators are operational and clean Check tyres for wear Battery
Service history This section is designed to assist you in keeping a record of any service and repairs to your Wheelchair. Should you decide to sell or exchange your vehicle in the future, this will prove most helpful to you. Your Service Agent will also benefit from a documented record and this manual should accompany the Wheelchair when service or repair work is carried out. The Service Agent will complete this section and return the manual to you.
Sunrise Medical Your new wheelchair is manufactured in the West Midlands by Sunrise Medical. With over 30 years experience, we are one of the longest established mobility equipment manufacturers in the UK. All our Scootas, Wheelchairs, Powerchairs and Stairlifts undergo rigorous tests to ensure that they meet our requirements of comfort, safety and durability. Our success is based on the strong traditions of quality, value for money and genuinely caring for our customers.
F45 Issue 6 56
57 F45 Issue 6
Sunrise Medical Limited High Street, Wollaston, West Midlands DY8 4PS England Tel 01384 44 66 88 Fax 01384 44 66 99 www.sunrisemedical.co.
