PRODUCT MANUAL EMERALD SERIES GAS HYBRID CHARCOAL GRILL Read all instructions before you operate your grill.
How to Obtain Service INDEX DIRECTORY Grill Safety and Warnings Grill Safety and Warnings---------------------- and Placement-------Clearances -------Grill Specification Guide-------------------------Island and Gas Setup -------------------------Step by Step Guide -------------------------Lighting the Grill ----------------------Using your Grill ----------------------Grill Parts Diagram -------------------------Grill Gas Conversion-----------------Q & A Trouble Shooting ----------------------------10 Grill
GRILL SAFTY AND WARNINGS ATTENTION: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. ATTENTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate personal injury, or property damage.
CLEARANCES AND PLACEMENT ATTENTION: Do Not Build Enclosure around Firebox of Grill, Grill Free-Hangs from Counter Top, DO Not Build Shelf below Grill of any kind. Must have Minimum of Two Vents for this Grill, for Natural Gas place in High Position, and for Liquid Propane place in Low Position. Your grill is SELF-RIMMING, meaning the lip of grill rests on top of the counter edge around the cut-out with the front of grill which is Free-Hanging from counter top.
GRILL SPECIFICATION GUIDE PRODUCT DIMENSIONS COOKING SPECIFICATIONS Product Size - 42"W x 27-1/8"D x 28"H Cut-Out Size -39-1/2"W x 22"D x 12-3/4"H Product Weight – 216 LBS Cooking Surface Size - 960 Sq. In. Warming Rack Size - 220 Sq. In.
ISLAND AND GAS SETUP NOTICE: All Gas Lines for either Liquid Propane or Natural Gas should be installed by a Licensed Professional ONLY! All Liquid Propane Installation with a Large Capacity Side Yard Tank, requires a Medium Pressure In-Line Regulator to be installed by Licensed Professional. Grill includes LP Regulator for 25 Pound Portable Tank only, if you require grill to use Natural Gas, please call our Technical Support Line and request NG-Conversion Kit for Item No.
STEP BY STEP GUIDE 1. Locate the Electrical Transformer inside Grill Remove the transformer from the plastic bag located in the interior of grill. Make sure the Transformer is complete, and double check the grill light plug cord is properly secured to transformer, and all wires are firmly fixed into plastic clip plug. 2.
LIGHTING THE GRILL WARNING: When Lighting the Grill, continue to rapidly press the Black Igniter Button In & Out while allowing the Gas to Flow, if you Do Not hear a Clicking Sound, immediately turn the gas OFF – otherwise gas will continue to flow. Lighting Time 3 to 5 minutes OPEN DRAWER 1. Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or pan. We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed.
LIGHTING THE GRILL CAUTION: Do Not use any of these alternative lighting options in conjunction with the Gas Burners, Serious Injury or Fire may result. Optional Charcoal Starters are not included 1. Lighter Fluid The most common way to light charcoal briquettes is with charcoal lighter fluid—an easily ignitable, petroleum-based product. 2. Electric Charcoal Lighter Electric charcoal lighters look like an elongated outline of a Ping-Pong paddle.
USING YOUR GRILL Dual Zone Cooking Your Emerald Grill is divided into two individual cooking zones, each cooking zone is designed to be controlled individually by how the top adjustable rack is positioned, and the front air intake slider is adjusted. Depending on how you independently configure these components, will give you control over diverse types of cooking, including Smoking, Indirect, Slow Cooking and Direct Cooking.
GRILL PARTS DIAGRAM ATTENTION: If you do not see the specific part you are needing replaced, please visit our website at www.sunstonemetalproducts.com, and navigate to “Parts & Accessories” and see either TAB or Menu Link for “Emerald Grill Parts”. For further assistance please call our Technical Support Office at Page 11 888-934-9449 press option #1.
GRILL PARTS ITEM LIST Item No. EMCHDZ42 Parts List No .
Grill Gas Conversion IMPORTANT! The Best time to perform this conversion is before grill has been installed into island enclosure. As you will need access Multiple parts of the Back Underside of Grill where Gas Line hooks up and Two positions of Flare Adapters. Accessing this location afterwards requires either removing the grill from island or crawling underneath grill through an access door to reach back underside of grill.
Grill Gas Conversion 1. Reveal Grill Firebox Remove from the Grill ALL Burn Trays, Cooking Grates, Sear Grate, and clean out any residue. Turn each Burn Tray Cranks so that the Burn Tray Racks are placed to the lowest position. You can tilt the waring rack into the Stow-Away position instead of removing it. Now look towards the back of each burner position Left and Right, you will notice a Flare Adapter coming in though the back wall panel.
Grill Gas Conversion 2. Unscrew Brass Flare O-Ring 3. Stow-Away the O-Ring 4. Push the Flare Adapter Out 5. Locate the Flare Adapter in Back Using the recommended “Needle Nose Plyers” – unscrew the brass O-Ring which is securing the Flare Adapter tightly in place, with it’s nose end inserted into the open burner hole port. Push the Flare Adapter out through the porthole, while keeping the Brass O-Ring stationary on the end of Burner.
Grill Gas Conversion 6. Prep #50 Drill Bit & Power Drill 7. Drill the Adapter Orifice 8. Fasten the New NG Regulator 9. Finalize LP to NG Conversion Secure the #50 size Drill-Bit and install it into the Power Drill. While grasping the Elbow of the Flare Adapter – Align to the tip of drill bit so your drill-bit is perfectly aligned to orifice hole. Fasten on the NG Regulator, with the Female Flare Adapter connecting to the Grills Right Back Side Gas Manifold Male Flare Adapter.
Grill Trouble Shooting Q. Grill Gas Burner Doesn’t Ignite, when pressing in the Black Ignition Button A. Remove the Cooking Grates, Burn Trays and Locate the Back of each Gas Burner where you will see a small Angled Metal Prong, this is the Impulse Igniter. When you press in the Black Igniter Button, an Electrical Impulse travel down the connecting wire to this Metal Prong, resonating at the Point and will then Ark over to the adjacent Burner.
GRILL WARRANTY SUNSTONE EMERALD SERIES 42” GAS HYBRID CHARCOAL GRILL WARRANTY ***All Warranties Start from the Date of Purchase*** LIMITED LIFETIME WARRANTY Sunstone Stainless Rod Cooking Grids and Stainless-Steel Housings (including liners, frames, firebox and hood and all exterior grill faces) are warranted for as long as you own you’re Sunstone Barbecue Grill against all factory defects.
