ProMelt Installation Manual

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ProMelt Cable: Secure CableStrap to the surface. Use nails or similar, every 6 to 10 inches. CableStrap should be placed
at either end of the heated area, and additional straps should be applied every 3 to 4 feet in between to hold the cable in
place during surfacing.
STEP 3.6
Stone or Paver Application
ProMelt Mat: Begin laying out the mat and secure it onto the base with landscape fabric stakes or similar over the mat
tape every 2 feet or so. Make sure it is laid flat. Do not use metallic stakes or staples directly over the heating cable. Be
careful not to damage the heating cable.
ProMelt Cable: Secure plastic mounting cable ties to the gravel base, driving long nails or similar through the head of
the cable tie. These cable ties should be applied at the end of each run and at every 3 to 4 feet. Do not use metallic
cable ties as they may damage the cable.
Lay out the cable and secure with the cable ties.
Step 3.7
Ceramic or Stone Tile Applications
1) Dry-set or Latex-Portland Cement (thin-set) Mortar Application – For this application, the mat or cable is installed in
the concrete slab base, no less than 1.5" and no deeper than 2” below the top surface, so follow recommendations in
section 3.4 for mat or cable.
2) Cement Mortar or Thick-set Application – For this application, the cable will be installed in a minimum 1.25” thick
mortar bed above the structural slab.
ProMelt Mat: Begin laying out the mat and securing to the top of the slab with nails, staples, or similar through the
tape every 2 feet or so. Never strike the heating cable with a hammer. Minimum 1.25” mortar bed will be installed over
the cables.
ProMelt Cable: Secure CableStrap to the surface of the slab, using nails spaced every 6 to 10 inches. CableStraps
should be placed at either end of the heated area for the initial layout. Additional straps should be placed every 3 to 4
feet to hold the cables in place during application of the thick-set mortar. Minimum 1.25” mortar bed will be installed
over the cables.
STEP 3.8 (ProMelt Mat Only)
If you need to cut and turn the mat, or fill odd areas, you may use scissors to carefully cut the tape holding the heating
cables. Heating cables should be secured at about 3 inches apart, and no less than 2 inches apart.
CAUTION: Be careful not to kink or sharply bend the heating cable.
A minimum bend radius of 1 inch should be maintained.
Cut
Roll
Over
Rotate Rotate
Rotate
Flip
Remove
Mat
Fill Loose Wire in
Desired Area
Move remaining Mat
Up to New Position
Cut
Cut
Cut
90° or Flip Turn
Roll-over Turn
180° or Back-to-Back Turn
Fill-in Technique
Turn techniques for ProMelt Mats