Instructions / Assembly

64
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GMAW
6061
3
56.0 6063
3
19.0 357.0 7005 k 6101
333.0 359.0 511.0 7039 6201 1060
3
54.0 413.0 512.0 710.0 6151 1070
B
ase 355.0 444.0 513.0 711.0 6351 5154 5052 5005 2219 2014 1100 1080
Metal 380.0 443.0 514.0 712.0 6070 6951 5456 5454 5254 a 5086 5083 5652 a 5050 3004 2519 2036 3003 1350
1060
1
070
4
145 4043 5356 5356 4043 4043 5356 4043 5356 5356 5356 4043 1100 4043 4145 4145 1100 1188
1080 c, i i, f c,e,i c,e,i i i c i c,e,i c c i c c j
1
350
1
100
4
145 4043 5356 5356 4043 4043 5356 4043 5356 5356 5356 4043 4043 4043 4145 4145 1100
3
003
c
,i i,f c,e,i c,e,i i i c e,i c,e,i c c e,i e e c
2
014
4
145 4145 4145 4145 4145 4145
2
036
g
gg
2
219
4
145 4145 4043 4043 4043 4043 4043 4043 4043 4043 4043 4043 4043 4043 2319
2519 g,c,i c,i i i f,i f,i i i i c,f,i
3
004
4
043 4043 5654 5356 4043 4043 5356 5654 5654 5356 5356 4043 4043 4043
i i b e e b e b b e e e,i e e
5
005
4
043 4043 5654 5356 4043 4043 5356 5654 5654 5356 5356 4043 4043
5050 i i b e e b e b b e e e,i d,e
5
052
4
043 4043 5654 5356 5356 5356 5356 5654 5654 5356 5356 5654
5652 i b,i b e b,c b,c b b b e e a,b,c
5
083
5
356 5356 5
183 5356 5356 5183 5356 5356 5356 5183
c
,e,i e e e e b e e e e
5086 5356 5356 5356 5356 5356 5356 5356 5356 5356
c,e,i e e e e e b b e
5154 4043 5654 5356 5356 5356 5356 5654 5654
5254 a b,i b b b,c b,c b a a,b
5454 4043 4043 5654 5356 5356 5356 5356 5554
i b,i b b b,c b,c b c,e
5456 5356 5356 5556 5356 5356 5556
c,e,i e e ee e
6061
6063
6101
4145 4043 5356 5356 4043 4043
6201 c,i f,i b,c b,c,i b,i b,i
6151
6351
6951
6070
4145 4043 5356 5356 4043
c,i f,i c,e c,e,i
e,i
7005 k
7039
710.0
4043 4043 5356 5356
711.0 i
b,i b e
712.0
511.0
512.0 4043 5654
513.0 b,i b,d
514.0
356.0
357.0
359.0
4145 4043
413.0 c,i
d,i
444.0
443.0
319.0
333.0
354.0
4145
355.0 d,c,i
380.0
TABLE 24: Aluminum Filler Metal Guide
ADDITIONAL GUIDELINES
1. Service conditions such as immersion in fresh or salt water,
exposure to specific chemicals, or exposure sustained high
temperature [over 150
°F (65°C)] may limit the choice of filler
metals. Filler alloys 5356, 5183, 5556 and 5654 are not
recommended for sustained elevated temperature service.
2. Guide lines in this table apply to gas shielded arc welding
processes.
3.
Where no filler metal is listed, the base metal combination is
not recommended for welding.
Notes: All filler materials are listed in AWS specification A5.10.
a. Base metal alloys 5652 and 5254 are used for hydrogen
peroxide service, 5654 filler metal is used for welding both
alloys for low temperature [150°F (65°C)] service.
b. 5183, 5356, 5454, 5556 and 5654 may be used. In some
cases they provide improved color match after anodizing,
highest weld ductility and higher weld strength. 5554 is
suitable for elevated temperature service.
c. 4043 may be used for some applications.
d. Filler metal with the same analysis as the base metal is
sometimes used.
e. 5183, 5356 or 5556 may be used.
f. 4145 may be used for some applications.
g.
2319 may be used for some applications.
i. 4047 may be used for some applications.
j. 1100 may be used for some applications.
k.
This refers to 7005 extrusions only.