52771_LARSON_Cat:Layout 1 12/16/08 12:25 PM Page 1 ELECTRIC WINCHES HYDRAULIC WINCHES MOUNT SYSTEMS HUBS POWER DRIVES WIRELESS SYSTEMS ACCESSORIES CATALOG 2009
52771_LARSON_Cat:Layout 1 12/16/08 12:26 PM Page 2 A Legacy of Solutions There’s plenty new in your 2009 Superwinch Catalog… new models, new features, and new warranties. We’re in new markets, too, reaching every winch user from professional operators to weekend sports enthusiasts. What isn’t new is how Superwinch has been engineering pulling solutions since 1970. Today’s Superwinch is a global company providing winches from 1,000 to 30,000 pounds in capacity for diverse industries and applications.
52771_LARSON_Cat:Layout 1 12/16/08 12:26 PM Page 3 Contents WINCH SERIES CAPACITY RANGE APPLICATION Extreme Performance EP and EPI 6000 - 9000 lbs NEW Synthetic Rope 9000 - 9500 lbs Super-Duty EP 12,500 - 16,500 lbs Husky Series 8500 - 10,000 lbs Large X Series 6000 - 9000 lbs LP8500 Entry Level 8500 lbs S Series Trailer Winches 3000 - 5500 lbs GP Series 2300 - 3000 lbs UT3000 / LT2000 2000 - 3000 lbs X Series 1000 - 3000 lbs Winch-in a-bag 2000 lbs ATV and UTV Series 2000 - 4000 lbs Crane Series 100
52771_LARSON_Cat:Layout 1 12/16/08 12:26 PM Page 4 EXTREME PERFORMANCE EP SERIES It took two years to develop and perfect our most popular, off-road winch, the EP. All EP’s models feature a Lifetime Warranty on mechanical parts and 3-year protection on the exclusive S3 Solenoid, the Industry’s Best Warranty. TM The bridge design of the EPi9.0 covers the electrical components and gives your 4x4 a sleek profile.
12/16/08 12:27 PM Page 5 INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES 52771_LARSON_Cat:Layout 1 EP9.0 and EPi9.0 9000 lb (4082 kg) 6000 lb (2722 kg) Standard Features • • • • • 12VDC / Freespooling / Roller Fairlead 4.
52771_LARSON_Cat:Layout 1 12/16/08 12:28 PM Page 6 EXTREME SYNTHETIC PERFORMANCE SERIES The most Synthetic Rope Friendly winch on the market (brake not inside drum, heat does not degrade synthetic), EPi gets synthetic rope of its own and a little brother, who really likes to compete! We consulted off-road instructors, a marine industry rope consultant and tested, tested, tested, concluding that Dyneema® was the best synthetic rope material for off-roaders.
12/16/08 12:28 PM Page 7 NEW SYNTHETIC OFF-ROAD WINCHES 52771_LARSON_Cat:Layout 1 Rock9500 95lband EPi9.OS (4309 kg) 9000 lb (4082 kg) Standard Features • • • • • • • 12VDC / Freespooling / Roller fairlead 4.
52771_LARSON_Cat:Layout 1 12/16/08 12:28 PM Page 8 EXTREME PERFORMANCE LARGE EP SERIES WORK TRUCK SUPER DUTY PLANETARY GEAR WINCHES Speed and power make our tough EP Series winches ideal for recovery and super duty applications. Available in two capacities, these steel three-stage planetary gear winches are packed with all the features essential for efficient and reliable operation under the heaviest loads. The EP Series Advantage Foot-forward design & low profile for easy installation.
12/16/08 12:28 PM Page 9 INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES 52771_LARSON_Cat:Layout 1 EP16.5 and EP12.5 16,500 lb (7484 kg) 12,500 lb (5670 kg) Standard Features • • • • • 12VDC / Freespooling / Roller fairlead 5.
52771_LARSON_Cat:Layout 1 12/16/08 12:28 PM Page 10 HIGH PERFORMANCE SERIES EXTREME DUTY WORM GEAR WINCHES Made in England and engineered for indestructibility, the Husky Series from Superwinch contains the industry’s most rugged worm-gear drive mechanism and 4.2 hp series wound motors.
12/16/08 12:28 PM Page 11 Husky 10 and 8.5 10,000 lb (4536 kg) INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES 52771_LARSON_Cat:Layout 1 SERIES 8500 lb (3856 kg) Standard Features • • • • • • • 12VDC / Freespooling / Roller Fairlead 4.
52771_LARSON_Cat:Layout 1 12/16/08 12:29 PM Page 12 INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES X9 and X6CD 9000 lb (4082 kg) 6000 lb (2722 kg) Standard Features • 12VDC / Freespooling / Roller Fairlead • Heavy-Duty Series Wound Motor • Solenoid housing removable for mounting elsewhere (requires a wiring kit) • Clutch engages with a 1/4 turn OPTIONAL Recommended Accessories • • • • • • • Pulley Block Winch Cover Accessory Kit Front Wiring Kit Trailer Wiring Kit Clevis Hook with Latch Large Cradle 7750A
12/16/08 12:29 PM Page 13 ENTRY LEVEL Great Winch for a Reasonable Price LP8500 8500 lb (3856 kg) UTILITY AND OFF-ROAD WINCHES 52771_LARSON_Cat:Layout 1 The LP8500 provides reliable, powerful performance for off-road and utility operation while introducing owners to the renowned advantages of the Superwinch brand. When you’re shopping value, Superwinch lets you have quality at a great price. Standard Features • • • • • • • • • • Powers Load In and Out 4.
52771_LARSON_Cat:Layout 1 12/16/08 12:29 PM Page 14 HIGH PERFORMANCE S SERIES INDUSTRIAL & SEVERE DUTY PLANETARY GEAR WINCHES The S Series from Superwinch is the most popular performance trailer winch on the market, and with good reason. With race proven reliability, S Series winches have full metal gears, powerful motors, integrated sealed switching solenoid, and rugged 30' handheld remote. SERIES The S Series Advantage Full metal gears deliver power and performance.
12/16/08 12:29 PM Page 15 S5000 5000 lb (2268 kg) S4000 4000 lb (1814 kg) S3000 3000 lb (1361 kg) Rated Line Pull 5000 lb (2268 kg) Bottom Layer Motor 2.1 hp (1.57kW) Series Wound, 12V DC Wire Rope 1/4" (6.4mm) x 50' (15.2m) Mounting Bolt Pattern 2 Hole, 3.69" (93.7mm) on center Installed Weight 38.9 lb (17.
52771_LARSON_Cat:Layout 1 12/16/08 12:30 PM Page 16 UTILITY AND TRAILER WINCHES GP3000 and GP2300 3000 lb (1361 kg) 2300 lb (1043 kg) The Superwinch line of GP winches is loaded with big winch features. Power forward and reverse, mechanical and dynamic braking, freespooling drum, and a rugged 15 foot handheld remote are just the beginning! The built-in benefits continue with our pre-mounted sealed switching solenoid, roller fairlead, and up to 60 feet of wire rope.
12/16/08 12:30 PM Page 17 UT3000 and LT2000 3000 lb (1361 kg) ENTRY LEVEL Great Winch for a Reasonable Price UTILITY AND TRAILER WINCHES 52771_LARSON_Cat:Layout 1 2000 lb (907kg) Powerful, versatile, and easy to use, the UT3000 and LT2000 can be permanently mounted or used as a portable winch with optional quick-connect wiring and mounting kits. Full metal planetary gear train provides strong yet quiet operation.
52771_LARSON_Cat:Layout 1 12/16/08 12:30 PM Page 18 UTILITY WINCHES ORIGINAL X SERIES X2 & X2F 3000 lb / 1361 kg SPECIFICATIONS Rated Line Pull (Single Line) Motor Gearing Gear Ratio Freespooling Clutch Braking Action Wire Rope Dimensions STANDARD FEATURES Power In and Power Out Freespooling (1208 & 1215) Battery Cables With Terminals Circuit Breakers On The Motor Switching Wire Rope Tensioner Hawse Fairlead & Handsaver Bar 1208, 1215 12VDC With Removable Switch and Freespooling Dimensions RECOMME
52771_LARSON_Cat:Layout 1 12/16/08 12:30 PM Page 19 PORTABLE WINCH WINCH IN-A-BAG TM TM PN 1120149 Whether rescuing yourself or others from danger or pulling a load closer to your car, truck, ATV or snowmobile, this winch is handy and ready. All in a heavy-duty carrying bag with everything needed to keep you going.
52771_LARSON_Cat:Layout 1 12/16/08 12:30 PM Page 20 HIGH PERFORMANCE ATV and UTV SERIES PLANETARY GEAR WINCHES Designed with the toughest terrains in mind, the Superwinch line of ATV and UTV winches features our full metal three-stage planetary gear train and new sealed switching system that gets users out of virtually anything they get into. Mounting options and capacities up to 4,000 pounds make this the line of winches for serious recreation and work duty.
12/16/08 12:31 PM Page 21 ATV, UTV, SxS AND UTILITY WINCHES 52771_LARSON_Cat:Layout 1 ATV and UTV 4000, 3000 and 2500 lb (1815, 1362 and 1134 kg) Standard Features • 12VDC/ Freespooling/Roller fairlead • 1.
52771_LARSON_Cat:Layout 1 12/16/08 12:31 PM Page 22 ATV WINCHES LT2000 ATV 2000 lb (907 kg) ENTRY LEVEL Great Winch for a Reasonable Price A buyer’s best choice for compact, quiet, all-purpose winching, the versatile LT2000 ATV winch from Superwinch is ideal for those needing a smaller, durable tool with brand-name reliability and function. The Superwinch Accessory and Switch Upgrade kit instantly converts the LT2000 Utility winch into an ATV-ready model.
52771_LARSON_Cat:Layout 1 12/16/08 12:31 PM Page 23 Superwinch ATV Mount Kits include all mounting brackets, hardware and installation instructions ARTIC CAT Year 700 4x4 (ALL including V2, H1) 07-08 650 4x4 (ALL including V2, H1, TRV, TBX) 05-08 650 4x4 V2 04 500 4x4 (ALL Except 05 TRV) 05-08 500 4x4 TRV 2-UP 05 500 4x4 (ALL Including TBX/TRV) 02-04 500 4x4 (ALL) 99-01 454 4x4 BEAR CAT 96-98 400 4x4 (ALL Including TBX/TRV) 06-08 400 4x4 (ALL Including TBX/TRV) 02-05 400 4x4 98-01 375 4x4 AUTOMATIC 02 3
52771_LARSON_Cat:Layout 1 12/16/08 12:31 PM Page 24 CRANE SERIES WINCHES COMMERCIAL PLANETARY WINCHES Earning the 5:1 Safety Factor rating, our C1000 is the right winch to safely lift and move materials. Rated to 1,000 pounds (454 kg), its steel spring tension plate, power forward and reverse, and full-load mechanical brake ensure secure, easy, and smooth operation. The Crane Series Advantage 5:1 Safety Factor ensures operator safety while lifting and moving loads.
12/16/08 12:31 PM Page 25 ATV, UTV, SxS AND UTILITY WINCHES 52771_LARSON_Cat:Layout 1 Crane1000Winches lb (454 kg) Standard Features • 12V DC / 24V DC / Roller Fairlead • Full metal, Differential Planetary Gear-train • Wire Rope Tensioning Plate • High efficiency 1.8 hp • Full Load Mechanical Brake • Twin Wire Rope Set Screws Recommended Accessories • Accessory Kit Specifications SpecificationsC1000 1554 Rated Line Pull • Pulley Block 2227A Motor 1.8 hp (1.
52771_LARSON_Cat:Layout 1 12/16/08 12:31 PM Page 26 INDUSTRIAL AND UTILITY WINCHES AC1500 1500 lb (361 kg) AC2000 2000 lb (907 kg) AC3000 3000 lb (361 kg) For winching applications where AC power is the only option, look to Superwinch's AC products. Our AC1500 and 1000 winches have been designed to perform with power on standard household current, while the 2000 and 3000 models operate on 115-208-230 V AC 60hz single phase current.
12/16/08 12:32 PM Page 27 INDUSTRIAL AND UTILITY WINCHES 52771_LARSON_Cat:Layout 1 AC1000 and SAC1000 1000 lb (454 kg) Standard Features AC1000 • • • • • Power In and Power Out 6’ (1.82m) Control Pendant Operates on Standard House Current Handsaver Wire Rope Tensioning Plate Standard Features SAC1000 • • • • • • • Power In and Power Out Wire Rope Tensioning Plate 6’ (1.
52771_LARSON_Cat:Layout 1 12/16/08 12:32 PM Page 28 ACCESSORIES Accessories Bow Shackles Clevis Hook Portable Winch Mounts 2538 2302285 ATV Heavy-duty steel shackles 90-20435 Latched Clevis Hook for X6CD, X9, S6000 and S9000 winches 1559B 2" Class III Receiver Hitch Mount Recovery Straps GunneboTM Hook 2517 2518 1509 2531 2302284 90-24511 Latched Clevis Hook for new synthetic EPi9.0S and Rock 95 Heavy-duty steel large capacity 2060 2" x 20' strap; 15,600 lb. 2" x 30' strap; 15,600 lb.
12/16/08 12:32 PM Page 29 ACCESSORIES 52771_LARSON_Cat:Layout 1 Accessories Switches Quick Connects Small Accessory Kit 2302277 Convert direct switching to handlebar mount Roggle switch and sealed solenoid. Fits T, ATV, EX1, X1 and X2 winches 1551 1554 2233B 2236 Fits winches up to 4,000 lbs. Fits 6-10 AWG Wire Fits winches 5,000 - 9,000 lbs.
52771_LARSON_Cat:Layout 1 12/16/08 12:32 PM Page 30 INDUSTRIAL, UTILITY AND OFF-ROAD MOUNTING OPTION CRADLE Mounting Kits WINCH + CRADLE + RECEIVER = SYSTEM "SuperMount" The Portable Front & Rear Mounting Solution. Easy On, Easy Off Installation. SuperMount has installation and safety advantages others don’t. You’re off the road, not off your rocker. So the mounting system you select has to perform and be practical.
12/16/08 12:33 PM Page 31 MAKE/MODEL CHEVROLET/GMC TRUCKS, VANS & SPORT UTILITY VEHICLES BLAZER/JIMMY - Full Size BLAZER/JIMMY - Downsize, 4 Door BLAZER/JIMMY - Downsize, All models EXPRESS VAN/SAVANA VAN - Full Size EXPRESS VAN/SAVANA VAN - RV Cutaway Only PICKUP C SERIES - 2 Door Regular & Extended Cabs, 2WD PICKUP C SERIES - 4 Door Crew Cab, 2WD PICKUP C/K SERIES - 2 Door Regular & Extended Cabs, 2WD PICKUP K SERIES - 4 Door Crew Cab, 4WD PICKUP SILVERADO/SIERRA - 1500 LD, 2 & 4WD (except Denali) PICK
52771_LARSON_Cat:Layout 1 12/16/08 12:33 PM Page 32 WINCH MOUNTING SOLUTIONS Winch Mounting Solutions JK Jeep Mount Plate PN 2302291 - Fits EPi9.0S, Rock 95, EP6.0, EP9.0, EPi6.0, EPi9.0, X6, X9, S6000 and S9000 winch models Designed to attach directly to TJ frame rails to ensure adequate support for winching activities. Made of 1/4" steel with black powdercoat finish to resist corrosion. Standard 4.5" X 10" winch bolt pattern. Includes mounting hardware.
12/16/08 12:33 PM Page 33 WIRELESS REMOTE CONTROL SYSTEMS 52771_LARSON_Cat:Layout 1 Freedom Switch Wireless Systems Superwinch's Freedom SwitchTM Wireless Remote Control systems enable wireless winch operation from up to 150 feet away. Designed to work with any 12 volt solenoid-switched Superwinch winch model or Power Drive, these systems are designed for quick installation and easy wireless operation. Choose from four separate systems, each complete with instructions. All are FCC and IC approved.
52771_LARSON_Cat:Layout 1 12/16/08 12:33 PM Page 34 SUPERWINCH PREMIUM HUBS PREMIUM HUBS Fits most popular domestic and import vehicles Chevrolet/GMC/Geo Hub # Ser.
12/16/08 12:33 PM Page 35 SUPERWINCH PREMIUM HUBS 52771_LARSON_Cat:Layout 1 Superwinch Premium Hub Advantage Easy and quick engagement-disengagement All-ways positive engagement Robust coil springs for reliability All metal construction Sealed to keep contaminants out Fit most popular domestic and import vehicles Land-Rover Make/Model Year Series I, IIA, III All W.B. Series I, IIA, III All W.B. Spline/Bolt Count Hub # Ser.
52771_LARSON_Cat:Layout 1 12/16/08 12:33 PM Page 36 HYDRAULIC SERIES WINCHES SEVERE DUTY HYDRAULIC WINCHES For tough winching applications, no product performs better than Superwinch hydraulic winches. Remember the same technical expertise invested in these commercial and military products goes into all Superwinch products. Choose Superwinch and you've hooked up with the industry leader.
12/16/08 12:33 PM Page 37 HYDRAULIC WINCHES 52771_LARSON_Cat:Layout 1 H8P/H10P 8000 lb (3630 kg) 10,000 lb (4540 kg) Features The Superwinch H8 and 10P - heavy duty, 8,000 to10,000 lbs. capacity planetary drive hydraulic winch, engineered to ensure total reliability during recovery/winching operations. Designed to fill Vehicle Recovery Operators' need for a dependable unit for flat-bed application. Winch Proven robust construction. Engineered to meet J706 Standards.
52771_LARSON_Cat:Layout 1 12/16/08 12:33 PM Page 38 HYDRAULIC WINCHES H11P/H13P/H15P 11,000 lb (5000 kg) 13,000 lb (6000 kg) 15,000 lb (6800 kg) Features Winch Gearbox Brake Motor Free Spooling Drum The Superwinch H11/12/13/14/15P - heavy duty, high quality 11,000 to 15,000 lbs. capacity planetary drive hydraulic winch, engineered to ensure total reliability during recovery/winching operations.
12/16/08 12:33 PM Page 39 HYDRAULIC WINCHES 52771_LARSON_Cat:Layout 1 H20P/H25P/H30P 20,000 lb (9080 kg) 25,000 lb (11340 kg) 30,000 lb (13610 kg) Features Winch Gearbox Brake Motor Free Spooling Drum Load Control Valve The Superwinch H20P/25P/30P - heavy duty, high quality 20,000 to 30,000 lbs. capacity planetary drive hydraulic winch, engineered to ensure total reliability during recovery/winching operations.
52771_LARSON_Cat:Layout 1 12/16/08 12:34 PM Page 40 HYDRAULIC WINCHES H9W 9000 lb (4082 kg) The Superwinch H9W - heavy duty, high quality 9,000 lbs. capacity worm drive hydraulic winch, engineered to ensure total reliability during recovery/winching operations. Designed to perform in a wide range of applications. Features Winch Gearbox Compact size and robust construction. Heavy duty, steel centered aluminum bronze wormwheel and casehardened precision ground worm for optimum reliability.
12/16/08 12:34 PM Page 41 HYDRAULIC WINCHES 52771_LARSON_Cat:Layout 1 H10W/H12W/H14W 10,000 lb (4535 kg) 12,000 lb (5443 kg) 14,000 lb (6350 kg) Features Winch Gearbox The Superwinch H10/12/14W - heavy duty, high quality 10,000 -14,000 lbs. capacity worm and wormwheel drive hydraulic winch, engineered to ensure total reliability during recovery/winching operations. Designed to fill the professional Vehicle Recovery Operators' need for a dependable, heavy duty unit, for a wide range of applications.
52771_LARSON_Cat:Layout 1 12/16/08 12:34 PM Page 42 POWER DRIVES SEVERE DUTY WORM GEAR DRIVES Superwinch Power Drives supply reliable power anywhere automation can provide a safer, more efficient method of executing tasks. Safely automating the movement of many types of home, commercial, and industrial equipment, our Power Drives are lightweight and self-contained. Ready to plug in, all Superwinch units carry both a cross pin hole and keyway for mating with rotary or linear application.
12/16/08 12:34 PM Page 43 POWER DRIVES 52771_LARSON_Cat:Layout 1 Power Drive Features Oversized ball bearings Substantial wormshaft for longer life Optional 1/2” hex manual override • • Power Drives are available with a manual override option. This option allows the unit to be driven by an alternate means if power is not available to drive the motor.
52771_LARSON_Cat:Layout 1 12/16/08 12:34 PM Page 44 MASTER WINCH APPLICATION GUIDE Master Winch Application Guide Husky 10 2404 8548 2404A 2405 8549 12VDC 12VDC (EU spec.) 12VDC w/ Roller Fairlead 24VDC 24VDC (EU spec.) GP3000 1330200 1330222 12VDC w/Roller Fairlead 12VDC (EU Spec.) w/Roller Fairlead GP2300 1323200 12VDC w/Roller Fairlead Husky 8 2401 2401A 8512 12VDC 12VDC w/ Roller Fairlead 12VDC (EU spec.) w/ Roller Fairlead UTV4000 1140200 12VDC w/ Roller Fairlead ATV3000 1130210 EP16.
12/16/08 12:34 PM Page 45 WARRANTY INFORMATION 52771_LARSON_Cat:Layout 1 Warranties The best protection in the business! Superwinch proudly stands behind its products with the industry’s best warranties. We have implemented an exclusive 3-year Warranty on our robust S3™ Solenoid. While most manufacturers use off-the-shelf solenoids designed for automotive use, the S3™ Sealed Submersible Solenoid was designed by Superwinch engineers to outperform other solenoids on the market.
52771_LARSON_Cat:Layout 1 12/16/08 12:34 PM Page 46 3 Ways to Get the Most from Your Winch. 1. Physics of the Pulling Power Zone TM How the Laws of Physics govern winch performance. We know that using a long-handled wrench makes a job easier. You pull further away from the bolt _ a longer turning radius. Difficult WHAT IF THE BOLT WAS DOING THE PULLING? Easy Then the opposite is true. It's easier for the bolt to turn the same weight when it is closer to the bolt _ a shorter turning radius.
12/16/08 12:34 PM Page 47 HOW TO SELECT A WINCH 52771_LARSON_Cat:Layout 1 CHOOSING THE RIGHT WINCH FOR THE JOB.
52771_LARSON_Cat:Layout 1 12/16/08 12:34 PM Page 48 online Superwinch.com Superwinch, Inc. Winch Drive Putnam, Connecticut 06260, USA Customer Service: 1.800.323.2031 FAX: 1.860.963.0811 info@superwinch.com Superwinch.com Superwinch, Ltd. Unit D, Union Mine Road Pitts Cleave Ind Est Tavistock, Devon PL 19 OPW England Tel: 44 (0)1822 614101 sales@superwinch.net Superwinch.com © 2009 Superwinch Inc.
