User's Manual

ManualsBrandsSuperwinch ManualsRefrigeratorsSuperwinch 12 & 24 Volt DC Electric Winch 3010

OWNER’S MANUAL

INSTALLATION • OPERATION • MAINTENANCE

SAFETY PRECAUTIONS • REPAIR PARTS

C-SERIES

12 & 24 Volt DC Electric Winch

Models 03000, 03001, 03002,

03003, 03005, 03010

READ AND UNDERSTAND THIS MANUAL

BEFORE INSTALLATION AND OPERATION

OF YOUR SUPERWINCH PRODUCT.

89-12042 Rev E 9/16/02

Superwinch, Inc. Superwinch, Ltd.

Winch Drive Abbey Rise, Whitchurch Road

Putnam, CT 06260 Tavistock, Devon PL 19 9DR

U.S.A. England

Tel. (860) 928-7787 Tel. +44 (0) 1822 614101

Fax (860) 963-0811 Fax +44 (0) 1822 615204

Model 03000

Model 03001

Model 03003

Models

03002

03005

03010

Summary of content (9 pages)

PAGE 1
Model 03001 Model 03000 Model 03003 Models 03002 03005 03010 OWNER’S MANUAL INSTALLATION • OPERATION • MAINTENANCE SAFETY PRECAUTIONS • REPAIR PARTS C-SERIES 12 & 24 Volt DC Electric Winch Models 03000, 03001, 03002, 03003, 03005, 03010 READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF YOUR SUPERWINCH PRODUCT. Superwinch, Inc. Winch Drive Putnam, CT 06260 U.S.A. Tel. (860) 928-7787 Fax (860) 963-0811 89-12042 Rev E 9/16/02 Superwinch, Ltd.
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Working Load* . 1,000 lbs (454 kg) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 5 1 1 5 1 1 5 1 1 5 1 5 1 1 2 ea. 4 ea. 1 2 ea. 4 ea. 2 ea. 4 ea. 2 ea. 4 ea. 1 1 Safety Factor . . . . . . . . . . . . . . 5:1 Description Cable ties Owner’s Manual Remote control switch Without control switch Circuit breaker assembly Pulley block assembly Handsaver Internal solenoids External solenoids 12 Volt Motor 24 Volt Motor (*) Based on first layer performance.
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PERFORMANCE Load lbs. 0 1000 Speed ft/min m/min kg MODEL 03001 Current Draw* (amps) 12V 24V 0 19.5 5.9 30 15 454 14.7 4.5 80 40 6.0 (152) (*) Based on first layer performance. MODELS 03002, 03005, 03010 DIMENSIONS 13.6 (346) 1.25 (31.8) 6.0 (152) 5.9 (149) 3.69 (93.7) 15.1 (383) 7.1 (179) 1.24 (31.5) 3.69 (93.7 7.2 (183) 5.9 (150) MODEL 03003 3.1 (79) 7.1 (180) 6.0 (152) MODEL 03000 13.6 (346) 6.0 (152) 1.25 (31.8) 15.1 (383) 5.9 (149) 3.69 (93.7) 1.25 (31.8) 5.
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GENERAL SAFETY I N F O R M AT I O N 9. KEEP THE ELECTRIC CABLES FROM HEAT, OIL, AND SHARP EDGES. Periodically inspect for damage. Do not use for lifting, supporting, or transporting people, or over areas where people are present. Disconnect power before servicing. 10. DO NOT OPERATE THE WINCH WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS, ALC0HOL, OR MEDICATION. 1. READ AND SAVE ALL INSTRUCTIONS. 2. DO NOT OVERLOAD. See Performance information. Do not maintain power to the winch if the motor stalls.
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mounting plate must be electrically grounded to the battery. If it is not, the winch will not work. Preferably, the solenoids should be mounted vertically, with the solenoid end terminals pointing downwards. Electrical Connection Cut two lengths of wire, one red and one black, to reach from the winch to the solenoids. When routing all wires, be sure to keep them away from all hot or moving parts. Crimp a 1/4" ring terminal on the end of each wire at the winch end.
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POWER OUT POWER IN B A Figure 6 PENDANT OPERATION The switch trigger returns to the “OFF” position when released (See Figure 6, Ref. A). The slide button on the back of the switch determines the direction of the drum rotation for lowering or lifting a load (See Figure 6, Ref. B). The slide is fitted with an interlock so that the motor cannot be reversed if the trigger is depressed. To change direction, release the trigger, move the slide button, and depress the trigger again.
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wire rope. To prevent this problem, keep the wire rope tightly and evenly wound on the drum at all times. A good practice is to rewind the wire rope under tension after each use. One way to do this is to attach the hook to a small load and winch that load to rewind rope. 2. To maximize winch and wire rope life, use pulley block to double line heavier loads. LUBRICATION The winch is permanently lubricated. There may be grease leakage out of winch, especially during first few operations.
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REPLACEMENT PA R T S REPLACEMENT PA R T S L I S T Reference Number 31 28 26 20 21 22 23 24 25 26 27 28 29 30 31 29 10 11 25 12 30 13 27 37 11 14 15 34 16 17 33 2 37 18 Sa fe ty 65 37 & 32 38 34 36 33 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 26 20 8 1 2 23 22 3 4 5 21 6 24 7 9 29 32 14 33 34 36 37 38 NS NS NS NS NS NS NS NS (NS) Description Part Number Base 89-52021 Groove pin 89-23303-01 Cable guard 89-32268 Main bearing 89-22268 Drum 89-40152 M6
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REPLACEMENT PA R T S REPLACEMENT PA R T S L I S T Reference Number 37 46 36 47 59 48 60 63 49 50 51 52 38 50 54 51 57 53 53 54 55 46 58 61 54 56 62 46 57 58 59 60 61 62 63 36 56 67 64 46 55 65 Description Part Number Qty 12V Solenoid (03002, 03003, 03005) 24V Solenoid (03010) 6 GA x 5’ Leadwire Assembly (Pos) (03002, 03010) 6 GA x 20’ Leadwire Assembly (Pos) (03005) 6 GA x 5’ Leadwire Assembly (Neg) (03002, 03010) 6 GA x 10’ Leadwire Assembly (Neg) (03005) Ground Strap (03002, 03