ELECTRIC W INCHES HYDRAULIC W INCHES M OUNT SYSTEM S HUBS POW ER DRIVES W IRELESS SYSTEM S ACCESSORIES CATALOG 2009
ALegacy of Solutions There’s plenty new in your 2009 Superwinch Catalog… new models, new features, and new warranties. We’re in new markets, too, reaching every winch user from professional operators to weekend sports enthusiasts. What isn’t new is how Superwinch has been engineering pulling solutions since 1970. Today’s Superwinch is a global company providing winches from 1,000 to 30,000 pounds in capacity for diverse industries and applications.
Contents WINCH SERIES CAPACITY RANGE APPLICATION Extreme Performance EP and EPI 6000 - 9000 lbs NEW Synthetic Rope 9000 - 9500 lbs Super-Duty EP 12,500 - 16,500 lbs Husky Series 8500 - 10,000 lbs Large X Series 6000 - 9000 lbs LP8500 Entry Level 8500 lbs S Series Trailer Winches 3000 - 5500 lbs GP Series 2300 - 3000 lbs UT3000 / LT2000 2000 - 3000 lbs X Series 1000 - 3000 lbs Winch-in a-bag 2000 lbs ATV and UTV Series 2000 - 4000 lbs Crane Series 1000 lbs AC Series 1000 - 3000 lbs Hydraulics 8000 - 30,00
EXTREMEPERFORMANCEEPSERIES It took two years to develop and perfect our most popular, off-road winch, the EP. All EP’s models feature a Lifetime Warranty on mechanical parts and 3-year protection on the exclusive S3 Solenoid, the Industry’s Best Warranty. TM The bridge design of the EPi9.0 covers the electrical components and gives your 4x4 a sleek profile. The EP Series Advantage S3 Sealed Submersible Solenoid with a 3-year warranty, the industry's best! TM • Robust 4.
INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES EP9 .0 a n d E P i9 .0 9000 lb (4082 kg) 6000 lb (2722 kg) Standard Features • • • • • 12VDC / Freespooling / Roller Fairlead 4.
EXTREMESYNTHETICPERFORMANCESERIES The most Synthetic Rope Friendly winch on the market (brake not inside drum, heat does not degrade synthetic), EPi gets synthetic rope of its own and a little brother, who really likes to compete! We consulted off-road instructors, a marine industry rope consultant and tested, tested, tested, concluding that Dyneema® was the best synthetic rope material for off-roaders. It’s very strong, very lightweight and very easy to handle, especially in 3/8” diameter.
NEW SYNTHETIC OFF-ROAD WINCHES Rock9500 95lba(4309 ndEP i9 .O S kg) 9000 lb (4082 kg) Standard Features • • • • • • • 12VDC / Freespooling / Roller fairlead 4.
EXTREMEPERFORMANCELARGEEPSERIES WORKTRUCKSUPERDUTY PLANETARY GEARWINCHES Speed and power make our tough EP Series winches ideal for recovery and super duty applications. Available in two capacities, these steel three-stage planetary gear winches are packed with all the features essential for efficient and reliable operation under the heaviest loads. The EP Series Advantage Foot-forward design & low profile for easy installation. 9-position “clocking” for convenient freespool location.
INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES EP116,500 6.5albn(7484 dEPkg)12.5 12,500 lb (5670 kg) Standard Features • • • • • 12VDC / Freespooling / Roller fairlead 5.
HIGHPERFORMANCESERIES EXTREMEDUTY WORM GEARWINCHES Made in England and engineered for indestructibility, the Husky Series from Superwinch contains the industry’s most rugged worm-gear drive mechanism and 4.2 hp series wound motors. Case-hardened nickel spur gears and a steel-centered phosphor bronze worm wheel matched to a case-hardened ground and polished worm shaft make this the winch also preferred by landscapers and outdoor professionals whose vehicles get a workout.
INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES Hu10,000 sky1lb0(4536 andkg)8.5 SERIES 8500 lb (3856 kg) Standard Features • • • • • • • 12VDC / Freespooling / Roller Fairlead 4.
INDUSTRIAL, UTILITY AND OFF-ROAD WINCHES X 9 a n d X 6 C D 9000 lb (4082 kg) 6000 lb (2722 kg) Standard Features • 12VDC / Freespooling / Roller Fairlead • Heavy-Duty Series Wound Motor • Solenoid housing removable for mounting elsewhere (requires a wiring kit) • Clutch engages with a 1/4 turn OPTIONAL Recommended Accessories • • • • • • • Pulley Block Winch Cover Accessory Kit Front Wiring Kit Trailer Wiring Kit Clevis Hook with Latch Large Cradle 7750A 1566 2224 2007 2008 90-20435 2050 Specifications
L P 8 5 0 0 8500 lb (3856 kg) UTILITY AND OFF-ROAD WINCHES ENTRY LEVEL Great Winch for a Reasonable Price The LP8500 provides reliable, powerful performance for off-road and utility operation while introducing owners to the renowned advantages of the Superwinch brand. When you’re shopping value, Superwinch lets you have quality at a great price. Standard Features • • • • • • • • • • Powers Load In and Out 4.
HIGHPERFORMANCESSERIES INDUSTRIAL & SEVEREDUTY PLANETARY GEARWINCHES The S Series from Superwinch is the most popular performance trailer winch on the market, and with good reason. With race proven reliability, S Series winches have full metal gears, powerful motors, integrated sealed switching solenoid, and rugged 30' handheld remote. SERIES The S Series Advantage Full metal gears deliver power and performance. Preferred by the professionals for safe, dependable loading. Handheld switch on 30’ (49.
Rated Line Pull 5000 lb (2268 kg) Bottom Layer Motor 2.1 hp (1.57kW) Series Wound, 12V DC Wire Rope 1/4" (6.4mm) x 50' (15.2m) Mounting Bolt Pattern 2 Hole, 3.69" (93.7mm) on center Installed Weight 38.9 lb (17.6 kg) Winch & Rope Performance 12VDC (Bottom layer on drum) Standard Features • • • • • Specifications SpecificationsS5000 UTILITY AND TRAILER WINCHES S5000 5000 lb (2268 kg) S4000 4000 lb (1814 kg) S3000 3000 lb (1361 kg) 12VDC / Freespooling / Roller Fairlead 2.
UTILITY AND TRAILER WINCHES GP303000 00lban d G P 2 3 0 0 (1361 kg) 2300 lb (1043 kg) The Superwinch line of GP winches is loaded with big winch features. Power forward and reverse, mechanical and dynamic braking, freespooling drum, and a rugged 15 foot handheld remote are just the beginning! The built-in benefits continue with our pre-mounted sealed switching solenoid, roller fairlead, and up to 60 feet of wire rope.
UTILITY AND TRAILER WINCHES UT30 0 0 a n d L T 2 0 0 0 3000 lb (1361 kg) ENTRY LEVEL Great Winch for a Reasonable Price 2000 lb (907kg) Powerful, versatile, and easy to use, the UT3000 and LT2000 can be permanently mounted or used as a portable winch with optional quick-connect wiring and mounting kits. Full metal planetary gear train provides strong yet quiet operation.
UTILITY WINCHES ORIGINAL XSERIES X2 & X2F 3000 lb / 1361 kg SPECIFICATIONS Rated Line Pull (Single Line) Motor Gearing Gear Ratio Freespooling Clutch Braking Action Wire Rope Dimensions STANDARD FEATURES Power In and Power Out Freespooling (1208 & 1215) Battery Cables With Terminals Circuit Breakers On The Motor Switching Wire Rope Tensioner Hawse Fairlead & Handsaver Bar 1208, 1215 12VDCWith Removable Switch and Freespooling Dimensions RECOMMENDED ACCESSORIES Handheld Remote Switch Kit 15’ Pulley Blo
PORTABLE WINCH WINCH IN-A-BAG T TM M PN 1120149 Whether rescuing yourself or others from danger or pulling a load closer to your car, truck, ATV or snowmobile, this winch is handy and ready. All in a heavy-duty carrying bag with everything needed to keep you going.
HIGHPERFORMANCEATVandUTVSERIES PLANETARY GEARWINCHES Designed with the toughest terrains in mind, the Superwinch line of ATV and UTV winches features our full metal three-stage planetary gear train and new sealed switching system that gets users out of virtually anything they get into. Mounting options and capacities up to 4,000 pounds make this the line of winches for serious recreation and work duty.
ATV, UTV, SxS AND UTILITY WINCHES A T V a n d U T V 4000, 3000 and 2500 lb (1815, 1362 and 1134 kg) Standard Features • 12VDC/ Freespooling/Roller fairlead • 1.
ATV WINCHES L2000 T20lb0(907 0AT V kg) ENTRY LEVEL Great Winch for a Reasonable Price A buyer’s best choice for compact, quiet, all-purpose winching, the versatile LT2000 ATV winch from Superwinch is ideal for those needing a smaller, durable tool with brand-name reliability and function. The Superwinch Accessory and Switch Upgrade kit instantly converts the LT2000 Utility winch into an ATV-ready model.
Superwinch ATV Mount Kits include all mounting brackets, hardware and installation instructions ARTIC CAT Year 700 4x4 (ALL including V2, H1) 07-08 650 4x4 (ALL including V2, H1, TRV, TBX) 05-08 650 4x4 V2 04 500 4x4 (ALL Except 05 TRV) 05-08 500 4x4 TRV 2-UP 05 500 4x4 (ALL Including TBX/TRV) 02-04 500 4x4 (ALL) 99-01 454 4x4 BEAR CAT 96-98 400 4x4 (ALL Including TBX/TRV) 06-08 400 4x4 (ALL Including TBX/TRV) 02-05 400 4x4 98-01 375 4x4 AUTOMATIC 02 300 4x4 02-05 300 4x4 98-01 250 2x4 / 4x4 01 650 & 700 PR
CRANESERIESWINCHES COMMERCIAL PLANETARY WINCHES Earning the 5:1 Safety Factor rating, our C1000 is the right winch to safely lift and move materials. Rated to 1,000 pounds (454 kg), its steel spring tension plate, power forward and reverse, and full-load mechanical brake ensure secure, easy, and smooth operation. The Crane Series Advantage 5:1 Safety Factor ensures operator safety while lifting and moving loads. Differential Planetary gear design delivers power, and durability.
ATV, UTV, SxS AND UTILITY WINCHES Crane W in c h e s 1000 lb (454 kg) Standard Features • 12V DC / 24V DC / Roller Fairlead • Full metal, Differential Planetary Gear-train • Wire Rope Tensioning Plate • High efficiency 1.8 hp • Full Load Mechanical Brake • Twin Wire Rope Set Screws Recommended Accessories • Accessory Kit Specifications SpecificationsC1000 1554 Rated Line Pull • Pulley Block 2227A Motor 1.8 hp (1.
INDUSTRIAL AND UTILITY WINCHES AC1500 1500 lb (361 kg) AC2000 2000 lb (907 kg) AC3000 3000 lb (361 kg) For winching applications where AC power is the only option, look to Superwinch's AC products. Our AC1500 and 1000 winches have been designed to perform with power on standard household current, while the 2000 and 3000 models operate on 115-208-230 V AC 60hz single phase current.
INDUSTRIAL AND UTILITY WINCHES AC1001000 0albnd S A C 1 0 0 0 (454 kg) Standard Features AC1000 • • • • • Power In and Power Out 6’ (1.82m) Control Pendant Operates on Standard House Current Handsaver Wire Rope Tensioning Plate Standard Features SAC1000 • • • • • • • Power In and Power Out Wire Rope Tensioning Plate 6’ (1.
ACCESSORIES Accessories Bow Shackles Clevis Hook Portable Winch Mounts 2538 2302285 ATV Heavy-duty steel shackles 90-20435 Latched Clevis Hook for X6CD, X9, S6000 and S9000 winches 1559B 2" Class III Receiver Hitch Mount Recovery Straps GunneboTM Hook 2517 2518 1509 2531 2302284 90-24511 Latched Clevis Hook for new synthetic EPi9.0S and Rock 95 Heavy-duty steel large capacity 2" 2" 2" 3" 1" x 20' strap; 15,600 lb. x 30' strap; 15,600 lb. x 6' strap; 15,600 lb. x 8' strap; 23,500 lb.
ACCESSORIES Accessories Switches Quick Connects Small Accessory Kit 2302277 Convert direct switching to handlebar mount Roggle switch and sealed solenoid. Fits T, ATV, EX1, X1 and X2 winches 1551 1554 2233B 2236 Fits winches up to 4,000 lbs. Fits 6-10 AWGWire Fits winches 5,000 - 9,000 lbs. Fits 2-4 AWGWire Wiring Kits Rocker switch 1520 Trailer Wiring Kit - Fits EX1, X1, X2, X3, S3000, and S4000 winches Large Accessory Kit 2224 1519A Repair Switch with 3 ft.
INDUSTRIAL, UTILITY AND OFF-ROAD MOUNTING OPTION CRADLE MountingKits WINCH + CRADLE + RECEIVER = SYSTEM "SuperMount" The Portable Front & Rear Mounting Solution. Easy On, Easy Off Inst allat ion. SuperMount has installation and safety advantages others don’t. You’re off the road, not off your rocker. So the mounting system you select has to perform and be practical. That’s why your mounting system should be the portable SuperMount from Superwinch, your self recovery specialists.
FOOTNOTES • Uses all existing holes, no drilling required 2 Minor fascia trimming required 3 License plate relocation required to install hitch 4 Requires 2" x 2" section of fascia removed or removal of entire fascia to install hitch 5 Rubber air deflector must be removed to install hitch 6 Does not fit Limited Never use a winch to lift or move people. Never use a winch as an overhead hoist or to suspend a load.
WINCH MOUNTING SOLUTIONS WinchMounting Solutions JK Jeep Mount Plate PN 2302291 - Fits EPi9.0S, Rock 95, EP6.0, EP9.0, EPi6.0, EPi9.0, X6, X9, S6000 and S9000 winch models Designed to attach directly to TJ frame rails to ensure adequate support for winching activities. Made of 1/4" steel with black powdercoat finish to resist corrosion. Standard 4.5" X 10" winch bolt pattern. Includes mounting hardware. 2302291 TJ Jeep Mount Plate 2302290 PN 2302290 - Fits EPi9.0S, Rock 95, EP6.0, EP9.0, EPi6.0, EPi9.
WIRELESS REMOTE CONTROL SYSTEMS FreedomSwitch WirelessSystems Superwinch's Freedom SwitchTM Wireless Remote Control systems enable wireless winch operation from up to 150 feet away. Designed to work with any 12 volt solenoid-switched Superwinch winch model or Power Drive, these systems are designed for quick installation and easy wireless operation. Choose from four separate systems, each complete with instructions. All are FCC and IC approved.
SUPERWINCH PREMIUM HUBS PREMIUMHUBS Fits most popular domestic and import vehicles Chevrolet/ GMC/ Geo Make/ Model Year Spline/ Bolt Count Hub # Blazer/ Jimmy/ Surburban 69-91 19 - Internal 400518 1/ 2 Ton Pickup 69-87 19 - Internal 400518 3/ 4 Ton Pickup 60-76 19-6 400517 3/ 4 Ton Pickup 77-87 19 - Internal 400518 1 Ton Pickup 76-91 30 - Internal 400439 Geo Tracker All 26 - 6 400538 *All 1988 Chevrolet pickups are equipped with an automatic system which cannot be converted.
SUPERWINCH PREMIUM HUBS Superwinch Premium Hub Advantage Easy and quick engagement-disengagement All-ways positive engagement Robust coil springs for reliability All metal construction Sealed to keep contaminants out Fit most popular domestic and import vehicles Land-Rover Make/ Model Year Series I, IIA, III All W.B. Series I, IIA, III All W.B. Spline/ Bolt Count Hub # Ser.
HYDRAULICSERIESWINCHES SEVEREDUTY HYDRAULICWINCHES For tough winching applications, no product performs better than Superwinch hydraulic winches. Remember the same technical expertise invested in these commercial and military products goes into all Superwinch products. Choose Superwinch and you've hooked up with the industry leader. The Hydraulic Series Advantage The Superwinch line of hydraulic winches provides you with a continuous duty solution to your winching requirements.
HYDRAULIC WINCHES H 8 P /H 1 0 P 8000 lb (3630 kg) 10,000 lb (4540 kg) Features The Superwinch H8 and 10P - heavy duty, 8,000 to10,000 lbs. capacity planetary drive hydraulic winch, engineered to ensure total reliability during recovery/ winching operations. Designed to fill Vehicle Recovery Operators' need for a dependable unit for flat-bed application. Winch Proven robust construction. Engineered to meet J706 Standards. Gearbox High efficiency 2 stage planetary drive giving optimum reliability.
HYDRAULIC WINCHES H111,000 1P/Hlb13 P /H 1 5 P (5000 kg) 13,000 lb (6000 kg) 15,000 lb (6800 kg) Features Winch Gearbox Brake M otor Free Spooling Drum The Superwinch H11/ 12/ 13/ 14/ 15P - heavy duty, high quality 11,000 to 15,000 lbs. capacity planetary drive hydraulic winch, engineered to ensure total reliability during recovery/ winching operations. Designed to fill professional Vehicle Recovery Operators' need for a dependable, heavy duty unit for a wide range of applications. Robust construction.
HYDRAULIC WINCHES H220,000 0P/Hlb25 P /H 3 0 P (9080 kg) 25,000 lb (11340 kg) 30,000 lb (13610 kg) Features Winch Gearbox Brake M otor Free Spooling Drum Load Control Valve The Superwinch H20P/ 25P/ 30P - heavy duty, high quality 20,000 to 30,000 lbs. capacity planetary drive hydraulic winch, engineered to ensure total reliability during recovery/ winching operations. Designed to fill the professional Vehicle Recovery Operators need for a dependable, heavy duty unit for a wide range of applications.
HYDRAULIC WINCHES H 9 W 9000 lb (4082 kg) The Superwinch H9W - heavy duty, high quality 9,000 lbs. capacity worm drive hydraulic winch, engineered to ensure total reliability during recovery/ winching operations. Designed to perform in a wide range of applications. Features Winch Gearbox Compact size and robust construction. Heavy duty, steel centered aluminum bronze wormwheel and casehardened precision ground worm for optimum reliability.
HYDRAULIC WINCHES H1010,000 W/H1 2 W /H 1 4 W lb (4535 kg) 12,000 lb (5443 kg) 14,000 lb (6350 kg) The Superwinch H10/ 12/ 14W - heavy duty, high quality 10,000 -14,000 lbs. capacity worm and wormwheel drive hydraulic winch, engineered to ensure total reliability during recovery/ winching operations. Designed to fill the professional Vehicle Recovery Operators' need for a dependable, heavy duty unit, for a wide range of applications. Features Winch Gearbox Robust construction.
POWERDRIVES SEVEREDUTY WORM GEARDRIVES Superwinch Power Drives supply reliable power anywhere automation can provide a safer, more efficient method of executing tasks. Safely automating the movement of many types of home, commercial, and industrial equipment, our Power Drives are lightweight and self-contained. Ready to plug in, all Superwinch units carry both a cross pin hole and keyway for mating with rotary or linear application. From backyards to barns, stadiums to shipyards, Superwinch power is there.
POWER DRIVES Power Drive Features Oversized ball bearings Substantial wormshaft for longer life Optional 1/2” hex manual override • • Power Drives are available with a manual override option. This option allows the unit to be driven by an alternate means if power is not available to drive the motor.
MASTER WINCH APPLICATION GUIDE Master WinchApplicationGuide Husky 10 2404 8548 2404A 2405 8549 12VDC 12VDC (EU spec.) 12VDC w/ Roller Fairlead 24VDC 24VDC (EU spec.) GP3000 1330200 1330222 12VDC w/Roller Fairlead 12VDC (EU Spec.) w/Roller Fairlead GP2300 1323200 12VDC w/Roller Fairlead Husky 8 2401 2401A 8512 12VDC 12VDC w/ Roller Fairlead 12VDC (EU spec.) w/ Roller Fairlead UTV4000 1140200 12VDC w/ Roller Fairlead ATV3000 1130210 EP16.
WARRANTY INFORMATION Warranties The best protection in the business! Superwinch proudly stands behind its products with the industry’s best warranties. We have implemented an exclusive 3-year Warranty on our robust S3™ Solenoid. While most manufacturers use off-the-shelf solenoids designed for automotive use, the S3™ Sealed Submersible Solenoid was designed by Superwinch engineers to outperform other solenoids on the market.
3WaystoGet theMost fromYour Winch. 1. Physics of the Pulling Power Zone TM How the Laws of Physics govern winch performance. We know that using a long-handled wrench makes a job easier. You pull further away from the bolt _ a longer turning radius. Difficult WHAT IF THE BOLT WAS DOING THE PULLING? Easy Then the opposite is true. It's easier for the bolt to turn the same weight when it is closer to the bolt _ a shorter turning radius. Just like the drum on a winch.
Technical Service 866-781-0061 HOW TO SELECT A WINCH CHOOSINGTHERIGHTWINCHFORTHEJOB.
online Superwinch.com Superwinch, Inc. Winch Drive Putnam, Connecticut 06260, USA Customer Service: 1.800.323.2031 FAX: 1.860.963.0811 info@superwinch.com Superwinch.com Superwinch, Ltd. Unit D, Union Mine Road Pitts Cleave Ind Est Tavistock, Devon PL 19 OPW England Tel: 44 (0)1822 614101 sales@superwinch.net Superwinch.com © 2009 Superwinch Inc. SUPERWINCH® , SUPERWINCH® (design) and S SUPERWINCH® (design) are registered trademarks of Superwinch, Inc.