DC POWER DRIVES OWNER’S MANUAL INSTALLATION • OPERATION • MAINTENANCE SAFETY PRECAUTIONS • REPLACEMENT PARTS READ AND UNDERSTAND THIS MANUAL BEFORE INSTALLATION AND OPERATION OF YOUR SUPERWINCH PRODUCT. Superwinch, LLC. 359 Lake Road Dayville, CT 06241 USA tel: 1.800.323.2031 fax: 1.860.963.0811 sales@superwinch.com www.superwinch.com 61-12880 Rev A 11/08/13 Superwinch, LTD. Union Mine Road Pitts Cleave Tavistock, Devon UK PL19 ONS tel: +44 (0) 1822 614101 fax: +44 (0) 1822 615204 sales@superwinch.
INTRODUCTION Thank you for purchasing a Superwinch product. It has been designed and manufactured to provide years of trouble-free operation. Please read and understand this Owner's Manual before using your Power Drive. If used unsafely or improperly, there is a possibility that property damage or personal injury can result. Your safety ultimately depends on your caution when using the product. Correct installation is a requirement for correct operation.
S P E C I F I C AT I O N S Gearbox Type Gear Reduction Braking Mounting Right Angle Worm and Wheel Inherent-See Warning in Safety Section Three point bulkhead, requiring three 5/16-18 UNC Grade 5 or better bolts 3/4 OD with 5/16 through hole and 3/16 keyway Output Shaft(s) Table 1: Specifications Power Drive #'s 719527, 719520 719627 719537 Weight (Lbs.) 10.5 11.5 10.5 11.5 10.5 11.5 10.5 12.3 12.
RPM 90 87 90 66 60 60 60 96 64 Current (A) 25 26 15 21 17 14 15 30 27 RPM 73 73 78 57 57 54 54 78 57 Current (A) 36 29 17 21 24 17 16 30 28 No Load CW @ Output Shaft CCW @ Output Shaft Rated Torque (in-lb) 750 1040 750 790 1125 790 1125 1200 1200 Rated Torque CW @ Output Shaft CCW @ Output Shaft With 10' Total of 8 AWG 12V Across Motor - 12V Models With 10' Total of 8 AWG 12V Across Motor - 12V Models (6 AWG for XXX72X) 24V Across Motor - 24V Models (6 AWG for XXX72X) 24V Across Motor - 24V Models
G E N E R A L S A F E T Y I N F O R M AT I O N 1. NEVER CONNECT YOUR POWER DRIVE TO ANY POWER SOURCE OTHER THAN THAT SPECIFIED ON THE MOTOR. THIS CAN CAUSE DAMAGE TO THE MOTOR AND POSSIBLY FATAL ELECTRICAL SHOCK. 2. ALWAYS DISCONNECT THE UNIT FROM ITS POWER SUPPLY PRIOR TO PERFORMING ANY MAINTENANCE OR REPAIR. 3. NO POWER DRIVE IS TO BE USED IN A CORROSIVE OR EXPOLSIVE ENVIRONMENT. 4. NEVER OBSCURE THE WARNING LABELS ON YOUR UNIT. 5.
I N SPTEARLFLOARTM I OANN C( C E O N T. ) Figure 3: Mount Hole Locations (Inches) 1.03 2.50 1.03 3 HOLES 3/8 1.03 1 HOLE 7/8 COUPLING Your Power Drive has an output shaft for coupling to a load. Figure 2 on page 3 shows the specifications on the shaft configuration. Care should be taken to ensure that any tube that is rigidly attached to the gearbox is as straight as possible to remove the possibility of an oscillating load.
E L E C T R I C A L C O N N E C T I O N – D C U N I T S, (.CONT.) This section applies to the electrical connections of the DC Power Drives only. CONNECTIONS Electrical connection is made via the two 1/4-20 UNC studs on the end of the motor (see Figure 2 on page 3). Hold the inner nut with a wrench when tightening the outer nut. Torgue the outer nut to 21-26 lb. in. Step (1) Disconnect the battery "negative" terminal connection. Step (2) Check motor terminals against Figure 2 for identification.
⁄ 1 8 Figure 6: Power Drive Assembly 2 9 10 8 P O W E R D R I V E A S S E M B LY
R E P L A C E M E N T PA R T S 12V Motor (Power Drive #'s 719527 716527 ) 12V Motor (Power Drive #'s 719627 716627 ) 24V Motor (Power Drive #'s 719537 716537) 24V Motor (Power Drive #’s 719637 719630, 719632) 90-33319 8 1 Splash Cover (Power Drive # 719630) 60-33302-01 90-33295 8 1 61-17315 9 10 2 3 Splash Cover with Screws (Power Drive #'s 716527, 716627, 716727, 719527, 719621, 719627, 719631, 719637, 719727) Self-tapping Cover Screw 5/16 UNC Grade 5 or Better Mounting Bolts and Washers 1 1
