OWNER’S MANUAL H12P-PRO / H14P-PRO EN 14492-1 HYDRAULICALLY POWERED WINCHES www.superwinch.com Winch shown for illustration purposes only Superwinch LTD. Superwinch LLC. Union Mine Road, Pitts Cleave Tavistock, Devon. PL19 0PW Winch Drive, Putnam Connecticut 06260 U.S.A. Tel: +44 (0) 1822 614101 Fax: +44 (0) 1822 615204 Tel: 01 800 323 2031 Fax: 01 860 963 0811 E-mail: sales@superwinch.net E-mail: info@superwinch.
Owner’s Manual 5320-PRO, 5321-PRO, 5322-PRO, 5323-PRO, 5330-PRO, 5331-PRO, 5332-PRO, 5333-PRO, H12P Manual Freespool Standard Drum H12P Manual Freespool Long Drum H12P Pneumatic Freespool Standard Drum H12P Pneumatic Freespool Long Drum H14P Manual Freespool Standard Drum H14P Manual Freespool Long Drum H14P Pneumatic Freespool Standard Drum H14P Pneumatic Freespool Long Drum i These instructions cover kits from 01/01/2010 01 INTRODUCTION 02 GENERAL SPECIFICATION DATA 03 INSTALLATION HYDRAULIC SYSTEM
INTRODUCTION Thank you for purchasing a Superwinch Pro. It has been designed and manufactured to meet BS EN 14492-1, Power Driven Winches Standard, and provide years of trouble-free operation. Please read and understand this Owner’s handbook before using your winch. Your winch is a very powerful machine. If used unsafely or improperly, there is a possibility that property damage or personal injury can result.
02 SPECIFICATION DATA Gear Reduction: High efficiency planetary for optimum reliability. Drum: Fabricated steel mounted on maintenance free plain bearings. Braking: Full Load Holding. Mounting: Designed to most industry standard dimensions, this winch can be side, foot or angle mounted, flat bed or low mount. Pneu. Freespool Supply Pressure: 5.5 bar. Load Limiter: Hydraulic system relief valve on vehicle (installers responsibility).
WINCH INSTALLATION HYDRAULIC SYSTEM System Type: Open system with filtered return line Relief Valve: IMPORTANT - Set at winch operating pressure Pump: With a maximum oil supply of 60 l/min at top motor rpm. The pump must be capable of delivering a pressure of 170 bar. Reservoir: Must be fitted with an oil filter device comprising strainer and air filter and a dip stick. The capacity of the tank should be at least 60 litres (16 U.S. gal).
03 WINCH INSTALLATION PNEUMATIC FREESPOOL OPERATION MANUAL FREESPOOL OPERATION: 1. Dis-engage the drum by operating the pneumatic control valve. 1. To dis-engage the freespool, grasp the freespool handle and squeeze the trigger, lift the handle, release the trigger, the trigger will lock in the dis-engaged position. 2. Pull out the cable by hand, but leave at least 5 wraps on the drum. 3. Attach the load. 4. Engage the drum by moving the control valve lever to the appropriate position.
MAINTENANCE & USE 04 RUNNING IN, MAINTENANCE & SERVICING TIPS FOR EXTENDING THE LIFE OF YOUR WINCH For optimum performance all hydraulic motors need running in. Run for approximately 1 hour at 30% of maximum oil pressure. 1. Note: Installing the wire rope is not included in the running-in period. Check tightness of all mounting bolts after running-in period. LUBRICATION 2. Keep a tightly wound rope drum. Do not allow the windings on the drum to become loosely wound.
05 SPARES & ACCESSORIES H12P / H14P SERIES WINCHES, MOTOR / DRUM ASSEMBLIES Item 28 29 29 29 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 N/S N/S N/S N/S N/S Description Socket Set Screw, M8 X 10 Rope Drum, H12P Short, 101.6 X 255mm. Rope Drum, H12P, Long, 101.6 X 290mm. Rope Drum, H14P, Short, 114.3 X 255mm. Rope Drum, H14P, Long, 114.3 X 290mm. Drive Shaft, Short Drum, 255mm. Drive Shaft, Long Drum, 290mm. Brake Pad. Brake Spring. V-Ring Seal. Drum Bearing. Key. Motor Housing Support.
SPARES & ACCESSORIES 05 H12P / H14P SERIES WINCHES, GENERAL ASSEMBLY WITH MANUAL FREESPOOL Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Description Bolt, M8 X 150 Spring Washer, M8 Gearbox Cover Thrust Pad 1st Stage Ring Gear 1st Stage Sun Gear Driveshaft Coupling Coupling Spacer 1st Stage Carrier Assembly Final Stage Sun Gear Ring Gear Spacer 2nd Stage Carrier Assembly Thrust Washer Thrust Washer Part Number 4-33-0815022 4-51-0823 53-25054 53-52224 88-32288-01 53-54036 53-70032 53-52270 53-90563 53-54058 53-
05 OPTIONAL ACCESSORIES Optional accessories, designed by Superwinch exclusively for the H12P and H14P: Roller Fairlead Part No. 5610 Short Drum 255 mm Drum Length Roller Fairlead Part No. 5620 Long Drum 290 mm Drum Length Rope Drum Guard Part No. 53-30174, Standard Drum Part No. 53-30175, Long Drum Pulley Block 13600kg Part No. 7755 Bow Shackle Part No. 0509 Winch accessory kit includes Part No.
SUPERWINCH LIMITED WARRANTY VALID WORLD WIDE 06 Limited Warranty. Superwinch (“seller”) warrants the original buyer (“you”) all parts and components except wire rope to be free from defects in materials and workmanship for a period of (one) 1 year from the provable date of purchase. Any Superwinch product which is defective will be repaired or replaced without charge to you, upon compliance with these procedures.
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