AMANA® FOUR BURNER GAS GRILL w/ REAR BURNER Assembly/Installation Instructions and Use & Care Guide AM33LP-P DPCI 009 07 0293 FOR OUTDOOR USE ONLY For questions about features, operation/performance, parts, accessories or service, call: 1-800-229-5647 or visit our website at www.sureheat.com IMPORTANT: Save for local inspector's use. Installer: Leave installation instructions with the homeowner. Homeowner: Keep installation instructions for future reference.
TABLE OF CONTENTS OUTDOOR GRILL SAFETY............................................................................................................3-4 UNPACKING INSTRUCTIONS..........................................................................................................5 ASSEMBLY REQUIREMENTS.......................................................................................................5-6 Parts Supplied..........................................................................................
OUTDOOR GRILL SAFETY Your safety and the safety of others are very important. We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.
IMPORTANT: This grill is manufactured for outdoor use only. For grills that are to be used at elevations above 2000 ft (609.6 m) orifice conversion is required. See “Gas Supply Requirements” section. It is the responsibility of the installer to comply with the minimum installation clearances specified on the model/serial rating plate. The model/serial rating plate for freestanding models can be found on inside of the right cart door.
UNPACKING INSTRUCTIONS 6. Using a utility knife, vertically cut at the side corners of the carton, lay the box sides flat. 1. Using a utility knife, cut the tape to open top flaps of carton. 7. Remove foam packaging and plastic wrap from top of grill. 2. Remove Assembly/Installation Instructions and Use and Care Guide. 8. Remov ethe two hood locking bolts, then open hood and remove parts carton and interior packaging. 3.
ASSEMBLY REQUIREMENTS Assembly Hardware Supplied ■ 40 - self-tapping screws ■ 4 - sunken head self-tapping screws ■ 1 - Side burner knob with bezel ■ 1 - “AA” battery NOTE: Other hardware required is attached to the grill where needed.
ASSEMBLED GRILL VIEW D C B E F G H A J I K L A. Control knob: main burners B. Control knob: back IR burner C. Side shelf D. Grilling/cooking surface E. Bread warming rack F. Roll top grill hood I. Electronic igniter: main burners, back IR burner and side burner J. Control knob: side burner K. Drawers L. Cart door G. Hood handle H.
ASSEMBLY INSTRUCTIONS Step 1: Assemble Wheel Channels A B C A. Cart base B. Wheel channel left C. Wheel channel right 1. Remove the four (4) caster assembly nuts and two (2) bolts from the wheel channel assemblies. Note: The nuts and bolts are hand tightened to the wheel channels. 2. Set the cart base on the floor and then lay the wheel channel left on the left side and the wheel channel right on the right side of the cart base. (The large hole in the cart base should be on the right side.) 3.
ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart E C B D A A. Cart base B. Cart side left C. Drawer rail brackets D. Wheel channel assembly bolt E. Wheel channel assembly nut 1. Place the cart side left onto the two (2) outer caster assembly bolts, make sure the large flange is toward the front of the cart base. 2. Secure the cart side left in place by tightening the caster assembly nuts onto the caster assembly bolts. 3.
ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart (Cont.) C A. Cart side right B. Cart back C. Wheel channel assembly bolt D. Self-tapping screws A B D 4. Repeat step 1-2 to install the cart side right in position. 5. Place the cart back onto the grill cart base. Place two wheel channel assembly bolts through the holes on the bracket and cart base, then tighten the bolts to the thread hole on the wheel channel. Make sure that the cart back flanges wrap and cover the cart sides.
ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart (Cont.) A B A. Cart middle B. Self-tapping screws 6. Place the cart middle shelf onto the cart base. 7. Use three (3) self-tapping screws to secure the cart middle on the cart base. 8. Use three (3) self-tapping screws to secure the cart middle to the cart back. The screws should go from outside to the inside. Note: Install the self-tapping screws from outside of cart so that the point of screw is in the inside of the cart.
ASSEMBLY INSTRUCTIONS Step 2: Assemble Grill Cart (Cont.) A B A. Middle bracket B. Self-tapping screws B 9. Use two (2) self-tapping screws to secure the middle bracket onto the cart side left. Note: Install the self-tapping screws from outside of cart so that the point of screw is in the inside of the cart. 10. Use two (2) self-tapping screws to secure the middle bracket onto the cart side middle.
ASSEMBLY INSTRUCTIONS Step 3: Assemble Grill Head A B B C A. Grill head assembly B. Grill head mounting bolts C. Self-tapping screws 1. Take the side burner package out from inside the grill head. 2. Tilt the grill head on its back and loosen the four (4) grill mounting bolts so that there is approximately 1/4” between the bolt head and grill bottom. Note: The bolts are already attached to the grill head bottom. 3. Unpack the side burner valve and regulator assembly from the bottom of the grill.
ASSEMBLY INSTRUCTIONS Step 4: Assemble Drawers C A D B E A. Handle B. Drawer front face C. Phillips head screws D. Drawer tray E. Self-tapping screws 1. With a Phillips head screwdriver, remove the two phillips pan head screws from the handle, then attach the handle to the drawer front face by these screws. 2. Carefully insert the drawer tray bottom into the gap at the bottom of the drawer front face. 3. Use four (4) self-tapping screws to secure the drawer tray onto the drawer front face. 4.
ASSEMBLY INSTRUCTIONS Step 4: Assemble Drawers (Cont.) A B A. Drawer assembly B. Slide attached to the drawer C. Slide rail assembly on the cart C 5. Align the slides (attached to the drawer) with the front ends of the slide rail assemblies (attached to the cart). Note: Make sure the inner slides on the slide rail assemblies are at the front position. It will help you to install the drawer smoothly. 6. Push the lower drawer into the cabinet.
ASSEMBLY INSTRUCTIONS Step 4: Assemble Drawers (Cont.) A B A. Drawer assembly B. Slide attached to the drawer C. Slide rail assembly on the cart C 7. Take the other drawer, align the slides (attached to the drawer) with the front ends of the slide rail assemblies (attached to the cart). Note: Make sure the inner slides on the slide rail assemblies are at the front position. 8. Push the top drawer into the cabinet.
ASSEMBLY INSTRUCTIONS Step 5: Assemble Cart Door D A B C A. Cart door handle B. Cart door right C. Bottom door pivot D. Top door pivot pin 1. Remove the two phillips pan head screw on the cart door handle and use these two screws to install the handle on to the cart door right. 2. Place cart door right on an angle over the right door pivot. 3. Tilt the top of the door toward the grill, while depressing the top door pivot pin above the door edge. 4.
ASSEMBLY INSTRUCTIONS Step 6: Assemble Side Shelf Left B A B C A. Side shelf left assembly B. 5/16 - 24 hex head screws C. Self-Tapping Screw C 1. Loosen the Four (4) 5/16-24 hex head screws located on the left grill side. 2. Attach the left side shelf by inserting the four (4) screws on the side of the grill head into the four (4) keyhole slots on the left side shelf. Note: Be careful NOT to break the granite insert. 3. Then tighten all four (4) screws to secure the left side shelf. 4.
ASSEMBLY INSTRUCTIONS Step 7: Assemble Side Burner Cover & Igniter Module A B C D E E D G I H A. Side burner door B. Side burner door handle C. Phillips pan head screw D. Hinges E. Phillips sunken head screws F F. 6 poles igniter module G. Plastic nut H. AA battery I. Push button cap 1. Remove the brass burner cap attached with tape along with side burner grate and set aside. 2.
ASSEMBLY INSTRUCTIONS Step 8: Assemble Side Burner Shelf Right B A C A. Side burner shelf right assembly B. 5/16-24 hex head screws C. Self-tapping screw C 1. Loosen the four (4) 5/16-24 hex head screws. 2. Attach the side burner shelf by inserting the four (4) screws on the side of the grill head into the four (4) keyhole slots on the side burner shelf. 3. Tighten all four (4) screws to secure the side burner shelf. 4.
ASSEMBLY INSTRUCTIONS Step 9: Assemble the Side Valve G F H E A. Side burner valve assembly B. Large bezel C. Phillips pan head screw D. Control knob 1. Using a Phillips screwdriver, remove the 2 screws from the side burner valve assembly. 2. Push the valve stem out through the opening in the front of the side burner shelf, lining up the threaded holes in the side burner valve assembly with the openings on the side burner shelf. 3.
ASSEMBLY INSTRUCTIONS Step 10: Assemble the Side Burner Casting B A B A A. Side burner casting B. Side burner valve orifice 1. Remove the two phillips pan head screws from the side burner casting. 2. Angle the side burner casting and insert it into the center hole on the side burner tray. 3. Slide the side burner casting back in position to get the side burner valve orifice go into the side burner casting.
ASSEMBLY INSTRUCTIONS Step 10: Assemble the Side Burner Casting (Cont.) C B A A. Phillips pan head screw B. Small bracket C. Self tapping screws 1. Use the two (2) screws removed in step 1 on page 22 to secure the head of side burner casting on the rear bracket. 2. Use the two (2) self-tapping screws to attach the small bracket to the front bracket under the side burner tray.
ASSEMBLY INSTRUCTIONS Step 11: Assemble Igniter Module B A C D A. Igniter module B. Side burner igniter wire C. Main burner igniter wires D. Back IR burner igniter wire 1. Connect loose igniter wires from the grill to the open terminals of the igniter. Note: The igniter is designed in such a way that it does not matter which terminal tab is used when connecting igniter wires.
ASSEMBLY INSTRUCTIONS Step 12: Assemble the Side Burner Accessories C B A A. Brass burner cap B. Side burner grate C. Side burner griddle 1. Center the brass burner cap on top of the side burner head. 2. Place the side burner grate onto the side burner tray. Position the 3 longer legs of the grate into the holes around the side burner. 3. Place the side burner griddle on the side burner tray. Make sure the four legs of the griddle rest into the holes on the front and rear brackets.
ASSEMBLY INSTRUCTIONS Step 13: Assemble the Drip Pan A B A. Drip pan B. Drip pan guides 1. Pull out the top drawer. 2. Open the right cart door. 3. Slide the drip pan onto the drip pan guides underneath the grill head assembly.
ASSEMBLY INSTRUCTIONS Step 14: Complete the grill assembly C D B A A. Flavor grids B. Main cooking grates C. Bread warming rack D. Back Ir burner wind sheild 1. Insert the flavor grids into the cutouts with triangle ridges facing up. 2. Install main cooking grates on the ledges provided on the grill to create the cooking surface. 3. Use two self-tapping screws to install the back IR burner wind shield in position as shown. 4.
INSTALLATION REQUIREMENTS Location Requirements 24” 24” Select a location that provides minimum exposure to wind and traffic paths. The location should be away from strong draft areas. Do not obstruct flow of combustion and ventilation air. Clearance to combustible construction: ■ A minimum of 24” (61 cm) from grill hood sides and grill back must be maintained from any combustible construction.
INSTALLATION REQUIREMENTS Product Dimensions 32” (81.3cm) 13.125” (33.4cm) 53.625” (136.3cm) 45” (114.4cm) 33.875” (86.1cm) Gas Supply Requirements 21” (53.3cm) 20.2” (51.3cm) A. Model/serial number plate A Observe all governing codes and ordinances. IMPORTANT: This installation must conform with all local codes and ordinances. In the absence of local codes, installation must conform with American National Standards Institute, National Fuel Gas Code ANSI Z223.1 latest edition or CAN/CGA B149.
INSTALLATION REQUIREMENTS Gas Supply Line Pressure Testing Testing above ½ psi (3.5 kPa) or 14" (35.5 cm) WCP (gauge): The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures greater than ½ psig (3.5 kPa). Testing below ½ psi (3.5 kPa) or 14" (35.
INSTALLATION INSTRUCTIONS Check the burners The burners are tested and factory-set for most efficient operation. However, variations in gas supply and other conditions may make minor adjustments to air shutter or low flame setting necessary. It is recommended that a qualified person make burner adjustments. Checking the grill burner flames requires removing the grate and flavor grids.
OUTDOOR GRILL USE Control Panel OFF OFF L C A. Back IR burner control knob B. Left burner control knob C. Middle Left burner control knob Using Your Outdoor Grill M L D H M D. Middle right burner control knob E. Right burner control knob F. Igniter button H M L E F G. Side burner control knob Inspect the LP Gas Fuel Cylinder Supply Hose Inspect the gas pressure regulator/hose assembly before each use. 1.
OUTDOOR GRILL USE Using Your Outdoor Grill (cont.) Manually Lighting Grill 1. Do not lean over the grill. 2. Remove the manual lighting extension and attach a match to the split ring. 3. Strike the match to light it. 4. Guide the lit match between the grill grate and one of the slots in the flavor grid. 5. Push in and turn the main burner knob to HIGH. The burner will light immediately. When burner is lit, turn knob to desired setting. 6. Remove match and replace manual lighting extension.
OUTDOOR GRILL USE Using Your Outdoor Grill (cont.) Using Your Rotisserie Burner The grill rotisserie burner is designed to cook items from the back using infrared heat. The rotisserie burner is an infrared type which provides intense searing radiant heat. Preferred by chefs over other cooking methods, this intense heat sears in the natural juices and nutrients found in quality cuts of meats.
OUTDOOR GRILL USE Using Your Back IR Burner (cont.) PROTECTION OF INFRARED BURNERS The burners of your grill are designed to provide a long life of satisfactory performance. However, there are steps you must take to prevent cracking of the burner's ceramic surfaces, which will cause the burners to malfunction. The following are the most common causes of cracks and the steps you must take to avoid them. Damage caused by failure to follow these steps is not covered by your grill warranty.
TIPS FOR OUTDOOR GRILLING Before Grilling ■ Thaw food items before grilling. ■ Lightly oil the grill grates or the food when cooking low-fat cuts of meat, fish or poultry, such as lean hamburger patties, shrimp or skinless chicken breasts. ■ Using too much oil can cause gray ash to deposit on food. ■ Trim excess fat from meats prior to cooking to reduce flare-ups. ■ Make vertical cuts at 2" (5 cm) intervals around the fat edge of meat to avoid curling.
OUTDOOR GRILL CARE Replacing the Igniter Battery If igniters stop sparking, the battery should be replaced. 1. Unscrew igniter button cap counter clockwise to remove. 2. Remove battery from the battery compartment. 3. Replace with a new alkaline “AA” size battery. Install battery with negative end in first. 4. Screw igniter push button cap clockwise into place. General Cleaning IMPORTANT: Before cleaning, make sure all controls are off and the grill is cool.
OUTDOOR GRILL CARE (Cont.) General Cleaning (Cont.) WARMING SHELF Cleaning Method: ■ Liquid detergent or an all-purpose cleaner. ■ Rinse with clean water and dry with soft, lint-free cloth. ■ For tough spots or baked-on grease, use a commercial degreaser designed for stainless steel. EXTERIOR IMPORTANT: Make sure gas supply is off and all control knobs are in the OFF position. Make sure the side burner is cool.
OUTDOOR GRILL CARE (Cont.) General Cleaning (Cont.) DRIP PAN AND SHELF IMPORTANT: The drip pan should only be removed when grill is completely cool. The drip pan collects grease that runs out through the grill. Clean often to avoid grease buildup. The drip pan shelf collects grease and food particles that fall through the grill. Cleaning Method: ■ Remove drip pan. Wipe excess grease with paper towels. ■ Clean with mild detergent and warm water. Rinse and dry thoroughly.
Grill will not light TROUBLE SHOOTING ■ Is the 20 lb LP gas fuel cylinder valve turned off? Turn the 20 lb LP gas fuel cylinder on. ■ Is the grill properly connected to the gas supply? Contact a trained repair specialist or see Installation Instructions. ■ Is there gas in the 20 lb LP gas fuel cylinder? Check the gas level. ■ Is the igniter working? Check that the igniter battery is properly installed or check to see if the battery needs to be replaced. See the “Replacing the Igniter Battery” section.
REPLACEMENT PARTS Hood Assembly Front Face Overlay 1 set 1 set FCTG3308001 FCTG3308006 Hood Handle Amana Logo 1 pcs 1 pcs FCTG3308002 FCTG2608008 Temp Guage Front Face Heat Shield 1 pcs 1 pcs FCCS0007030 FCTG3308007 Hood Support Assy. Manifold & Valve Assy. 1 set 1 pcs FCTG3308003 FCTG3308008 Bread Warmer Rack Main Cooking Grates (3 pcs) 1 pcs 1 set FCTG3308004 FCTG3308009 Regulator & Hose Assy. Flavor Grid (4 pcs) 1 pcs 1 set FCTG2608005 FCTG2908026 Front Face Assy.
REPLACEMENT PARTS Side Burner Griddle Cart side right 1 set 1 set FCTG3308025 Cart back Wheel channel left 1 set 1 set FCTG3308010 FCTG2908017 Cart door right assy. Wheel channel right 1 set 1 set FCTG3308011 FCTG2908018 Drawer front face assy. Drawer slide rail bracket 2 set 2 set FCTG3308012 FCTG2908019 Drawer tray assy.
REPLACEMENT PARTS Side Burner Right Assy.
LIMITED WARRANTY Sure Heat Mfg warrants that for 2 years from the date of purchase, the stainless steel panels will not break due to defects in material or workmanship. All other components of this grill are warranted free from defects in material and workmanship for one year from the date of purchase. Sure Heat Mfg. at its option, will repair or replace this product or any component of the product found to be defective during the warranty period.
