Quantum Installation instruction DOC-0001404 2020-12-02
Copyright © 2020 SVAB Hydraulik AB All rights reserved SVAB accepts no responsibility for possible errors in catalogs, brochures and other printed material. SVAB reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners.
Quantum Table of Contents Introduction ........................................................................................................................... 4 General ......................................................................................................................... 4 Support ......................................................................................................................... 5 Environment ......................................................................
Quantum Introduction General Quantum Tool Recognition is a system for wireless toolrecognition on excavators. This is the only usage intended for this product. All other usages of this machine, without written permission from SVAB, are strictly prohibited. This document gives instructions how to do installation work on a Quantum Tool Recognition system. SVAB reserves the right to change the contents of this instruction at any time without further notice.
Quantum RSS Standard 2) This device must accept any interference, including interference that may cause undesired operation of the device. Ce matériel n’est pas sujet à l’évaluation habituelle d’exposition RF selon RSS102. Ce matériel devrait être installé et exploité en gardant une distance minimale de 20 cm entre l’antenne et l’utilisateur ou les spectateurs.
Quantum Certificate of compliance Declaration of Conformity The manufacturer assures that this product complies with the essential requirements and provisions in EMC Directive 2014/30/EU RoHS Directive 2011/65/EU RED Direktiv 2014/53/EU This declaration is based on the following applied specifications: EN 13309:2010 Construction machinery – Electromagnetic compatibility of machines with internal power supply ISO 13766:2006 Earth-moving machinery - EMC EN 50581:2012 Restriction of hazardous substances EN 3
Quantum Safety General safety Please read the installation instruction carefully before starting any assembly work. Follow the directions and local regulations. The system may only be handled by personnel trained for the machine. Never perform assembly work when the excavator is running. Make sure that the electric system is powerless before any work on the system commences. Make sure that the machine’s ROPS structure is not altered, it may affect the CE marking of the machine.
Quantum CAUTION CAUTION Indicates a potentially dangerous situation which, if not avoided, can result in less serious to moderate injuries. IMPORTANT NOTE! This symbol is used when we want to you to pay extra attention or point out things that can enhance or impair the functionality of your product.
Quantum System overview Pos Part no Description 1 P-0000963 Quantum Hub 2 P-0000966 TRM 3 P-0001345 Cable supply Quantum Hub 4 P-0001346 Cable Quick coupler signal Quantum Hub 5 P-0000585 Connecting cable Digging system 6 P-0000723 M12 Connector male, straight 5 - pole 7 n/a Quantum App (Google play / App store) 8a 200586 Jumper cable M8, 0.
Quantum Technical description Main parts This is also a test page Quantum Hub The hub consists of following main parts: 1. 2. 3. 4. 5. CAN1 / 8-36 VDC I/O CAN2 Diodes Name plate TRM (Tool Recognition Module) The TRM consists of following main parts: 1. 2. 3. 4. 5.
Quantum Technical data Quantum Hub Dimensions Unit Remark Min Nom Max - - Mass - 180 - g - Material - PA6 - - - Operating temp - 20 + 70 C - Storage temp - 20 + 85 C - Voltage feed 7.
Quantum Radio ETSI EN 300 328 V2.1.1 ETSI EN 301 489 V2.1.1 ETSI EN 301 489 V3.1.1 EMI ISO 13766-1:2018 RoHs EN 50581:2012 LVD EN 60950-1 Bluetooth Description Remark Bluetooth Bluetooth 4.1 Frequence From 2.4 GHz to 2.
Quantum Technical data TRM Dimensions System Unit Min Nom Mass 90 Material PC/PBT Remark Max g Operating temp -40 + 70 C Storage temp - 40 + 85 C Voltage feed 1.8 3.9 V 5 years Up to 5 years, depending on degree of use and environment 3.
Quantum WEEE 2012/19/EU RoHS directive 2011/65/EU Standards Remark EMC (electromagnetic radiation) 2004/108/EU Radio ETSI EN 300 328 V2.1.1 ETSI EN 301 489 V2.1.1 ETSI EN 300 328 V3.1.1 EMI ISO 13766-1:2018 RoHs EN 50581:2012 LVD EN 60950-1 Bluetooth Description Remark Bluetooth Bluetooth 4.1 Frequence From 2.4 GHz to 2.4835 GHz (ISM band) Range up to 30 m Function Tool recognition ToolRec is a system for wireless tool recognition on excavators.
Quantum ToolRec in combination with tiltrotatorcontrol systems developed by SVAB, each ToolRec module can be configured with custom tiltrotator speeds. This helps the operator to always get the optimum performance of his/her tiltrotator and ensures minimal fuel consumption. With ToolRec’s open CAN bus interface the system can also be integrated with external tiltrotator control systems.
Quantum Installation Read the section about safety before starting installation. Check that the delivery is complete before the assembly begins. Check of delivery The kit consists of: • • • • • • • • • TRM Cover for the TRM (Option) Quantum Hub Mounting plate Cabling, quick coupler Feed cable, Quantum Hub Cabling, connection external system 5 m Connector, M12 Cabling, tiltrotator system Check the delivery agianst the packing list to make sure no parts are missing.
Quantum 5. Press the mounting plate onto the clean surface. Press for at least 30 sec. NOTE Do not use screws when mounting the plate. It may affect the machine’s ROPS structure. 6. Let the glue harden for a couple of minutes. NOTE Please note that it can take up to 8 hours until the glue has hardened and reached full strength. Install quick coupler switch The machine must be equipped with a switch that can be locked in the off position.
Quantum 3 _A 50 40 83 4 000029-C 5 3. Install the switch [3] into the instrument panel. Connecting quick coupler; original and tiltrotator-system WARNING Place the tool on the ground before testing the quick coupler. Take care when connecting the cable. An incorrect installation may affect the upper / lower quick coupler function.
Quantum Connect quick coupler d) Active high signal: Start with coupler in closed mode [A]. Measure between connection and ground(GND). The value should be 0 V. Switch to open mode [B] When the signal is active high, the value should be between 8-36 V. e) Active low signal: Start with coupler in closed mode [A]. Measure between connection and ground(GND). The value should be 8-36 V. Switch to open mode [B]. The value should be 0 V. 3. Remove existing cable from the machine’s original quick coupler. 4.
Quantum Connect quick coupler 10. Connect cable end marked GPI2, flat pin FSH2, to the machine original quick coupler [4]. 11. Connect existing cable to flat pin t FS2 [4]. 12. Place enclosed diode in the holder for GPI2 [5].
Quantum Connect feed and external excvatator system (when applicable) Connect to external system (when applicable) 1. Connect the cable P-0000585 to external system, such as an excavator system. Connect the cable [6] to output marked CAN2 on the hub. 2. Connect connector P-0000723 [7] to external system. Connect the feed 1. Connect the feed cable P-0001345 [8] to output marked 8 - 36 VDC / CAN1 on the hub. 2. Connect + feed [9] to suitable power supply (12 - 24 V). Fuse with 5 A fuse 3.
Quantum Connecting to tiltrotatorsystem (MACS-RT, XCG2) 1. Connect the quick couplers according to sections Connecting quick coupler, original and Tr-system and Connect external excavator system. NOTE Please note that feed cable is not installed since the feed is obtained through CAN. 2. Connect CAN cable 801062 from Quantum hub to the control unit. Mount the TRM The TRM-module should be mounted on the tool in room temperature for best result. The temperature may not go under - 10 grader C.
Quantum 3. Remount the cover and tighten the screws at 0.8 Nm. 4. Find a protected surface for the module. On top of the tool, close to the attachement is one good placement, se examples below. 5. Clean the surface where the module is placed. NOTE The surface needs to be clear from dirt and should be dry. Use some kind of liposoluble spray for the task. Avoid circling movements, keep one direction if possible. 6. For optimal function, make sure that the module is rotated correctly before mounting.
Quantum NOTE For best performance, mount the cover bottom down towards the surface. 8. Installation without protection cover: Remove the tape underneath the module and press the module to the clean surface. 9. Do not throw the protective tape put. Place the protective tape on a paper or similar. The TRM is labeled with a MAC-adress and this number will show up in the app later on. It will make it easier to find the tool in the app.
Quantum Start up Start up the system Quantum starts when the machines electronics is activated by the ignition. Start the Quantum hub 1. Power up the machine. - Quantum hub will start and the diodes will start to flash. The LEDs are called (from the left): LED 1, LED 2, LED 3, LED 4. LED 1 (Heartbeat), LED 2(TOOLREC-searching), LED 3 (quickcoupler), LED 4 (TOOLREC-status) 2. Check that LED 1 is flashing green. As long as the hub is running, the led will flash. - 3.
Quantum 7. LED 4 lights up with a steady white light when both tiltrotator and a tool has been idenftified.
Quantum Register user Download the SVAB Quantum app from App Store or Google Play. 1. Start by creating a new user. 2. Enter user information and password. Click ”Next”. NOTE You need to accept the licence agreeent in order to get to the next step in the registration. 3. Wait for a confirmation mail and follow the instructions in the mail. 4. Your registration will be confirmed Register new machine 1. Go to ”Machines” to register a new machine.
Quantum NOTE Please note that the machine must be running in order for the system to function. 2. Press the + sign to scan for and register machines. 3. The machine will show up as unknown machine. Click on the machine to register. Name the machine and add a picture if desired. 4. Press ”Save” when you are done. The machine is added to your list.
Quantum Register a new tool 1. Go to ”Tools” to register a tool. 2. Press the + sign to scan for and register tools. 3. The tool will show up as unknown, ”Unknown” , with a MAC-adress. Compare the numbers on the insatlled TRM-module. 4. Select the tool to be registered. Name the tool and add a picture if desired. 5. Press ”Save” when you are done. The tool is added to your list. Tiltrotator TRM The Tiltrotator TRM is predifined from factory and will show up on the screen.
Quantum Electric diagram 30
Quantum Checklist NOTE Be extra observant of the machine’s movements when starting for the first time after installation! A safety distance of at least 10 m around the machine is recommended.
Quantum 32
