Quantum Tool Recognition User manual
Quantum - Tool recognition Content Content Introduction 4 General 4 Support 5 Approved areas of use 5 Environment 6 Technical Description 7 System overview 7 Main parts 8 Technical data TRM 9 Technical data HUB 10 Funktion 11 Start using Quantum ToolRec 12 Start the Quantum hub 12 Quantum App 13 Service 20 Maintenance 21 Maintenance schedule 21 Maintenance instructions 21 Recomm
Quantum - Tool Recognition Introduction Introduction General Quantum Tool Recognition is a system for wireless toolrecognition on excavators. This is the only usage intended for this product. All other usages of this machine, without written permission from SVAB, are strictly prohibited. This document gives instructions how to do installation work on a Quantum Tool Recognition system. SVAB reserves the right to change the contents of this instruction at any time without further notice.
Quantum - Tool Recognition Introduction and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
Quantum - Tool Recognition Introduction Environment As part of our environmental commitment, we strive for our products to have as little environmental impact as possible throughout the lifecycle. This means there are things to consider during the installation. • • • Sida 6 All assembly / disassembly must be done according to national requirements and local regulations. Recycle waste ccording to national requirements and local regulations.
Quantum - Tool Recognition Technical Description Technical Description System overview 7 1 6 ² 3 2 4 9 8 5 000502 Pos Artikel Benämning 1 P-0000963 Quantum hub 2 3 P-0000966 P-0001345 TRM Cable supply Quantum Hub 4 5 6 7 P-0001346 P-0000585 P-0000723 n/a Cable Quick coupler signal Quantum Hub Connecting cable Digging system M12 Connector male, straight 5 - pole Quantum App (Google Play/App store) 8a 8b 8c 9 200586 149209 149207 P-0001304 Jumper cable M8, 0,3 m Jumper cable M8, 1 m Ju
Quantum - Tool Recognition Technical Description Main parts Quantum hub The hub consists of following main parts: 1 4 5 000503 2 3 1. CAN1 / 8-36 VDC 2. I/O 3. CAN2 4. Diodes 5. Name plate TRM (tool Recognition Module) The TRM consists of following main parts: Sida 8 1. Screw 2. Cover 3. Seal 4. Battery 5.
Quantum - Tool Recognition Technical Description Technical data TRM 84 mm Dimensions 64 mm 20 mm System Unit Min Nom Max Mass Material Operating temp - 40 + 70 C Storage temp - 40 + 85 C Voltage feed 1.8 3.9 V 5 år 90 g PC/PBT 3.6 Battery time IP-rating Remark Up to 5 years, depending on degree of use and environment IP67 Bluetooth Description Kommentar Bluetooth Bluetooth 4.1 Frequency From 2.4 GHz to 2.
Quantum - Tool Recognition Technical Description Technical data HUB System Enhet Min Nom Max Vikt Material Driftstemp - 20 + 70 C Förvaringstemp - 20 + 85 C Spänningsmatn 7.5 36 V 180 g PA6 12/24 CAN motstånd IP-klassning Kommentar Software selectable 120 Ω, 600 Ω, not terminated IP50 Bluetooth Sida 10 Description Kommentar Bluetooth Bluetooth 4.1 Frequency From 2.4 GHz to 2.
Quantum - Tool Recognition Technical Description Funktion Tool recognition Quantum Tool Recognition is a system for wireless toolrecognition on excavators. The system identifies which tool is connected to the excavator’s attachment or to the tiltrotator’s attachment. Tool Recognition is based on each tool being equipped with a compact and robust battery-powered device (TRM) that communicates wirelessly with a controller in the cabin(Quantum HUB).
Quantum - Tool Recognition Start using Quantum ToolRec Start using Quantum ToolRec 1. Quantum starts when the machines electronics is activated by the ignition. Start the Quantum hub Power up the machine Quantum hub will start and the diodes will start to flash. The LEDs are called (from the left): LED 1, LED 2, LED 3, LED 4. LED 1 (Heartbeat), LED 2(TOOLREC-searching), LED 3 (quickcoupler), LED 4 (TOOLREC-status) 2. Check that LED 1 is flashing green. As long as the hub is running, the led will flash.
Quantum - Tool Recognition Start using Quantum ToolRec Quantum App Registration of users, machines and tools Register an user Download the SVAB Quantum app from App Store or Google Play. 1. Start by creating a new user. 2. Enter user information and password. Click ”Next”. You need to accept the licence agreeent in order to get to the next step in the registration. 3. Wait for a confirmation mail and follow the instructions in the mail. 4.
Quantum - Tool Recognition Start using Quantum ToolRec Add a pre-registred machine 1. Go to ”Machines” to register a new machine. Please note that the machine must be running in order for the system to function 2. Press the + sign to scan for and register machines. If your machine was configured in a work shop, your machine will show up as a machine nearby. 3. Click on the machine to open the profile. 4. To edit the given information, click on ”Edit”.
Quantum - Tool Recognition Start using Quantum ToolRec Register a new machine If the machine hasn’t been registered before, it needs to registered from start. 1. Go to ”Machines” to register a new machine Please note that the machine must be running in order for the system to function 2. Press the + - sign to scan for and register machines 3. The machine will show up as unknown machine. Click on the machine to register. Name the machine and add a picture if desired. 4.
Quantum - Tool Recognition Start using Quantum ToolRec 4. To edit given information, press ”Edit”. From here, you can change name or add or change a picture if desired . 5. Press ”Save” when you are done. The tool will be added to your list. Register a new tool If the tool hasn’t been registered before, it needs to registered from the start. 1. Go to ” Work tools” to register a tool. 2. Press the + - sign to scan and register for a tool. 3. The tool will show up as ”Unknown” , with a MAC-adress.
Quantum - Tool Recognition Start using Quantum ToolRec Connect machines and tools Connect a machine You can have several machines added to your list. When you start your machine, Quantum hub will start up and scan for machines and tools. You can see if your machine is available looking at the strength of the signal, to the right. Connect a tool 1. Start the machine. 2. Activate quick coupler and lock to a tool. 3. Quantum Toolrec will now start to scan for and connect to the tool in the app. 4.
Quantum - Tool Recognition Start using Quantum ToolRec Change tools Sida 18 1. Activate the quick coupler and release the tool. 2. Lock on to the new tool. 3. Qunatum ToolRec will start a new scan and connects to the tool.
Quantum - Tool Recognition Start using Quantum ToolRec Map Under ”Map” the position of each machine and tool is shown.
Quantum - Tool Recognition Start using Quantum ToolRec Service Under ”Service” you can enter service intervals and measures for your machine or for your tool. These will end up under ”Notifications” when it’s time to perform a measure. You can also see the operating time for your machine or tool. Sida 20 1. Press the +-sign to create an activity. 2. Name the activity and the hours for the interval. Press ”Save”.
Quantum - Tool Recognition Maintenance Maintenance Maintenance schedule Description TRM Maintenance Interval REplace battery 5 yrs Replace cover Replace TRM When necessary When necessary Remark Maintenance instructions Prepartions before maintenance 1. Make sure that the machine is turned off and the excavator boom is lowered. 2. Clean the area around the TRM to avoid dirt from entering the module when dismounting. Replace battery Doc-0001374, Rev B 1. Remove two screws holding the cover. 2.
Quantum - Tool Recognition Maintenance 3. Remove the seal between the cover and lower part. 4. Replace battery in the unit. Make sure to only use original batteries from SVAB. The unit willnot work with ordinary 1.5 V batteries. 5. Install new seal [1] between cover and lower part. 1 Make sure that the seal fits the groove properly. 6. Put the cover back. Make sure to turn the cover in correct position so the notch [2] fits the battery. 2 7. Sida 22 Reinstall the 2 screws. Tightening torque 0.
Quantum - Tool Recognition Maintenance Replace TRM The TRM-module should be mounted on the tool in room temperature for best result. The temperature may not go under - 10 grader C. The module is delivered with the battery, sealing and screws on the side. 1. Remove the old TRM from the tool 2. Clean the surface before mounting the new module. 3. Remove the cover on the module and install the battery. Install the seal. Seal Make sure that the seal fits the groove properly. 4. Put the cover back.
Quantum - Tool Recognition Maintenance Recommended spare parts TRM 1 2 Pos Part Description 1 P-0001366 TRM 2 P-0000967 Battery kit Recycling Replaced parts are recycled according to local laws and regulations or are returned to SVAB.
