High Gloss Bathtub and Shower Wall Kits TW-32 Bathtub Wall Kit WW-6000 Bathtub Wall Kit www.swanstone.
Safety Guidelines The Swan Assurance — if our product is properly installed and maintained, as stated in these instructions, it will not leak. Remember – Safety First IMPORTANT NOTICE The Swan Corporation, the makers of the Swan products, cannot anticipate every possible circumstance that might involve a potential hazard during the installation of our product(s). The warnings and instructions in this installation guide are, therefore, not all-inclusive.
Safety Guidelines Lifting Hazard According to the National Institute for Occupational Safety and Health, the recommended maximum safe lifting weight is 51 pounds, with all lifting conditions perfect— minimal forward reach, steady load close to the body, straight back, load between knees and shoulders, and good grips. To avoid personal injury, always use these proper lifting techniques and use two people to move cartons weighing more than 51 lbs.
Safety Guidelines General Information SW-7036 Shower Wall Kit Electrical Shock Hazard Contacting live electrical wiring with power tools or hand tools can cause serious injury or death. Make sure all related circuit breakers are turned OFF. Test for live circuits or wiring inside any wall where installation of the Swan Corporation product requires cutting into a wall.
General Information SW-07038AD Shower Wall Kit One One One One One One m I f the shower or bathtub is placed over a garage or on an outside wall, care must be taken to ensure that the shower or bathtub is properly insulated from cold temperatures. back panel left corner panel right corner panel left side panel right side panel tube of color match silicone sealant Preparation Tips mM easure the width of the back wall (with green board) installed.
General Information Installation Procedure Surface Installation mR emove the bottom row of tile and cut a ventilation gap in the substrate. Swan Corporation panels can be installed over a variety of products. If you intend to apply the panels to any surface other than those described, consult with a professional contractor. Use the following sections when installing this product over: mS urface must be dry, smooth, and free of any dust, soap scum, or any other contaminants.
Installation Procedure Filler Boards If an existing wall covering (i.e. tile) does not extend to a height equal to the height of the panel, it will be necessary to install a filler board to that height. The filler board must equal the thickness of the existing wall covering (tile). Usually 1/4 inch masonite, or similar material, is adequate. If desired, the filler board can extend from the top edge of the tile to the ceiling.
Installation Procedure Wall Kits With Separate Corner Panels TW-32, WW-6000, SW-7036, and SW-7060 SW-7036 SIDE WALL BACK WALL 8” 6” 34” or less BACK WALL SW-7060 TW-32 SIDE WALL 6” WW-6000 Over 34” WARNING SW-07038AD Fumes Hazard The fumes from the silicone sealant and solvents used by the installer can be harmful if used in an unventilated room. Always work in a wellventilated area. To keep the area well-ventilated, open windows and use exhaust fans.
Installation Procedure 4. Carefully position the corner panel and firmly press the surface of the corner panel against the walls. Apply hand pressure up and down and side-to-side, making sure all areas are in firm contact with the wall. It is important to apply hand pressure to the entire surface of the panel to bond it to the wall surface. 2. Use the measurements to make a cardboard template in order to check for proper fit around plumbing outlets.
Installation Procedure 5. Trial fit the panel, and make any necessary adjustments. WARNING 8. Install the side panel. Carefully position the overlapping panel and press firmly to the wall. Keep the top edge of the panels aligned when installing adjacent panels. Use even hand pressure from top to bottom and side-to-side to ensure solid wall contact. 01 Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room.
Installation Procedure WARNING Back Panel Note: Corner wall units do not have back panels. If installing a corner shower wall unit, skip to the Temporary Bracing section. Fumes Hazard The fumes from the silicone and solvents used by the installer can be harmful if used in an unventilated room. Always work in a well-ventilated area. To keep the area well-ventilated, open windows and use exhaust fans. If adequate ventilation is not achievable or practical, use respiratory protective equipment. 2.
Installation Procedure IMPORTANT NOTICE Do not use oil-based cleaners, such as mineral spirits, to clean the panels. The oil in the cleaner will prevent the panel from properly adhering to the wall. 3. Apply the silicone in 1-1/4 inch diameter dots every 8 to 10 inches over the back surface of the panel. Follow the silicone manufacturer’s instructions and note all ventilation and installation precautions.
Installation Procedure 2. Wall Kits With Corner Side Panels RM-58, HA-58, SW-7032, and SW-NEO-DTF Extension panel (A) should be installed at the opposite end of the shower, away from showerhead (C). This allows installation of back panel (B) with the soap dish and shampoo shelf closer to the showerhead. A C A B HA-58 RM-58 SW-NEO-DTF SW-7032 C B 3. If the back wall measurement is 47 to 51 inches, cut the extension panel in half and install one half of the panel overlapping each corner panel.
Installation Procedure IMPORTANT NOTICE IMPORTANT NOTICE Any cutout should have rounded corners (sharp corners can promote stress cracks). Do not use oil-based cleaners, such as mineral spirits, to clean the panels. The oil in the cleaner will prevent the panel from properly adhering to the wall. 5. Cut clearance holes using a router, saber saw, or hole saw. Drill or cut holes 1/2 inch larger than the diameter of the plumbing outlets from the finished side of the panel.
Installation Procedure IMPORTANT NOTICE Do not use oil-based cleaners, such as mineral spirits, to clean the panels. The oil in the cleaner will prevent the panel from properly adhering to the wall. 3. Apply the silicone in 1-1/4 inch diameter dots every 8 to 10 inches over the back surface of the panel. Follow the silicone manufacturer’s instructions and note all ventilation and installation precautions. Back Panel 1. Trial fit the back panel(s), and make any necessary adjustments.
Installation Procedure Window Trim Kit WTK-1 B B C C 4. 1. Measure width (A) and depth (B) of the window opening. Cut the sill panel 1-1/2 inches less than the width of the window opening (cut off the end with the factory holes, they are not used). Apply 100% clear silicone sealant to the underside of the sill panel, as shown. Install the sill panel, centered in the window opening, 3/4 inches from each side wall.
Installation Procedure 7. After the temporary bracing is removed, refer to the Caulking section for information on applying color match silicone sealant to joints and seams. IMPORTANT NOTICE To prevent scratches or other damage, make sure there are no nails or other foreign objects in the surface of the bracing that is placed against the panel. Also, to prevent possible damage to the walls, do not apply excessive pressure to the braces. Do not hammer (pound) braces in place or nail the braces together.
Installation Procedure 4. Care and Cleaning Caulking Insert (wedge) blocks or cross braces between the front to rear panel braces and the back panel braces. These blocks or braces must apply pressure to the back panel to hold it in place. Note: Install any optional accessories and/or optional window trim kit before caulking edges and seams. 1. Apply a bead of color match silicone sealant to the joint where the bottom of the wall panels meet the shower or bathtub ledge. 2.
Warranty Warranty Day-To-Day Cleanup If a Swan product covered by this warranty is found to be defective in materials or workmanship, after inspection by an authorized Swan Corporation representative, we will repair, or at our option, exchange the product for a similar model. This warranty extends for a designated period of time, so long as it remains in use in its original place of installation. Wash regularly with warm water. Use a soft cloth with a mild detergent such as Handy Andy, Mr.
Save these Installation Instructions for future reference. They provide important information on cleaning and maintenance of Swan Corporation products. www.theswancorp.