2998-18 - NOTICE This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information Call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST or email: customerservice@backyard-play.
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2998-18 Backyard Play Systems Customer Service 1-866-890-2211 1000 Ternes Drive Monroe, MI 48162 Tools Required Playset First... Adult Assistance required Squareness is very Important! Hammer Check with your homeowner’s association before assembling. Read instructions thoroughly before you begin. If you have purchased accessories to accompany this play set, please read all installation instructions before beginning assembly of this structure.
ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE. To aid in making your playset assembly easier, here is a listing of some helpful hints. Wear safety glasses during drilling, assembly of your playset.
SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of (11) occupants at one time having a combined weight of 1,155 pounds. (This weight does not include occupants in the sandbox area.) This playset is recommended for children (3) through (11) years of age. On-site adult supervision for children of all ages is recommended.
MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required. T-nuts should be inspected for full and proper seating into the wood.
PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292.
PLAYSET ORIENTATION *Hint* Throughout this manual references made to the Left Side, the Right Side, the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly.
IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly. DO NOT OVER-TIGHTEN LAG BOLTS 2. In areas where drilling a larger 1/2” hole is neccessary, such as when installing T-Nuts, (Fig.
W O O D PA R T S L I S T 3/4 x 3-3/8 x 45-1/8" 2968-CC x1 1 x 3-3/8 x 47-1/8" 1 x 3-3/8 x 45" 1-3/8 x 3-3/8 x 18" 2899-CC x6 3/4 x 2-1/2 x 45" 1-3/8 x 3-3/8 x 51" 2970-CC x4 3/4 x 5-3/8 x 23-3/4" 2521-CC x1 1-3/8 x 3-3/8 x 51" 2971-CC x1 3/4 x 3-3/8 x 47-1/8" 2972-CC x2 3/4 x 5-1/2 x 44-7/8" 2691-CC x7 1-3/8 x 3-3/8 x 47-3/4" 2974-CC x1 3/4 x 5-3/8 x 23-3/4" 2960-CC x2 3 x 3 x 95" 2522-CC x1 2523-CC x16 1 x 5-1/2 x 45-1/8" 2966-CC x1 3 x 3 x 45-1/8" 3 x 3 x 95" 2525-CC x2 2969-CC
Swing Beam 90o Plate 2485 x1 2412 x2 Swing Beam Angled Plate Left Swing Beam Angled Plate Right L-Bracket Swing Hanger 2449 x1 2448 x1 Swing Beam Flat Plate 2447 x1 Anchor Stake H A R D W A R E 90o Angle Bracket Plate 2631-B x6 2411 x1 WS 4521 x4 Trapeze Climbing Rocks O R I E S Swing WS 1501 x1 WS 4885 x2 Plaque Safety Handle S Rope WS 4545 x6 x4 SA 3097 x1 Safety Warning Plate SA 4220 x1 Telescope WS 4410 x3 Steering Wheel A C C E S IN BAG x4 SA 4294 x1
3/8" LOCK NUT 3/8" x19 3/4" x10 2-1/2" PAN HEAD SCREW 3/8" 3/8" T - NUT x28 x20 3/8" FLAT WASHER 1/4" LOCK WASHER x48 1/4" x4 3/8" 5/16" T - NUT 3/16" x 1" FENDER WASHER S T E N E R S TRUSS HEAD SCREW 3/8" LOCK WASHER x4 2-1/2" x4 P L A Y S x4 5/16" 5/16" 1-3/4" PAN HEAD SCREW 1-3/4" x8 1/4" ROCK WALL HARDWARE Lock Washer 1-1/2" x12 Flat Washer T - Nut 10 1" 5/16" FLAT WASHER 5/16" LOCK WASHER E T F A x4 x10
3/8” HEX HEAD BOLTS x2 x4 x1 1-1/4" 1" 2" x8 3/8" 3-3/4" 3/8" LAG BOLT 3/8" 3/8" LAG BOLT L 5" P x4 3/8" A Y S x2 T F 3" E 3/8" x1 A 4" S T E 3/8" N WOOD SCREWS E x195 x12 2" 2-1/2" 3" 11 S x12 R x92 30 mm
x2 x6 x2 3-3/4" 3" x2 4-1/2" x2 6" x1 6-1/2" 8-1/2" 3/8" 3/8" HEAD BOLTS ” 3/8" 1-3/4” 2” 2-1/4” 3/8" 3/8” BUTTON HD. 3/8” SCREW 3/8" 3/8” BUTTON HD. SCREWHD.
C L U B H O U S E PA R T S L I S T 3/4 x 3-3/8 x 19-1/4" 3/4 x 3 x 6-15/16" 1814-CC x4 1806-CC x1 3/4 x 3 x 10-5/16" 1807-CC x1 1811-CC x2 5/16 x 2-15/16 x 16-13/16" 2852-CC x2 2864-CC x2 5/8 x 4-7/8 x 29-3/4" 2853-CC x5 P 5/8 x 3/1/4 x 12-7/16" A R 5/8 x 1-7/8 x 12-7/16" T S 5/8 x 3-1/4 x 5" E 1809-CC x2 3/4 x 3-3/8 x 45-1/8" 2855-CC x8 1812-CC x2 O 1-3/8 x 3-3/8 x 51" 5/8 x 3-1/4 x 9-1/2" 1826-CC x1 B 1813-CC x9 1808-CC x2 C H 5/8 x 3-1/4 x 17" U S 5/8 x 3-1/4 x 14-3/4" L
C L U B H O U S E H A R D WA R E 3/8” BUTTON HD. SCREWHD. BUTTON 3/8” BUTTON HD.
PLAYSET SET-UP SAFETY AREA 27'-1" BACK SIDE 15'-1" 6' 13'-4" 6' SAFETY AREA 25'-0" 13'-0" TERRACE ROCK WALL HEIGHT 10'-2" RIGHT SIDE SWING 6' SAFETY AREA LEFT SIDE LADDER 32'-8" 13'-4" SLIDE 6' FRONT SIDE PLAYSET SET-UP WITH MONKEY BARS SAFETY AREA BACK SIDE 27'-1" MONKEY BARS 6' SAFETY AREA 13'-0" SWING 13'-4" ROCK WALL HEIGHT 10'-2" SLIDE 6' FRONT SIDE 15 26'-8" 30'-8" RIGHT SIDE 25'-0" 13'-4" 18'-8" 6' SAFETY AREA LEFT SIDE 15'-1"
FORT CORNER POSTS 3" Lag Bolt Lock Washer Flat Washer 2953-CC Flush Note hole location. 3-3/4" Hex Bolt Lock Washer x2 Flat Washer Hole for Climbing Rope 2-1/2" Wood Screw x2 2968-CC x1 Flush 3/4 x 3-3/8 x 45-1/8" x2 47-1/4" 12-5/8" Flush 2899-CC x1 90° T-Nut x2 1 x 3-3/8 x 45-1/8" 3 x 3 x 95" 2954-CC x1 79-1/4" 2953-CC x1 3 x 3 x 95" Align braces with pre-drilled holes. Ensure all bracing is square before installing wood screws.
FORT FRAME BRACING 3/4 x 3-3/8 x 45-1/8" 2973-CC x1 Note hole location. Ensure all bracing is square before installing wood screws. 1 x 3-3/8 x 45-1/8" x4 2899-CC 2-1/2" Wood Screw x10 3/4 x 5-3/8 x 45-1/8" Flush Flat Washer Lock Nut x2 Flat Washer x4 2969-CC x1 Flush 5" Hex Bolt x2 x1 2969-CC Align braces with pre-drilled holes. BOTTOM 3/4 x 5-3/8 x 45-1/8" FORT FRAME BRACING 2-1/2" Wood Screw x2 3-3/4" Hex Bolt Lock Washer Flat Washer x4 Flush Note hole location.
BOTTOM FRAME BRACE FORT FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE. x6 2-1/2" Wood Screw 90° Flush 3/4 x 5-3/8 x 45-1/8" 2969-CC x1 Flush FORT Align braces with pre-drilled holes. CONNECT FRAME SECTIONS ENSURE THESE HOLES ARE ON THIS SIDE.
FORT DECK CLEAT 3/4 x 2-1/2 x 45" EQUA x1 2516-CC L EQUA L EQUA L EQUA L Flush 2-1/2" Wood Screws x4 Flush To avoid splitting wood pre-drill (2) 11/64" holes 3/8" FORT DECK PLANKS Flush with post.
FORT DECK PLANKS 3/4 x 3 x 38-7/8" 2962-CC x2 x8 2-1/2" Wood Screws Flush along outer edge 1-1/4" Wood Screws x4 FORT DECK SUPPORT x8 1-3/8 x 3-3/8 x 18" x4 2970-CC 2" Wood Screws (2" screws into deck frame) 2" Wood Screws from inside Flush to inside of 3x3 3" Wood Screws x8 (3" screws into 3x3 posts) Flush 2" Wood Screws 3" Wood Screws Look for pre drills 20
FORT SWING BEAM SUPPORT Note this rope-hole location 6" Carriage Bolt x2 Torque Washer Small Holes UP 6" Carriage Bolt Flat Washer Lock Nut 2505-CC x1 SET ON RAIL 3 x 3 x 45-1/8" Flat Washer x2 Torque Washer Lock Nut FORT BALUSTER SUPPORTS Part 1814-CC is used in several applications. Do not use the holes on the left side. Note this rope-hole location 1814-CC Pre-Drill 1/8" hole 3/8" up from lower edge of 1814-CC.
FORT BALUSTER SUPPORT Part 1814-CC is used in several applications. Do not use the holes on the left side. 1814-CC Pre-Drill 1/8" hole 3/8" up from lower edge of 1814-CC. SWING BEAM SUPPORT 3/4 x 3-3/8 x 19-1/4" x1 1814-CC Note this rope-hole location 3/8" Flush x1 2" Wood Screw LEFT SIDE Bottom rests flush on lower brace.
AUX.
ROCK WALL ASSEMBLE Rail (1826-CC) may have full or partiallly pre-drilled holes. Align screws with the pre-drilled holes in rails (1826-CC). 1-3/8 x 3-3/8 x 51" 1826-CC x2 23-3/4" 3/4 x 5-3/8 x 23-3/4" Outside Dimension 2960-CC x1 Flush 2-1/2" Wood Screws x4 5-1/4" 23-3/4" 5-1/4" Outside Dimension Flush ROCK WALL ASSEMBLE Place planks onto rails (1826-CC) as shown. If rails are fully pre-drilled, align all planks and screws with pre-drills.
ROCK WALL ROCKS Install rocks at pre-drilled hole locations. 1/4" x 1-1/2" Hex Bolts 1/4" Lock Washers 1/4" Flat Washers WS 4545 x3 BAG T-Nuts Do NOT attach top board at this time.
ROCK WALL INSTALL Mark (2) bracket holes. 3-3/4" Mark FRONT SIDE ROCK WALL INSTALL SEE PAGE 7 FRONT SIDE Rock Wall Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit.
ROCK WALL INSTALL FRONT SIDE Rock Wall 5/16" T-Nut x2 ROCK WALL INSTALL 5/16" Flat Washer x2 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw BEGIN HERE 2-1/2" Wood Screws x2 2-1/2" Wood Screws x2 x1 2967-CC 3/4 x 3-3/8 x 27" 2" Wood Screws x2 27
INSTALL ANGLE BRACE 3/4 x 5-3/8 x 23-3/4" x1 2950-CC 2-1/2" Wood Screws x4 Pre drill 3/16" pilot hole 2" deep for 4" lag bolt.
ASSEMBLE STEP LADDER 1/2" From Angle 2-1/2" Wood screws x4 x1 2965-CC 3/4 x 3-3/8 x 17" ASSEMBLE STEP LADDER 5/16" Flat Washer 5/16" Lock Washer 5/16 x 1-1/2" Button Head Screw 29 x2 5/16" T-Nut 5/16" L-Bracket
INSTALL STEP LADDER Flush Flush 4-3/4" Mark Bracket Hole Locations. Flush Ladder Rail BACK SIDE INSTALL STEP LADDER SEE PAGE 7 Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit.
INSTALL STEP LADDER BACK SIDE Ladder 5/16" T-Nut x2 INSTALL STEP LADDER 5/16" Flat Washer 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw x2 31
SWING BEAM SWING HANGERS - INSTALL Swing Beam Flat Washer Swing Hanger Bolt Swing Hanger Flat Washer IMPORTANT! Final position of each Spring Clip is perpendicular to swing beam. 2631 Swing Hanger x6 Spring Clip You may need to tap with hammer to get though holes. SWING BEAM 3-3/8 x 5-3/ x 95" 2502-CC x1 SWING HANGERS Swing Hanger Bolt must protrude at least TWO Threads beyond Lock Nut. IMPORTANT! 2 Threads MIN.
UPRIGHT INSTALL Center 2977-CC. Mark and Pre drill 7/16" through holes for hex bolt. AL EQU x2 AL EQU T-Nut Flat Washer Lock Washer 1-1/4" Hex Bolt SWING BEAM SUPPORT 2505-CC 1 x 3-3/8 x 47" x1 2977-CC Flush A - FRAME ASSEMBLE T-Nut x2 2525-CC x2 3 x 3 x 95" Rotate 2525-CC 180o after installing T-Nuts.
A - FRAME ASSEMBLE 3-3/4" Hex Bolt x2 Lock Washer Flat Washer 2-1/2" Wood Screws x4 2978-CC x1 1 x 3-3/8 x 68-1/2" Pre-installed T-Nuts are underneath.
90o PLATE A - FRAME 2449 x1 x2 3-3/4" Carriage Bolt Lock Nut Flat Washer 2525-CC SWING BEAM ANGLED PLATES 3-3/8 x 5-3/8 x 95" DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME 2502-CC x1 x2 Flat Washer Lock Nut x1 2448 4-1/2" Carriage Bolt x2 x1 NOTE: You may need to tap bolts with hammer to get though holes.
SWING BEAM ASSEMBLE Position swing beam assembly resting upon A-frame. SWING BEAM ASSEMBLE Align holes and insert carriage bolt. Repeat where arrows are shown. NOTE: You may need to tap bolts with hammer to get though holes.
SWING BEAM ASSEMBLE 6-1/2" Carriage Bolt Torque Washer You may need to tap with hammer to get though holes. Flat Washer Lock Nut SWING BEAM INSTALL Position swing beam assembly resting upon plate and align with holes. x1 8-1/2" Carriage Bolt x1 6-1/2" Carriage Bolt x1 Torque Washer 2485 Flat Washer x2 Lock Nut x1 NOTE: You may need to tap bolts with hammer to get though holes.
INSTALL SWING BEAM 1. Pre-drill using 3/16" bit. SEE PAGE 7 2. Re-drill from opposite side using 7/16" bit.
ASSEMBLE SWING BEAM 2-1/2" Pan Head Screw x2 1/4" Lock Washer BALUSTERS FORT 1" 1" 1" 1" 1" Install end-balusters first, 1" from upright.
ROCK WALL SIDE BALUSTERS FORT 5/8 x 4-7/8 x 29-3/4" 3x3" x2 1809-CC Install end-baluster first: Flush tightly against fort 3x3" corner post. 5/8 x 3-1/4 x 29-3/4" 1811-CC x2 30 mm Wood Screws x16 BEGIN HERE 5/8 x 3-1/4 x 9-1/2" 1810-CC x2 Flush (ALL) VIEW Flush INSIDE VIEW WINDOW FORT 2990 Place window centered over opening and secure using 3/4" screws.
ACCESSORIES NOTICE STOP! IF YOU HAVE THE MONKEY BAR OPTION GO TO PAGE 66 FOR ASSEMBLY AND INSTALLATION INSTRUCTIONS. IF NOT, CONTINUE TO INSTALL LADDER-SIDE BALUSTERS.
LADDER SIDE BALUSTERS FORT 13/16" 13/16" 13/16" 30 mm Wood Screws 3 x 3" 13/16" INSTALLATION: FROM INSIDE FORT x16 VIEW 5/8 x 3-1/4 x 29-3/4" BEGIN HERE 2523-CC x4 INSIDE VIEW Flush LADDER SIDE BALUSTERS FORT 1" TYP. Flush 1" TYP.
BAY WINDOW FORT 2-1/2" Wood Screws x8 1 x 5-3/8 x 45-1/8" 1808-CC x2 Flush BAY WINDOW FORT 2" Wood Screws x4 Flush 3/4 x 3 x 10-5/16" 1807-CC x1 3/4 x 3 x 6-15/16" x1 1806-CC Flush 43
TERRACE NOTICE STOP! YOU WILL BUILD YOUR TERRACE AT THIS TIME. GO TO NEXT PAGE.
T E R R A C E PA R T S L I S T 5/8 x 3-1/4 x 29-3/4" 3/4 x 2-1/2 x 45-1/8" 2516-CC x1 2523-CC x10 1 x 3-3/8 x 45-1/8” 5/8 x 3-3/8 x 45-1/8" 1817-CC x3 5/8 x 3-1/4 x 27-1/2" 5/8 x 5-3/8 x 38" 1816-CC x1 2873-CC x10 R 3/4 x 5-3/8 x 30-1/2" T E 3/4 x 5-3/8 x 30-1/2" 1815-CC x1 R 1819-CC x6 A 1818-CC x2 3/4 x 3-3/8 x 45-1/2" 3/4 x 3-3/8 x 33-1/2" C E 5/8 x 3-1/4 x 32-3/4" 1820-CC x2 3/4 x 5-1/2 x 45-1/8" 1821-CC x5 P A 1-3/8 x 3-3/8 x 17" SLIDE 1822-CC x1 R 2879-CC x2 T SP 3029 x1
H A R D WA R E PA R T S L I S T 3/8" HEX BOLT 3/8” LOCK WASHER 3/8” T - NUT x4 x2 3/8” 3/8" LOCK NUT 5" 3/8" HEX BOLT S x2 R 3/8" x2 x8 3/8” N E x2 2" T E 1/4" x 1" FENDER WASHER S A C T U A L S I Z E 3/8" 3/8" 1" x3 F A 3/8” FLAT WASHER WOOD SCREWS x115 1-3/16" 30 mm x40 x70 1-3/4" PAN HEAD SCREW 1-3/4" 2-1/2" x3 1-3/4" 46
FRAME ASSEMBLE Flush T-Nut 3/4 x 3-3/8 x 45-1/8" x2 1820-CC Flush x2 5/8 x 3-3/8 x 45-1/8" 1817-CC x2 Flush BOTTOM 90° Flush Note hole locations (2) 90° Flush T-Nut 27-1/2" x2 1823-CC 1-3/8 x 3-3/8 x 95" Flush 62-3/4" 90-1/2" Flush 1-3/4" Wood Screws x24 Ensure Frame is square before installing wood screws. Flush INSTALL BALUSTERS M O TT O B Space all Balusters 1/2" apart. End balusters 5/8" from frame uprights.
SIDE RAILS INSTALL 2" Hex Bolt x2 Lock Washer Flat Washer Flush 1-3/4" Wood Screws x8 5/8 x 3-3/8 x 45-1/8" 1817-CC x1 Flush Flush 90° 90° 1 x 3-3/8 x 45-1/8" 27-1/2" x1 1815-CC Flush 59-1/4" Ensure Side Rails are square before installing fasteners. SIDE RAILS INSTALL Flush 3/4 x 3-3/8 x 33-1/2" 2-1/2" Wood Screws 1821-CC x5 x10 Note hole pattern 90° Flush 90° Flush 90° 90° 59-1/4" Flush Flush Flush 48 Ensure Side Rails are square before installing wood screws.
TERRACE ASSEMBLE Ensure side rails are level before installing wood screws. Flush Flush Flush LEVE L Flush LEVEL Attach Terrace to playset tower frame. 2-1/2" Wood Screws x15 LEVE L Flush LEVEL 59-1/4" 59-1/4" RIGHT SIDE LEFT SIDE 28" Approx.
INSTALL DECK SUPPORT & BAR TOP 3/4 x 2-1/2 x 42-1/2" Pre-drill 1/8" holes to avoid splitting x1 1825-CC " 3/4 2-1/2" Wood Screws 15- x4 Flush to top of 2490-CC slide block Pre-drill 1/8" holes to avoid splitting C -C 90 24 1-3/4" Wood Screws x6 Screws into baluster top rails. 5/8 x 5-3/8 x 33" x1 1816-CC 2-1/2" Wood Screws x2 Top View INSTALL DECK PLANKS 30 mm Wood Screws x4 Ensure deck planks are flush with side rails before installing wood screws.
INSTALL DECK PLANKS 30 mm Wood Screws 2-1/2" Wood Screws x12 x24 3/4 x 5-3/8 x 30-1/2" x6 1819-CC Note hole location. End Screws: 2-1/2" (24) Middle Screws: 30 mm (12) Equally spaced End Screws: 2-1/2" Top View Ensure equal spacing of deck planks before installing wood screws. Flush INSTALL BALUSTERS 1-3/8" 21-3/4" 1" 30 mm Wood Screws x8 5/8 x 3-1/4 x 32-3/4" x2 2879-CC SQUARE FRONT SIDE Ensure balusters are square before installing wood screws.
INSTALL BALUSTERS Use a baluster as a spacer to ensure correct baluster placement. 30 mm Wood Screws BACK SIDE 3-1/4" From Corner Post x16 SPACER SPACER SPACER x4 2523-CC SPACER 5/8 x 3-1/4 x 29-3/4" Flush Ensure balusters are spaced evenly before installing wood screws. INSTALL BALUSTERS Use a baluster as a spacer to ensure correct baluster placement. BEGIN MEASURING AT CENTER SPACER LEFT SIDE EQUAL EQUAL Flush Ensure balusters are spaced evenly before installing wood screws.
INSTALL ENTRY ARCH 3/4 x 5-1/2 x 45-1/8" 2-1/2" Wood Screws 1822-CC x1 x6 Flush Install Entry Arch flush up against bottom of playset roof rail.
SAFETY BARRIER FORT VIEW FROM UNDER TERRACE LEVEL EQUAL EQUAL Flush 2973-CC x1 2-1/2" Wood Screws x4 3/4 x 3-3/8 x 45-1/8" INSTALLATION: UNDER TERRACE BALUSTERS FORT 2-1/2" INSTALLATION: FROM INSIDE FORT 2-1/2" VIEW FROM INSIDE FORT 30 mm Wood Screws VIEW 5/8 x 3-1/4 x 29-3/4" x16 Flush 2523-CC x4 Flush BEGIN HERE BEGIN HERE 3x3" 3x3" Flush 54
BAY WINDOW FORT x16 30 mm Wood Screws Flush at top Flush at top Flush 5/8 x 3-1/4 x 12-7/16" 2853-CC x4 BEGIN HERE Flush at corner.
BAY WINDOW FORT 5/8 x 3-1/4 x 12-7/16" 30 mm Wood Screwsx8 2855-CC x4 Flush Flush OUTSIDE VIEW Flush BAY WINDOW FORT SIDE VIEW EQUAL #8 x 3/4" Flat Head Phillips Screws x20 2855-CC EQUAL EQUAL EQUAL OUTSIDE VIEW 56 PF2990 x2
SWING BEAM SIDE WINDOWS FORT 5/8 x 3-1/4 x 14-3/4" 5/8 x 2-15/16 x 16-13/16" 2855-CC x4 2864-CC x2 30 mm Wood Screws x16 Flush 2977-CC 1-11/16 INSTALLATION: FROM INSIDE FORT 1-11/16 INSIDE VIEW SWING BEAM SIDE WINDOWS FORT SIDE VIEW 2855-CC EQUAL PF2290 PF2990 x2 #8 x 3/4" Flat Head Phillips Screws x20 EQUAL 1-1/8" 1-1/8" OUTSIDE VIEW VIEW 57
ROOF FRAME Orient 2963-CC so that pre-drilled holes at the top are horizontal. If the holes are not horizontal, rotate the board. Secure 2964-CC and 2963-CC using 3" screws.
ACCESSORIES NOTICE STOP! REFER TO THE WOOD ROOF MANUAL AT THIS TIME.
INSTALL SWINGS Attach Playset Plaque using one 1" philips head screw (provided) at each corner of plaque. SA 4220 x1 WS 1501 TRAPEZE WS 4885 WS 4885 SWING SWING 8" 8" Minimum when occupied. Adjust chains at Top.
STEERING WHEEL INSTALL Install WS 4412 inside fort. Flat Washer 1-1/2" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLTS. Steering Wheel Cap WS 4412 x1 TELESCOPE INSTALL Telescope and Bracket 1. Position Mounting Bracket in desired location (any Top Rail). WS 4610 x1 2. Attach Mounting Bracket to Top Rail using the Mounting Screw provided. 3. Insert the Telescope into the Mounting Bracket as shown.
STAKES FORT 1-1/2" Lag Bolts x2 Metal Anchor Straps x2 Flat Washers x2 Metal Anchor Straps x2 Flat Washers x2 WS 4521 x2 1-1/2" Lag Bolts SWING BEAM SIDE x2 WS 4521 x2 Install stakes into 3 x 3" uprights. Locate stakes as shown. Make sure all base pieces and uprights are resting flat on the ground. It may be necessary to loosen the soil beneath Playset to make everything level. TOWER UPRIGHT A FRAME Instructions for anchoring your playset product to the ground. 1.
ACCESSORIES CLIMBING ROPE 2968-CC OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. 2974-CC Step 1 Feed top of Climbing Rope through front of Upper Rail (2968-CC) and tie a double knot on the back side (Fig. 1). Step 2 Feed lower end of Climbing Rope through hole in Rock Wall board (2974-CC) and tie a double knot on the back side (Fig. 1). For Safety, insure that the rope is tight enough so that it can not be looped back on itself. Fig.
ACCESSORIES SAFETY HANDLES - STEP LADDER WS 4410 x3 1-1/2" Lag Bolt Flat Washer x6 DO NOT OVER-TIGHTEN LAG BOLTS.
FLAGS ACCESSORIES 1 Locate flag base EQUALLY from top, bottom and end of upper top rail (Fig. 1). 2 Attach each flag with 4 screws. 3/4" Truss Head Screws x4 EQUAL EQUAL EQUAL FRONT SIDE Fig. 1 SLIDE ACCESSORIES 1 2 Locate Slide centered in the opening between balusters on the FRONT SIDE of the terrace. Secure Slide using (4) 1-3/4" Pan Head Screws through slide and into deck board. 1-3/4" Pan Head Wood Screw x4 2" 2" Measure and locate holes 2" from edge of deck.
ACCESSORIES SLIDE SURFACING MATERIAL (not supplied) Apply Surfacing Material at recommended depth, or deeper. Hammer PF 6295 Ground Stake into ground on either side of slide and attach to INSIDE slide wall using (2) 1-1/4" Screws. 4" 1-3/8 x 3-3/8 x 17" PF 6295 ACCESSORIES MONKEY BAR BEGIN ASSEMBLING AND INSTALLING MONKEY BARS HERE. NOTE: Use this manual instead of the manual in the Monkey Bar box.
M O N K E Y B A R PA R T S L I S T End Ladder Angle Brace Anchor 1-3/8 x 3-3/8 x 57" 2983-CC x2 WS 4522 x2 End Ladder Bottom Support 1-3/8 x 3-3/8 x 80-1/2" 2985-CC x1 Top Ladder Rail Support 1-3/8 x 3-3/8 x 78" 2984-CC x2 End Ladder Rail Support 1-3/8 x 3-3/8 x 81-1/16" 67 2986-CC x2
M O N K E Y B A R H A R D WA R E - NOTICE - Depending on your playset model, you will have extra hardware left over. 3/8" x 1-1/2" BUTTON HD.
MONKEY BAR METAL PARTS 18-1/2" Flat Metal Bracket L-Bracket 2023 x2 21-1/2" Top Rung 2084 End Rung PF 4972 x5 x2 PF 3297 x3 FASTENERS FOR METAL RUNGS 2-1/2" Lock Washer x16 x16 Flat Washer 1/4" Pan Head Screw TOP RAIL MONKEY BARS 1-3/8 x 3-3/8 x 78" 2984-CC x2 1" x 18-1/2" PF 4972 x5 2-1/2" Pan Head Screw 1/4" Lock Washer Align with pre-drilled holes Flat side against wood.
END RAIL ASSEMBLY 1-3/8 x 3-3/8 x 81-1/16" 2986-CC x2 1 x 21-1/2" PF 3297 2-1/2" Pan Head Screw x6 x3 1/4" Lock Washer Flat side against wood.
END LADDER / TOP LADDER ASSEMBLY END RAIL Flat Washer Lock Washer 1-1/2" Button Head Screw T-Nut 3-1/4" Hex Bolt TOP RAIL Lock Washer Flat Washer T-Nut 1-1/2" Button Head Screw Flat Washer Lock Washer 3-1/4" Hex Bolt 71 Lock Washer Flat Washer
INSTALL ANGLE BRACES / BOTTOM SUPPORT Flat Washer (x2) Lock Washer 3-3/4" Hex Head Bolt (x2) T-Nut 1-3/8 x 3-3/8 x 57" 2983-CC x2 2-1/2" Hex Head Bolt (x2) Lock Washer Flat Washer 4-3/4" Hex Head Bolt (x2) T-Nut 2985-CC x1 1-3/8 x 3-3/8 x 80-1/2" 2-1/2" Hex Head Bolt T-Nut (x2) Lock Washer Flat Washer (x2) T-Nut NOTE: Counter-bore of 2985-CC toward rear side of ladder.
MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BARS TERRACE SIDE SWING BEAM SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR 3x3 Flush at TOP Flush LADDER *Hint – Clamp Monkey Bar Assembly in place while marking holes. INSTALL - STEP 1 Mark two drill-holes. 73 Ensure inner side of Top Ladder Rail is flush with inside of 3x3 corner post.
MONKEY BAR INSTALL - STEP 2 Drill-Through 3/16" marked locations. Re-Drill through using 7/16" bit from inside fort. MONKEY BAR T-Nut INSTALL - STEP 3 Flush at TOP Flat Washer LockWasher x2 1" Hex Bolt Bolts must not protrude beyond T-Nut. Add flat washers as needed.
INSTALL ANCHOR STAKES Metal Straps 1/4 x 1-1/2" Lag Bolts x2 WS 4522 x2 Flat Washers Install on Bottom Rail. x2 x2 Instructions for anchoring your playset product to the ground. 1. Determine the final location of your playset product. 2. Place the Anchor Stakes adjacent to the base and near the corners of your playset product (at the bottom of the legs on swing sets) and twist the auger-style Anchor Stakes into the ground until only the loop is exposed. 3.
ACCESSORIES NOTICE STOP! AFTER INSTALLING MONKEY BAR ACCESSORY RETURN TO PAGE 42 AND CONTINUE INSTALLING LADDER-SIDE BALUSTERS.
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WARRANTY WARRANTY REGISTRATION Please complete your warranty registration to properly validate your warranty. Register your product online at:www.OnlineWarranty.net. Backyard Play Systems warrants the following: 1. All wood components have a Limited Five Year Warranty. 2. All non-wood components* have a three year Limited Warranty. *Ropes carry a one year Limited Warranty. 3. Installation labor has a three year Limited Warranty applicable on playsets installed by Backyard Play Systems.
WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own: or (2) equipment subjected to improper use, service or repair by customer or any third par
