Operation Manual

32
15. Periodical maintenance schedule
Maintenance kilometer
Every
1,000km
Every
5,000km
Every
10,000km
Every
15,000km
Check
Items
Maintenance Interval
1 Month 3 Months 6 Months 1 Year
1
Air cleaner element* I
C R
2
Oil filter （Paper） R
second replace at 20000km. Further
replacement every 20,000km.
3
Oil filter （mesh filter） I
Cleaning every 10,000km
4
Engine oil R
second replace at 5,000km. Further
replacement every 5,000km
5
Tire, pressure I
I
6
Battery I
I
7
Spark plug I
I R
8
Carbon Deposit cleaning on Throttle valve I
I
9
Steering bearing and handles I
I
10
Check Transmission for leakage I
I
11
Check crankcase for leakage I
I
12
Transmission Oil R
Replacement for every 10,000km
13
Brake Fluid
I Replacement for every 20,000km
14
Drive Belt/roller/Drive Pulley
C R
15
Fuel tank tubes and Fuel filter I
I
16
Throttle valve operation and cable I
I
17
Bolts and nuts I
I
18
Cam Chain I
I
19
Valve clearance I
I
20
Shock absorbers I
I
21
Front/rear suspension I
I
22
Main/side stand I/L
I/L
23
Crankcase Blow-by system (PCV) I
C
24
Coolant I
I R
25
Cooling fan, tubes I
I
26 Clutch, Clutch outer, Driven pulley
C
27 Brake mechanism/brake lining (pads) ** I I
28
Light, Switches and Electrical system I
I
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement
C ~ Cleaning (replaced if necessary) L ~ Lubrication
*
Replace the filter every 5000km under dusty environment. Never use compressed air to clean the filter. Replace if
necessary
.
**
Clean and replace the internal component of brake caliper, master cylinder every 10000km if necessary.
Replace brake fluid every 2 years / 30000km.
Replace brake hose every 4 years / 60000km.
☆ The above maintenance schedule has to be done if either mileage or duration had reached its designated
maintenance criteria
.
If any problem or question raised about your scooter, please contact your SYM authorized dealer
regardless the service schedule.
☆ Have your scooter checked and maintained periodically by your SYM Authorized Dealer or Franchised
Dealer to keep the scooter at the optimum condition.
☆ Check and maintain your scooter more frequently if necessary, such as frequently high speed / long
distance driving, dusty environment, etc.