Operation Manual

10. Alternator / Starting Clutch
10-6
Check the starting driven gear for wear or
damage.
Measure the ID of the starting driven gear.
Service Limit:
ID: 32.06 mm or less
Check the starting idle gear and shaft for wear or
damage.
Measure the ID of the starting idle gear.
Service Limit:
ID: 10.05 mm or less
Measure the OD of the starting idle gear.
Service Limit:
OD: 9.94 mm or less
Disassembly
Remove the hex blots (3 bolts) inside the starting
clutch.
Separate the clutch body and the clutch cover.
Remove the rollers, plugs, and springs on the one
way clutch.
Check each rollers and plugs for wear or damage.
Install rollers, plugs and springs.
Measure the OD of the starting clutch cover.
Service Limit:
OD: 27.94 mm or less
Spring
Roller
Plug
Clutch body
Clutch cover
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