ASSEMBLY MANUAL AND PART REFERENCE VERSION 1.1 WWW.SYNERGYRCHELICOPTERS.
INTRODUCTION ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS FRAME COMPONENTS TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE BOOM BOOM SUPPORTS TAIL ASSEMBLY MOTOR INSTALL SERVOS TAIL CONTROL ROD SWASH PLATE CYCLIC LINKAGES MAIN HEAD PITCH LINKAGES BATTERY TRAY BLADES CANOPY WWW.SYNERGYRCHELICOPTERS.
SPECIFICATIONS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS FRAME COMPONENTS (1 OF 2) APPLY BLUE THREAD LOCK TO ALL BOLTS FLYBARLESS UNIT / RECEIVER TRAY BOOM BLOCKS ESC TRAY FRAME COMPONENTS TRANSMISSION 103-256 M2.
! ! FRAME COMPONENTS (2 OF 2) APPLY BLUE THREAD LOCK TO ALL BOLTS V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. CANOPY MOUNTS OPTIONAL REMOTE SENSOR TRAY SPECIFICATIONS FRAME COMPONENTS TRANSMISSION 305-117 Key Chain Canopy Mount, Female 17mm 103-256 M2.
! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. THE TRANSMISSION IS PREASSEMBLED FOR FITMENT VERIFICATION. FULLY DISASSEMBLE AND FOLLOW ASSEMBLY STEPS. SPECIFICATIONS MUSHROOM TAIL GEAR IS PREASSEMBLED FROM THE FACTORY. PLEASE VERIFY IT IS FULLY SEATED. FRAME COMPONENTS MAIN DRIVE UNIT TORQUE TUBE 696-401 Front Tail Transmission Block 1 2 100-266 M2.
! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. MAIN FRAME APPLY BLUE THREAD LOCK TO ALL BOLTS LEFT SIDE 100-351 M3 Nylock Nut CANOPY MOUNT (See page 5) 310-100 Servo Mount (2) SPECIFICATIONS NOTE BATTERY TRAY RAIL ORIENTATION FRAME COMPONENTS 766-106 Battery Tray Rail TRANSMISSION MAIN FRAME MAIN DRIVE UNIT 100-308 M3x8 Socket Head Bolt TORQUE TUBE BOOM 100-266 M2.
! ! MAIN FRAME APPLY BLUE THREAD LOCK TO ALL BOLTS RIGHT SIDE V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
MAIN FRAME ASSEMBLY MAIN BEARING BLOCKS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
APPLY BLUE THREAD LOCK TO ALL BOLTS ! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. MAIN FRAME ASSEMBLY APPLY BLUE THREAD LOCK TO ALL BOLTS STEP 2 OF 7 TRANSMISSION ASSEMBLY (See page 6) SPECIFICATIONS FRAME COMPONENTS 100-308 M3x8 Socket Head (6) 111-101 M3 Dress Washer (6) TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE BOOM BOOM SUPPORTS ! TRANSMISSION MOUNTING HOLES ARE SLOTTED FOR ADJUSTING GEAR MESH.
! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
! ! MAIN FRAME ASSEMBLY APPLY BLUE THREAD LOCK TO ALL BOLTS V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
! ! APPLY BLUE THREAD LOCK TO ALL BOLTS MAIN FRAME ASSEMBLY STEP 5 OF 7 V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
! ! APPLY BLUE THREAD LOCK TO ALL BOLTS MAIN FRAME ASSEMBLY STEP 6 OF 7 V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS FRAME COMPONENTS TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE BOOM 766-118 Landing Gear Strut (2) BOOM SUPPORTS TAIL ASSEMBLY MOTOR INSTALL SERVOS TAIL CONTROL ROD SWASH PLATE CYCLIC LINKAGES MAIN HEAD PITCH LINKAGES BATTERY TRAY BLADES CANOPY WWW.
MAIN FRAME ASSEMBLY STEP 7 OF 7 ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
! ! MAIN DRIVE UNIT APPLY BLUE THREAD LOCK TO ALL BOLTS AUTO HUB AND MAIN GEAR V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS FRAME COMPONENTS TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE 200-507 Auto Hub Assembly 317-502 Bronze Bushing (2) APPLY A THIN COATING OF RED THREAD LOCK TO THE OUTSIDE OF THE BRONZE BUSHING.
! ! MAIN DRIVE UNIT APPLY BLUE THREAD LOCK TO ALL BOLTS AUTO GEAR AND FULL ASSEMBLY V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
MAIN DRIVE UNIT INSTALL ! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
TORQUE TUBE BEARING ASSEMBIES ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
TORQUE TUBE ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
BOOM ASSEMBLY ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
BOOM SUPPORTS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
BOOM INSTALLATION FRONT ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS FRAME COMPONENTS TRANSMISSION MAIN FRAME ! FOR OPTIMAL TORQUE TUBE DRIVE ALIGNMENT, THE BOOM NEEDS TO BE INSTALLED CORRECTLY: INSERT BOOM ALIGNED WITH FRONT EDGE OF BOOM BLOCK.
TAIL ASSEMBLY ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS ! MUSHROOM TAIL GEAR IS PREASSEMBLED FROM THE FACTORY. PLEASE VERIFY IT IS FULLY SEATED.
TAIL ASSEMBLY TAIL OUTPUT SHAFT ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS ! 106-601 6MM TOLERANCE ADJUSTMENT SHIMS KITS MAY INCLUDE UP TO (2) SHIMS DEPENDING ON PREASSEMBLED FITMENT. PRIOR TO INSTALLING PIN AND SET SCREW, PRE-THREAD SET SCREW ENTIRELY TO CLEAR OUT ANY LEFTOVER BURRS.
TAIL ASSEMBLY PITCH SLIDER ASSEMBLY ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 108-812 8x12x2.
TAIL ASSEMBLY TAIL HUB AND TAIL GRIPS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
TAIL ASSEMBLY PITCH LEVER ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
TAIL ASSEMBLY PITCH SLIDER AND HUB INSTALLATION ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
TAIL ASSEMBLY TAIL MOUNTING ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 100-308 M3x8 Socket Head SPECIFICATIONS FRAME COMPONENTS TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE BOOM 101-308 M3x8 Button Head BOOM SUPPORTS TAIL ASSEMBLY MOTOR INSTALL SERVOS DRILL 2.5MM (3/32) HOLE TO PIN THE BOOM TAIL CONTROL ROD SWASH PLATE CYCLIC LINKAGES 3.00-3.
MOTOR MOUNT RECOMMENDED: 700 CLASS MOTOR 4525 OR LARGER MOTOR NOT INCLUDED ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
SERVO INSTALLATION SERVO INSTALLATION ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS 106-115 Servo Hold Down (8) 100-261 M2.5x10 Socket Head (16) FRAME COMPONENTS TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE BOOM BOOM SUPPORTS TAIL ASSEMBLY MOTOR INSTALL SERVOS TAIL CONTROL ROD SWASH PLATE CYCLIC LINKAGES MAIN HEAD PITCH LINKAGES BATTERY TRAY BLADES CANOPY WWW.
SERVO INSTALLATION CYCLIC CONTROL ARMS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
SERVO INSTALLATION SERVO INSTALLATION ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS REMOVE EXCESS FRAME COMPONENTS SERVO HORN BOLT NOT INCLUDED TRANSMISSION SERVO HORN NOT INCLUDED MAIN FRAME MAIN DRIVE UNIT 16.
TAIL CONTROL ROD ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
SWASH PLATE COMPLETE SWASH ASSEMBLY: 200-402 Swash Plate Assembly 12mm ! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 100-214 M2x14 Socket Head (8) FINGER TIGHTEN ONLY. REPLACE ALL 8 BOLTS AFTER ANY CRASH. SPECIFICATIONS FRAME COMPONENTS TRANSMISSION MAIN FRAME 107-106 Pivot Ball 3x4.
CYCLIC LINKAGES ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
MAIN HEAD ASSEMBLY ! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. MAIN GRIPS AND HEAD AXLE GREASE ALL COMPONENTS WHERE INDICATED ! 108-105 10x19x5 Radial Bearing APPLY RED THREADLOCK SPECIFICATIONS 696-101 Main Blade Grip 106-103 10x12x1mm Washer 108-107 10x18x5.
MAIN HEAD ASSEMBLY GRIP INSTALLATION ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
MAIN HEAD ASSEMBLY SWASH FOLLOWER ARMS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS 106-301 M3 Shim FRAME COMPONENTS 766-206 Ball Link Adapter 108-383 3x8x3 Radial Bearing (4) 305-208B Washout Control Arm Heavy Duty - Black TRANSMISSION MAIN FRAME MAIN DRIVE UNIT TORQUE TUBE BOOM BOOM SUPPORTS TAIL ASSEMBLY 109-352 3x5x2 Brass Spacer (2) ! 100-272 M2.
MAIN HEAD ASSEMBLY ! ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. SPECIFICATIONS FRAME COMPONENTS HEAD INSTALLATION JESUS BOLT SHOULDER LENGTH IS DESIGNED TO PREVENT OVER TIGHTENING. THIS WILL PREVENT UNWANTED STRESS ON THE BOLT. MAIN HEAD ASSEMBLY (See pages 38-39) THERE MAY BE APPROXIMATELY 1MM OF SLOP WHEN FULLY TIGHTENED.
PITCH LINKAGES ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated. 107-100 Ball Link (4) SPECIFICATIONS FRAME COMPONENTS TRANSMISSION 107-050 Turnbuckle 50mm (2) MAIN FRAME MAIN DRIVE UNIT x2 TORQUE TUBE BOOM BOOM SUPPORTS TAIL ASSEMBLY IF LINKS REQUIRE SIZING, USE PART# 700-001A MOTOR INSTALL SERVOS TAIL CONTROL ROD SWASH PLATE CYCLIC LINKAGES EQUAL MEASUREMENT ON BOTH LINKAGES.
BATTERY TRAY ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
BLADE BOLTS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
CANOPY ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
PHYSICAL SPECIFICATIONS ! V1.1 Components that are factory assembled provide a reference for model assembly. Disassembly and application of thread lock is required where indicated.
