MAKING MODERN LIVING POSSIBLE Instruction Manual VLT® HVAC Drive FC 102 1.1–90 kW www.danfoss.
Contents Instruction Manual Contents 1 Introduction 3 1.1 Purpose of the Manual 3 1.2 Additional Resources 3 1.3 Document and Software Version 3 1.4 Product Overview 3 1.5 Approvals and Certifications 6 1.6 Disposal 6 2 Safety 7 2.1 Safety Symbols 7 2.2 Qualified Personnel 7 2.3 Safety Precautions 7 3 Mechanical Installation 3.1 Unpacking 9 3.2 Installation Environments 9 3.3 Mounting 10 4 Electrical Installation 11 4.1 Safety Instructions 11 4.
Contents Instruction Manual 5.4 Basic Programming 26 5.4.1 Commissioning with SmartStart 26 5.4.2 Commissioning via [Main Menu] 26 5.4.3 Asynchronous Motor Set-up 27 5.4.4 Permanent Magnet Motor Set-up 27 5.4.5 Automatic Energy Optimization (AEO) 28 5.4.6 Automatic Motor Adaptation (AMA) 28 5.5 Checking Motor Rotation 29 5.6 Local Control Test 29 5.7 System Start-up 29 6 Application Set-up Examples 30 7 Diagnostics and Troubleshooting 35 7.1 Maintenance and Service 35 7.
Introduction Instruction Manual 1 1 1 Introduction 1.1 Purpose of the Manual 1.4 Product Overview This instruction manual provides information for safe installation and commissioning of the adjustable frequency drive. 1.4.1 Intended Use This instruction manual is intended for use by qualified personnel. Read and follow the instruction manual to use the adjustable frequency drive safely and professionally, and pay particular attention to the safety instructions and general warnings.
Instruction Manual 13 12 11 2 10 DC- 130BB493.10 1.4.2 Exploded Views DC+ 1 06 05 04 03 02 01 9 8 61 68 39 42 Remove jumper to activate 50 53 54 Safe Stop Max.
Instruction Manual 1 1 130BB492.
1 1 Introduction Instruction Manual 1.4.3 Block Diagram of the Adjustable Frequency Drive Area Title Functions • Input power, internal processing, output, and motor current are monitored to provide efficient operation and control • User interface and external commands are monitored and performed • Status output and control can be provided Figure 1.3 is a block diagram of the internal components of the adjustable frequency drive. See Table 1.2 for their functions. 8 Control circuitry Table 1.
Safety Instruction Manual 2 Safety 2 2 2.3 Safety Precautions 2.1 Safety Symbols The following symbols are used in this document: WARNING Indicates a potentially hazardous situation which could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which could result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE! Indicates important information, including situations that may result in damage to equipment or property. 2.
2 2 Safety Instruction Manual WARNING WARNING DISCHARGE TIME EQUIPMENT HAZARD The adjustable frequency drive contains DC link capacitors that can remain charged even when the adjustable frequency drive is not powered. Failure to wait the specified time after power has been removed before performing service or repair work could result in death or serious injury. Contact with rotating shafts and electrical equipment can result in death or serious injury. 1. Stop motor. 2.
Mechanical Installation Instruction Manual 3 Mechanical Installation 3.1 Unpacking NOTICE! 3.1.1 Items Supplied Do not remove the nameplate from the adjustable frequency drive (loss of warranty). Items supplied may vary according to product configuration. 3.1.2 Storage • 1 2 3 4 5 6 Make sure the items supplied and the information on the nameplate correspond to the order confirmation.
3.3 Mounting Mounting Improper mounting can result in overheating and reduced performance. Cooling • Ensure that top and bottom clearance for air cooling is provided. See Figure 3.2 for clearance requirements. a 1. Ensure that the strength of the mounting location supports the unit weight. The adjustable frequency drive allows side-by-side installation. 2. Place the unit as near to the motor as possible. Keep the motor cables as short as possible. 3.
Electrical Installation Instruction Manual 4 Electrical Installation 4.1 Safety Instructions Wire Type and Ratings See chapter 2 Safety for general safety instructions. WARNING • INDUCED VOLTAGE Induced voltage from output motor cables that run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately or use shielded cables or metal conduits could result in death or serious injury.
Electrical Installation Instruction Manual For EMC-compliant installation 4 4 • Establish electrical contact between cable shield and adjustable frequency drive enclosure by using metal cable connectors or by using the clamps provided on the equipment (see chapter 4.6 Motor Connection). • Use high-strand wire to reduce electrical interference. • Do not use pigtails.
Electrical Installation Instruction Manual 3-phase power input DC bus +10 V DC (U) 96 (V) 97 (W) 98 (PE) 99 Switch Mode Power Supply 10 V DC 24 V DC 15 mA 130/200 mA 88 (-) 89 (+) 50 (+10 V OUT) ON 53 (A IN) + S202 ON 1 2 54 (A IN) - + - relay1 ON=0/4–20 mA OFF=0/-10 V DC +10 V DC 03 12 (+24 V OUT) 01 06 24 V (NPN) 0 V (PNP) 04 19 (D IN) 24 V (NPN) 0 V (PNP) (COM A OUT) 39 27 (D IN/OUT) 24 V (NPN) 0 V (PNP) 24 V S801 ON 24 V 1 2 (D IN/OUT) 400 V AC, 2 A Analog Output 0/4–20
Instruction Manual 130BD529.11 Electrical Installation 2 6 4 4 1 3 4 5 9 10 11 L1 L2 L3 PE U V W PE 8 7 1 PLC 6 Cable connector 2 Adjustable frequency drive 7 Motor, 3-phase and PE 3 Output contactor 8 Line power, 3-phase and reinforced PE 4 Grounding rail (PE) 9 Control wiring 5 Cable insulation (stripped) 10 Equalizing min. 0.025 in2 [16 mm2] Figure 4.
Electrical Installation Instruction Manual 4.6 Motor Connection 4.5 Access Remove cover with a screwdriver (See Figure 4.3) or by loosening attaching screws (See Figure 4.4). 130BT248.10 • WARNING INDUCED VOLTAGE! Induced voltage from output motor cables that run together can charge equipment capacitors even with the equipment turned off and locked out. Failure to run output motor cables separately or use shielded cables or metal conduits could result in death or serious injury. 130BT334.10 Figure 4.
U V 96 97 W 98 130BT302.12 Instruction Manual 130BD531.10 Electrical Installation MOTOR 4 4 99 MOTO R UVW Figure 4.6 Motor Connection for Enclosure Type A2 and A3 Figure 4.6, Figure 4.7, Figure 4.8 and Figure 4.9 represent line power input, motor, and grounding for basic adjustable frequency drives. Actual configurations vary with unit types and optional equipment. W V U 96 130BT337.10 Figure 4.5 Motor Connection 97 98 Figure 4.
Instruction Manual 88 DC91 L1 92 L2 93 L3 95 96 U 97 V 89 DC+ 81 R- 130BA390.11 Electrical Installation 4.7 AC Line Input Connection • Size wiring based upon the input current of the adjustable frequency drive. For maximum wire sizes, see chapter 8.1 Electrical Data. • Comply with local and national electrical codes for cable sizes. 8 R+ 98 W 99 4 4 Procedure 130BB477.10 Figure 4.
Electrical Installation Instruction Manual 4.8 Control Wiring • Terminal description Isolate control wiring from high power components in the adjustable frequency drive. • Terminal Parameter Default setting Description Digital Inputs/Outputs 12, 13 - +24 V DC 24 V DC supply voltage for digital inputs and external transducers. Maximum output current 200 mA for all 24 V loads. 4.8.1 Control Terminal Types 18 5-10 [8] Start Digital inputs. 19 5-11 Figure 4.11 and Figure 4.
Electrical Installation Instruction Manual Terminal description Terminal Parameter Default setting Description Relays 01, 02, 03 5-40 [0] [9] Alarm 04, 05, 06 5-40 [1] [5] Running Form C relay output. For AC or DC voltage and resistive or inductive loads. Table 4.2 Terminal Description Additional terminals: • two form C relay outputs. Location of the outputs depends on adjustable frequency drive configuration. • Terminals located on built-in optional equipment.
Instruction Manual 4.8.4 Voltage/Current Input Selection (Switches) 4.8.5 Safe Torque Off (STO) The analog input terminals 53 and 54 allow setting of input signal to voltage (0–10 V) or current (0/4–20 mA). Default parameter settings: • Terminal 53: speed reference signal in open-loop (see 16-61 Terminal 53 Switch Setting). • Terminal 54: feedback signal in closed-loop (see 16-63 Terminal 54 Switch Setting). Disconnect power to the adjustable frequency drive before changing switch positions.
Electrical Installation Instruction Manual 4.9 Installation Check List Before completing installation of the unit, inspect the entire installation as detailed in Table 4.4. Check and mark the items when completed. ☑ Inspect for Description Auxiliary equipment • Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers that may reside on the input power side of the adjustable frequency drive or output side to the motor. Ensure that they are ready for full-speed operation.
5 5 Commissioning Instruction Manual 5 Commissioning 5.2 Applying Power 5.1 Safety Instructions See chapter 2 Safety for general safety instructions. WARNING HIGH VOLTAGE Adjustable frequency drives contain high voltage when connected to AC line input power. Failure to perform installation, start-up, and maintenance by qualified personnel could result in death or serious injury. • WARNING UNINTENDED START Installation, start-up, and maintenance must be performed by qualified personnel only.
Instruction Manual 5.3 Local Control Panel Operation 1 5.3.1 Local Control Panel The local control panel (LCP) is the combined display and keypad on the front of the unit. 2 The LCP has several user functions: 4 Start, stop, and control speed when in local control • Off Remote Stop 6 B Status Main Menu Alarm Log 7 5 5 8 11 15 Info On An optional numeric LCP (NLCP) is also available. The NLCP operates in a manner similar to the LCP. See the Programming Guide for details on use of the NLCP.
5 5 Commissioning Instruction Manual B. Display Menu Keys Menu keys are used for menu access for parameter set-up, toggling through status display modes during normal operation, and viewing fault log data. Callout Key Function 6 Status Shows operational information. 7 Quick Menu Allows access to programming parameters for initial set-up instructions and many detailed application instructions. 8 Main Menu Allows access to all programming parameters.
Commissioning Instruction Manual 5.3.3 Parameter Settings Establishing the correct programming for applications often requires setting functions in several related parameters. Programming data are stored internally in the adjustable frequency drive. • • • For backup, upload data into the LCP memory To download data to another adjustable frequency drive, connect the LCP to that unit and download the stored settings Restoring factory default settings does not change data stored in the LCP memory 5.3.
Instruction Manual 5.4.2 Commissioning via [Main Menu] 1. Remove power to the unit and wait for the display to turn off. 2. Press and hold [Status], [Main Menu], and [OK] at the same time while applying power to the unit (approximately 5 s or until audible click and fan starts). Factory default parameter settings are restored during start-up. This may take slightly longer than normal. Recommended parameter settings are intended for startup and checkout purposes. Application settings may vary.
Commissioning Instruction Manual 5. Press navigation keys to select [0] International or [1] North America as appropriate and press [OK]. (This changes the default settings for a number of basic parameters). 6. Press [Main Menu] on the LCP. 7. Press the navigation keys to scroll to 0-01 Language. 8. Select language and press [OK]. 9. If a jumper wire is in place between control terminals 12 and 27, leave 5-12 Terminal 27 Digital Input at factory default.
5 5 Instruction Manual Commissioning Rotor detection This function is the recommended choice for applications where the motor starts from standstill, e.g., pumps or conveyors. On some motors, an acoustic sound is heard when the impulse is sent out. This does not harm the motor. Parking This function is the recommended choice for applications where the motor is rotating at slow speed, e.g., windmilling in fan applications. 2-06 Parking Current and 2-07 Parking Time can be adjusted.
Commissioning Instruction Manual 5.7 System Start-up 6. Follow the on-screen instructions. 7. The test runs automatically and indicate when it is complete. 5.5 Checking Motor Rotation NOTICE! Risk of damage to pumps/compressors caused by motor running in wrong direction. Before running the adjustable frequency drive, check the motor rotation. The motor runs briefly at 5 Hz or the minimum frequency set in 4-12 Motor Speed Low Limit [Hz]. 1. Press [Main Menu]. 2.
Instruction Manual Application Set-up Examples 6 Application Set-up Examples The examples in this section are intended as a quick reference for common applications. • Parameters associated with the terminals and their settings are shown next to the drawings. • 6 6 Where switch settings for analog terminals A53 or A54 are required, these are also shown.
Instruction Manual 6.1.2 Start/Stop FC +24 V 12 +24 V 13 D IN 18 D IN 19 COM 20 D IN 27 D IN 29 D IN 32 D IN 33 D IN 37 +10 V A IN 50 A IN 54 COM 55 A OUT 42 COM 39 130BB804.
Instruction Manual +24 V 12 +24 V 13 D IN 18 D IN 19 COM 20 D IN 27 D IN 29 D IN 32 D IN 33 D IN 37 +10 V 50 A IN 53 A IN 54 Parameters Setting FC 5-10 Terminal 18 Digital Input [9] Latched Start 5-12 Terminal 27 Digital Input [6] Stop Inverse * = Default Value Notes/comments: If 5-12 Terminal 27 Digital Input is set to [0] No operation, a jumper wire to terminal 27 is not needed. D IN 37 is an option.
Application Set-up Examples Instruction Manual 6.1.4 RS-485 6.1.3 External Alarm Reset Parameters Setting 130BB685.10 FC 130BB928.10 Parameters Function FC Function +24 V 12 +24 V 13 * = Default Value D IN 18 Notes/comments: D IN 37 is an option. D IN 19 * = Default Value COM 20 Notes/comments: Select protocol, address and baud rate in the abovementioned parameters. D IN 37 is an option.
Instruction Manual 6.1.5 Motor Thermistor CAUTION THERMISTOR INSULATION Risk of equipment damage exists. • Use only thermistors with reinforced or double insulation to meet PELV insulation requirements. Parameters VLT 130BB686.
Diagnostics and Troubleshoo... Instruction Manual 7 Diagnostics and Troubleshooting This chapter includes maintenance and service guidelines, status messages, warnings and alarms and basic troubleshooting. Table 7.1 to Table 7.3 describe the displayed status messages. 7.1 Maintenance and Service Off The adjustable frequency drive does not react to any control signal until [Auto On] or [Hand On] is pressed.
7 7 Diagnostics and Troubleshoo... Instruction Manual Ctrl. Ramp-down Control Ramp-down was selected in Freeze ref. 14-10 Mains Failure. • The AC line voltage is below the value set a digital input (parameter group 5-1* Digital Inputs). The corresponding terminal is active. The adjustable frequency drive saves the actual reference. Changing the reference is now only possible via terminal functions Speed Up and Slow.
Diagnostics and Troubleshoo... QStop Instruction Manual The motor is decelerating using 3-81 Quick Trip lock An alarm occurred and the motor is stopped. Once the cause of the alarm is cleared, power must be cycled to the adjustable frequency drive. The adjustable frequency drive can then be reset manually by pressing [Reset] or remotely by control terminals or serial communication. Stop Ramp Time.
7.4 List of Warnings and Alarms Warning and Alarm Displays • An alarm flashes along with the alarm number. Status 0.0Hz 1(1) 0.00A 0.000kW 0.0Hz 0 130BP086.11 • A warning is displayed in the LCP along with the warning number. Earth Fault [A14] Auto Remote Trip 130BB467.11 ck n Ca l ce Info OK Warn. Alarm Warning LED Alarm LED Warning On Off Alarm Off On (Flashing) Trip Lock On On (Flashing) Figure 7.
Diagnostics and Troubleshoo... Instruction Manual WARNING 6, DC link voltage low The intermediate circuit voltage (DC) is lower than the lowvoltage warning limit. The limit is dependent on the adjustable frequency drive voltage rating. The unit is still active. WARNING/ALARM 7, DC overvoltage If the intermediate circuit voltage exceeds the limit, the adjustable frequency drive trips after a time.
7 7 Diagnostics and Troubleshoo... Instruction Manual Troubleshooting • If the motor torque limit is exceeded during ramp-up, extend the ramp-up time. • If the generator torque limit is exceeded during ramp-down, extend the ramp-down time. • If torque limit occurs while running, possibly increase the torque limit. Make sure that the system can operate safely at a higher torque. • Check the application for excessive current draw on the motor.
Diagnostics and Troubleshoo... Instruction Manual WARNING 24, External fan fault The fan warning function is an extra protective function that checks if the fan is running/mounted. The fan warning can be disabled in 14-53 Fan Monitor ([0] Disabled). Troubleshooting • Check for proper fan operation. • Cycle power to the adjustable frequency drive and check that the fan operates briefly at startup. • Check the sensors on the heatsink and control card. Troubleshooting Check for the following conditions.
7 7 Instruction Manual Diagnostics and Troubleshoo... No. Text 0 Serial port cannot be initialized. Contact your Danfoss supplier or Danfoss Service Department 256-258 Power EEPROM data is defective or too old. Replace power card 512-519 Internal fault. Contact your Danfoss supplier or Danfoss Service Department 783 Parameter value outside of min/max limits 1024-1284 Internal fault.
Diagnostics and Troubleshoo... Instruction Manual ALARM 53, AMA motor too big The motor is too big for the AMA to operate. ALARM 54, AMA motor too small The motor is too small for the AMA to operate. ALARM 55, AMA parameter out of range The parameter values of the motor are outside of the acceptable range. AMA cannot run. ALARM 56, AMA interrupted by user The user has interrupted the AMA. ALARM 57, AMA internal fault Try to restart AMA again. Repeated restarts can overheat the motor.
7 7 Diagnostics and Troubleshoo... Instruction Manual ALARM 94, End of curve Feedback is lower than the setpoint. This may indicate leakage in the system. 22-50 End of Curve Function is set for alarm. Troubleshoot the system and reset the adjustable frequency drive after the fault has been cleared. ALARM 95, Broken belt Torque is below the torque level set for no load, indicating a broken belt. 22-60 Broken Belt Function is set for alarm.
Diagnostics and Troubleshoo... Instruction Manual 7.5 Troubleshooting Symptom Possible cause Test Display dark/No function Missing input power See Table 4.4 Solution Check the input power source. Missing or open fuses or circuit See open fuses and tripped circuit breaker breaker tripped in this table for possible causes. Follow the recommendations provided. No power to the LCP Replace the faulty LCP or connection cable. Check the LCP cable for proper connection or damage.
7 7 Diagnostics and Troubleshoo... Instruction Manual Symptom Possible cause Test Solution Motor is not reaching maximum speed Frequency limits set wrong Check output limits in 4-13 Motor Speed Program correct limits. High Limit [RPM], 4-14 Motor Speed High Limit [Hz] and 4-19 Max Output Frequency. Reference input signal not scaled correctly Check reference input signal scaling in 6-0* Program correct settings. Analog I/O Mode and parameter group 3-1* References.
Diagnostics and Troubleshoo... Instruction Manual Symptom Test Solution Bypass critical frequencies by using Check if noise and/or vibration have been reduced to an acceptable limit. Possible cause Acoustic noise Resonances, e.g., in the or vibration motor/fan system (e.g., a fan blade is making noise or vibrations at certain frequencies) parameters in parameter group 4-6* Speed Bypass. Turn off overmodulation in 14-03 Overmodulation.
8 8 Specifications Instruction Manual 8 Specifications 8.1 Electrical Data Line Power Supply 1 x 200–240 V AC Type Designation P1K1 P1K5 P2K2 P3K0 P3K7 P5K5 P7K5 P15K Typical Shaft Output [kW] 1.1 1.5 2.2 3.0 3.7 5.5 7.5 15 P22K 22 Typical Shaft Output [HP] at 240 V 1.5 2.0 2.9 4.0 4.9 7.
Specifications Instruction Manual 8.1.1 Line Power Supply 3x200–240 V AC P1K1 P1K5 P2K2 P3K0 Typical Shaft Output [kW] Type Designation 1.1 1.5 2.2 3.0 P3K7 3.7 Typical Shaft Output [HP] at 208 V 1.5 2.0 2.9 4.0 4.9 IP20/Chassis6) A2 A2 A2 A3 A3 IP55/Type 12 A4/A5 A4/A5 A4/A5 A5 A5 IP66/NEMA 4X A4/A5 A4/A5 A4/A5 A5 A5 16.7 Output current Continuous (3x200–240 V) [A] 6.6 7.5 10.6 12.5 Intermittent (3x200–240 V) [A] 7.3 8.3 11.7 13.8 18.
50 B3 B1 B1 B1 Typical Shaft Output [HP] at 208 V IP20/Chassis7) IP21/NEMA 1 IP55/Type 12 IP66/NEMA 4X 26.6 8.7 Continuous kVA (208 V AC) [kVA] Estimated power loss at rated max. load Danfoss A/S © Rev. 11/06/2014 All rights reserved. 0.96 0.96 16, 10, 16 (6, 8, 6) 10, 10 (8, 8, -) 10, 10 (8, 8, -) 310 30.8 28.0 11.1 33.9 30.8 B1 B1 B1 B3 10 7.5 P7K5 0.96 35, -, - (2, -, -) 35, 25, 25 (2, 4, 4) 35, -, - (2, -, -) 447 46.2 42.0 16.6 50.8 46.
Specifications Instruction Manual 8.1.2 Line Power Supply 3x380–480 V AC P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 Typical Shaft Output [kW] Type Designation 1.1 1.5 2.2 3.0 4.0 5.5 7.5 Typical Shaft Output [HP] at 460 V 1.5 2.0 2.9 4.0 5.0 7.5 10 IP20/Chassis6) A2 A2 A2 A2 A2 A3 A3 IP55/Type 12 A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 IP66/NEMA 4X A4/A5 A4/A5 A4/A5 A4/A5 A4/A5 A5 A5 Output current Continuous (3x380–440 V) [A] 3 4.1 5.6 7.
52 B1 B1 IP21/NEMA 1 IP55/Type 12 IP66/NEMA 4X 16.7 Continuous kVA (460 V AC) [kVA] Continuous (3x440–480 V) [A] Intermittent (3x440–480 V) [A] Danfoss A/S © Rev. 11/06/2014 All rights reserved. 0.98 Table 8.5 Line Power Supply 3x380–480 V AC - Normal overload 110% for 1 minute, P11K-P90K 0.98 35, -, - (2, -, -) 35, 25, 25 (2, 4, 4) Efficiency3) 0.98 525 39.6 36 44 40 31.9 30.5 44 40 48.4 44 B2 B2 B2 B4 30 22 P22K 35, -, - (2, -, -) 465 34.1 31 37.4 34 27.1 26 37.
Specifications Instruction Manual 8.1.3 Line Power Supply 3x525–600 V AC P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 Typical Shaft Output [kW] Type Designation 1.1 1.5 2.2 3.0 3.7 4.0 5.5 7.5 IP20/Chassis A3 A3 A3 A3 A2 A3 A3 A3 IP21/NEMA 1 A3 A3 A3 A3 A2 A3 A3 A3 IP55/Type 12 A5 A5 A5 A5 A5 A5 A5 A5 IP66/NEMA 4X A5 A5 A5 A5 A5 A5 A5 A5 Continuous (3 x 525–550 V) [A] 2.6 2.9 4.1 5.2 - 6.4 9.5 11.5 Intermittent (3 x 525–550 V) [A] 2.9 3.2 4.
54 B1 B1 B1 IP21/NEMA 1 IP55/Type 12 IP66/NEMA 4X 17.9 Continuous kVA (575 V AC) [kVA] Danfoss A/S © Rev. 11/06/2014 All rights reserved. 16/6 0.98 Efficiency3) 0.98 700 43 39 40.8 41 45 41 47 43 B2 B2 B2 B4 30 P30K Table 8.7 Line Power Supply 3x525–600 V AC - Normal overload 110% for 1 minute, P11K-P90K 0.98 35, -, - (2, -, -) 35, 25, 25 (2, 4, 4) Line power disconnect switch included 0.98 525 36 32.7 33.9 34.
Specifications Instruction Manual 8.1.4 Line Power Supply 3 x 525–690 V AC P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 Typical Shaft Output [kW] Type Designation 1.1 1.5 2.2 3.0 4.0 5.5 7.5 Enclosure IP20 (only) A3 A3 A3 A3 A3 A3 A3 Continuous (3 x 525–550 V) [A] 2.1 2.7 3.9 4.9 6.1 9.0 11 Intermittent (3 x 525–550 V) [A] 3.4 4.3 6.2 7.8 9.8 14.4 17.6 Continuous kVA (3 x 551–690 V) [A] 1.6 2.2 3.2 4.5 5.5 7.5 10 Intermittent kVA (3 x 551–690 V) [A] 2.6 3.5 5.1 7.
8 8 Specifications Instruction Manual Type Designation P11K P15K P18K P22K P30K High/Normal Load NO NO NO NO NO Typical Shaft Output at 550 V [kW] 7.5 11 15 18.5 22 Typical Shaft Output at 690 V [kW] 11 15 18.5 22 30 IP20/Chassis B4 B4 B4 B4 B4 IP21/NEMA 1 B2 B2 B2 B2 B2 IP55/NEMA 12 B2 B2 B2 B2 B2 Output current Continuous (3 x 525–550 V) [A] Intermittent (60 s overload) (3 x 525–550 V) [A] Continuous (3 x 551–690 V) [A] 14 19 23 28 36 22.4 20.9 25.
Specifications Instruction Manual Type Designation P37K P45K P55K P75K P90K High/Normal Load NO NO NO NO NO Typical Shaft Output at 550 V [kW] 30 37 45 55 75 Typical Shaft Output at 690 V [kW] 37 45 55 75 90 IP20/Chassis B4 C3 C3 D3h D3h IP21/NEMA 1 C2 C2 C2 C2 C2 IP55/NEMA 12 C2 C2 C2 C2 C2 Output current Continuous (3 x 525–550 V) [A] Intermittent (60 s overload) (3 x 525–550 V) [A] Continuous (3 x 551–690 V) [A] 43 54 65 87 105 47.3 59.4 71.5 95.
8 8 Specifications Instruction Manual 8.2 Line Power Supply Line power supply Supply Terminals Supply voltage Supply voltage Supply voltage L1, L2, L3 200–240 V ±10% 380–480 V/525–600 V ±10% 525–690 V ±10% AC line voltage low/line drop-out: During low AC line voltage or a line drop-out, the adjustable frequency drive continues until the intermediate circuit voltage drops below the minimum stop level, which corresponds typically to 15% below the adjustable frequency drive's lowest rated supply voltage.
Specifications Instruction Manual 8.4 Ambient Conditions Environment IP rating IP00/Chassis, IP201)/Chassis, IP212)/Type 1, IP54/Type 12, IP55/Type 12, IP66/Type 4X Vibration test 1.0 g Max. relative humidity 5%–93% (IEC 721-3-3; Class 3K3 (non-condensing) during operation Aggressive environment (IEC 60068-2-43) H2S test class Kd 3) Ambient temperature Max.
Instruction Manual Safe Torque Off Terminal 373), 4) (Terminal 37 is fixed PNP logic) Voltage level Voltage level, logic'0' PNP Voltage level, logic'1' PNP Maximum voltage on input Typical input current at 24 V Typical input current at 20 V Input capacitance 0–24 V DC <4 V DC >20 V DC 28 V DC 50 mA rms 60 mA rms 400 nF All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) Terminals 27 and 29 can also be programmed as output.
Specifications Instruction Manual Pulse Programmable pulse Terminal number pulse Max. frequency at terminal 29, 33 Max. frequency at terminal 29, 33 Min. frequency at terminal 29, 33 Voltage level Maximum voltage on input Input resistance, Ri Pulse input accuracy (0.1–1 kHz) Encoder input accuracy (1–11 kHz) 2/1 291), 332)/333) 110 kHz (push-pull driven) 5 kHz (open collector) 4 Hz see chapter 8.6.1 Digital Inputs 28 V DC approx. 4 kΩ Max. error: 0.1% of full scale Max. error: 0.
8 8 Instruction Manual Specifications Relay outputs Programmable relay outputs Relay 01 Terminal number Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) Max. terminal load (DC-13)1) (Inductive load) Relay 02 (FC 302 only) Terminal number Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3) Overvoltage cat. II Max.
Specifications Instruction Manual 8.7 Connection Tightening Torques Power [kW] Enclosure 200–240 V 380–480/500 V A2 1.1–2.2 1.1–4.0 A3 3.0–3.7 5.5–7.5 A4 1.1–2.2 1.1–4.0 A5 1.1–3.7 1.1–7.5 B1 5.5–11 B2 Torque (in-lb [Nm]) Line power Motor DC connection Brake Ground Relay 0.6 0.6 0.6 1.8 3 0.6 0.6 0.6 0.6 1.8 3 0.6 0.6 0.6 0.6 1.8 3 0.6 1.1–7.5 0.6 0.6 0.6 1.8 3 0.6 11–18 11–18 1.8 1.8 1.5 1.5 3 0.6 15 22–30 22–30 4.5 4.5 3.7 3.7 3 0.
Specifications Instruction Manual 8.8.1 CE Compliance 200–240 V Enclosure type Power (hp [kW]) Recommended fuse size Recommended max. fuse size Recommended circuit breaker (Moeller) Max. trip level [A] A2 1.5–3 [1.1–2.2] gG-10 (1.5–2 [1.1–1.5]) gG-16 (3 [2.2]) gG-25 PKZM0-25 25 A3 4–5 [3.0–3.7] gG-16 (4 [3]) gG-20 (5 [3.7]) gG-32 PKZM0-25 25 B3 7.5–15 [5.5–11] gG-25 (7.5–10 [5.5–7.
Specifications Instruction Manual 380–480 V Enclosure type Power (hp [kW]) Recommended fuse size Recommended max. fuse size Recommended circuit breaker (Moeller) Max. trip level [A] A2 1.5–5 [1.1–4.0] gG-10 (1.5–4 [1.1–3]) gG-16 (5 [4]) gG-25 PKZM0-25 25 A3 7.5–10 [5.5–7.
Specifications Instruction Manual 525–600 V Enclosure type Power (hp [kW]) Recommended fuse size Recommended max. fuse size Recommended circuit breaker (Moeller) Max. trip level [A] A3 5.5–7.5 gG-10 (7.5 [5.5]) gG-16 (10 [7.
Specifications Instruction Manual 8.8.2 UL Compliance 1 x 200–240 V Recommended max. fuse Power (hp [kW]) Max. prefuse size [A] Bussmann CC Bussmann CC SIBA RK1 Littelfuse RK1 FerrazShawmut CC FerrazShawmut RK1 FerrazShawmut J 1.5 [1.1] 15 FWX15 KTNR15 JKS15 JJN15 FNQR-15 KTKR-15 LPCC-15 5017906016 KLNR15 20 FWX20 KTNR20 JKS20 ATM-R15 A2K-15R HSJ15 JJN20 FNQR-20 KTKR-20 LPCC-20 5017906020 KLNR20 3 [2.
8 8 Specifications Instruction Manual Recommended max. fuse Power (hp [kW]) SIBA Type RK1 Littlefuse Type RK1 FerrazShawmut Type CC 1.5 [1.1] 5017906-010 KLN-R-10 ATM-R-10 2 [1.5] 5017906-016 KLN-R-15 ATM-R-15 3 [2.2] 5017906-020 KLN-R-20 4 [3.0] 5017906-025 5 [3.
Specifications Instruction Manual Recommended max.
Specifications Instruction Manual 3x525–690 V Recommended max. fuse 8 8 Power (hp [kW]) Bussmann Type RK1 Bussmann Type J Bussmann Type T Bussmann Type CC Bussmann Type CC Bussmann Type CC 1.5 [1.1] KTS-R-5 JKS-5 JJS-6 FNQ-R-5 KTK-R-5 LP-CC-5 2–3 [1.5–2.2] KTS-R-10 JKS-10 JJS-10 FNQ-R-10 KTK-R-10 LP-CC-10 4 [3] KTS-R15 JKS-15 JJS-15 FNQ-R-15 KTK-R-15 LP-CC-15 5 [4] KTS-R20 JKS-20 JJS-20 FNQ-R-20 KTK-R-20 LP-CC-20 7.5 [5.
MG11AK22 525–690 V 525–600 V 380–480/ 500 V 200–240 V 10.55 [268] Danfoss A/S © Rev. 11/06/2014 All rights reserved. C C Depth without option A/B With option A/B Depth (in [mm]) 8.47 [222] 2.76 [70] 8.66 [220] 2.76 [70] Distance between mounting holes 5.91 [150] 8.15 [207] 5.91 [150] Width of backplate with B two C options 5.12 [130] 3.54 [90] 8.07 [205] 5.12 [130] Width of backplate with B one C option b 3.54 [90] Width of backplate B Width (in [mm]) 10.12 [257] 8.
72 ø0.22 [ø5.5] ø0.22 [ø5.5] e 10.8 [4.9] ø0.22 [ø5.5] ø0.43 [ø11] 0.315 [8.0] 1.5–10 [1.1–7.5] Danfoss A/S © Rev. 11/06/2014 All rights reserved. - Metal cover (IP55/66) Table 8.24 Power Ratings, Weight and Dimensions Click Plastic cover (low IP) - Click 11.7 [5.3] 14.6 [6.6] 1.5 - 21.4 [9.7] 0.24 [6] 0.26 [6.5] ø0.49 [ø12] ø0.26 [ø6.5] 15.5 [7.0] 1.5–10 [1.1–7.5] 1.5–10 [1.1–7.5] 1.5–5 [1.1–3.7] A5 1.5 - 29.8/31.3 [13.5/14.2] 0.35 [9] ø0.26 [ø6.5] ø0.49 [ø12] 0.33 [8.
Appendix Instruction Manual 9 Appendix 9.
74 Danfoss A/S © Rev. 11/06/2014 All rights reserved.
MG11AK22 8-** 8-0* 8-01 8-02 8-03 8-04 8-05 8-06 8-07 8-08 8-09 8-1* 8-10 8-13 8-3* 8-30 8-31 8-32 8-33 8-34 8-35 8-36 8-37 8-4* 8-40 8-42 8-43 8-5* 8-50 8-52 8-53 8-54 8-55 8-56 8-7* 8-70 8-72 8-73 8-74 8-75 8-8* 8-80 8-81 8-82 8-83 8-84 8-85 8-89 8-9* 8-90 8-91 8-94 6-6* 6-60 6-61 6-62 6-63 6-64 Analog Output X30/8 Terminal X30/8 Output Terminal X30/8 Min. Scale Terminal X30/8 Max. Scale Terminal X30/8 Output Bus Control Terminal X30/8 Output Timeout Preset Comm.
15-63 15-70 15-71 15-72 15-73 15-74 15-75 15-76 15-77 15-8* 15-80 15-81 15-9* 15-92 15-93 15-98 15-99 16-** 16-0* 16-00 16-01 16-02 16-03 16-05 16-09 16-1* 16-10 16-11 16-12 16-13 16-14 16-15 16-16 16-17 16-18 16-20 16-22 16-26 16-27 16-3* 16-30 16-32 16-33 16-34 16-35 16-36 16-37 16-38 16-39 16-40 16-41 16-43 16-49 16-5* 16-50 16-52 16-53 16-54 16-55 Option Serial No Option in Slot A Slot A Option SW Version Option in Slot B Slot B Option SW Version Option in Slot C0 Slot C0/E0 Option SW Version Option in
23-1* 23-15 23-16 23-5* 23-50 23-51 23-53 23-54 23-6* 23-60 23-61 23-62 23-63 23-64 23-65 23-66 23-67 23-8* 23-80 23-81 23-82 23-83 23-84 24-** 24-0* 24-00 24-01 24-02 24-03 24-04 24-05 24-06 24-07 24-09 24-1* 24-10 24-11 24-9* 24-90 24-91 24-92 24-93 24-94 24-95 24-96 24-97 24-98 24-99 25-** 25-0* 25-00 25-02 25-04 25-05 25-06 25-2* 25-20 25-21 25-22 Maintenance Reset Reset Maintenance Word Maintenance Text Energy Log Energy Log Resolution Period Start Energy Log Reset Energy Log Trending Trend Variable C
Index Instruction Manual Index Control terminals........................................................................... 35, 37 Control wiring................................................................... 11, 14, 19, 21 A Control word timeout......................................................................... 40 Abbreviations......................................................................................... 73 Conventions.............................................................
Index Instruction Manual Grounded delta..................................................................................... 17 Motor cables....................................................................................... 0 Grounding.......................................................................... 15, 17, 21, 22 Motor current...................................................................... 6, 23, 28, 42 Motor data..................................................................
Index Instruction Manual Quick menu..................................................................................... 23, 24 Terminal 54............................................................................................. 20 Thermal protection................................................................................ 6 R Thermistor........................................................................................ 18, 34 Ramp-down time...............................................
Index Instruction Manual MG11AK22 Danfoss A/S © Rev. 11/06/2014 All rights reserved.
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