Geniox Core Air handling unit User Manual Document in original language | Version GB Part number of this manual 90925520 Order number output
Only the English version is valid in case of a dispute. Translated versions are not valid in case of disputes.
Detailed table of contents on the following pages General description A B C D E F G H Manufacturer Name of machines Declaration of Conformity - example General descriptions, dangers and warnings Drawings, diagrams, guides and instructions for the use, maintenance and repair Employees in charge of operation/control/maintenance Intended use and range of applications Unintended use and misuse – inappropriate applications for the machine Installation I J Instructions for unloading on the site as well as inst
Contents A B C D E F G H I Manufacturer....................................................................................................................................1 Name of machines .............................................................................................................................1 Declaration of Conformity - example ......................................................................................................2 General descriptions, dangers and warnings ..........
Contents I.3.5 Lock the doors by using the key.................................................................................... 28 Installation – Pipes for water – hot and chilled, valves and drains ...................................................... 28 I.4.1 Description............................................................................................................... 28 I.4.2 Pipe connections .................................................................................................
Contents R.4 Filters – always replace filters with new filters with the same characteristics as original filters to maintain SFP value ................................................................................................................ 47 R.4.1 Bag filters – the number of filters and sizes of frames ........................................................ 48 R.4.2 Panel filters – the number of filters and the sizes of the frames ............................................ 48 R.4.
Contents Annex 13 output | Operator’s guide (how to use the Systemair control panel) (in separate cover) ................................
Manufacturer | A Manufacturer This User Manual covers all air handling units delivered by Systemair A/S. Manufacturer and supplier data: Systemair A/S Ved Milepælen 7 DK-8361 Hasselager Responsible for documentation: Ulf Bang B Name of machines This manual is about Systemair air handling units called Geniox Core 10, Geniox Core 11, Geniox Core 12, Geniox Core 14, Geniox Core 16, Geniox Core 18, Geniox Core 20.
2 | Declaration of Conformity - example C Declaration of Conformity - example The manufacturer: Systemair A/S Ved Milepælen 7 DK - 8361 Hasselager Hereby declares that, air handling units of the flowing types: DANVENT DV10, DANVENT DV15, DANVENT DV20, DANVENT DV25, DANVENT DV30, DANVENT DV40, DANVENT DV50, DANVENT DV60, DANVENT DV80, DANVENT DV100, DANVENT DV120, DANVENT DV150, DANVENT DV190 and DANVENT DV240.
General descriptions, dangers and warnings | D General descriptions, dangers and warnings Geniox air handling units are order specific machines available in thousands of different configurations. Only a few examples of machine configurations are described below. The air handling units are intended for the transport and treatment of air between -40 °C and + 40 °C. The units are exclusively for comfort ventilation. Maintenance of the units must be carried out by skilled technicians.
4 | General descriptions, dangers and warnings Position Description Symbol 1. Branding 2. Outdoor air duct connection 3. Exhaust air duct connection 4. Damper 5. Warning about crushing 6. Connect sections with identical numbers 7. Energy recovery 8. Warning about danger by rotating parts 9. Filter with indication of airflow direction 10. Warning about danger by electricity 11. Controller in a cabinet behind this inspection door 12.
General descriptions, dangers and warnings | Position Description 13. Machine card 14. Supply air duct connection 15. Heating coil 16. Warning about danger by heat 17. Weight of the section, production number of the unit, number of the section. 18. Warning about danger by rotating fan during 4 minutes rundown period. 19. Fan with arrow for indication of airflow direction. 20. Lifting prohibited 21. Lifting permitted. 22.
6 | General descriptions, dangers and warnings Position Description Symbol Cooling coil Reversible heat pump Other labels Sound attenuator Inspection Humidifier Change over coil D.1.2 Weight of each section and production number – example for the Geniox Core unit Weight of the section. Production number of the unit. Number of the section in the unit. Product name in this example is Geniox Core 16.
General descriptions, dangers and warnings | Warning Warning about crushing. Warning Warning about danger by electricity. Warning Warning about danger by heat Warning Rotating fan during 4 minutes rundown period with risk of injury. 4 min. STOP Warning Attension — risk for injury or damage on material. D.2 Data about the unit according to cards and labels in and on the unit D.2.
8 | General descriptions, dangers and warnings System ground TN-S Current type AC Frequence 50 HZ Rated voltage 3*400 V+N+PE VAC Control voltage 24 VDC PSCC max 6 kA PSCC min 650 A Max fuse 25 Min fuse 10 Cable colors: Protection circuit Green/yellow 230 VAC phase Black 0 VAC neutral Blue 24 VDC Grey 0 VDC Grey Analog/digital Grey D.2.3 Flowchart – example of the label placed on or with the cabinet D.2.
General descriptions, dangers and warnings | Id Description BP Filter guard - digital BP Pressure transmitter – 0-10V BM Sensor for relative humidity – 0-10V BQ Sensor for CO2 – 0-10V TA Controller and drive motor for rotary heat exchanger – modulating – 0-10V D.2.
10 | General descriptions, dangers and warnings D.2.6 Control board for Systemair Access control system Terminals at the Access control board. The connected components is an example, and not unique for any order.
Drawings, diagrams, guides and instructions for the use, maintenance and repair | D.3 The control panel for the control system. The control panel is delivered in a cardboard box containing the other external control components. This cardboard box is usually placed in the section with the supply air fan. The Operator’s Guide (also called The User’s Guide) is one of the annexes delivered with this – User Manual. This is the NaviPad control panel for the Access control system from Systemair.
12 | Intended use and range of applications G Intended use and range of applications The air handling units are intended for transport and treatment of air between -40 °C and + 40 °C The units are exclusively for comfort ventilation. The units are not for environments that exceed the corrosion class C4 according to EN ISO 12944-2 (motors are constructed for handling of air between -20 °C and + 60 °C).
Instructions for unloading on the site as well as installation and connection | I.1.2 Unloading by forklift truck The forks of the truck must be sufficiently long to avoid any damage to the AHU underside. I.1.3 Unloading by crane AHU delivered on transport pallet must be lifted by straps as shown in the illustration. I.1.4 Transport of unit without base frame on the site Units without base frame are always delivered in sections with each section on a pallet.
14 | Instructions for unloading on the site as well as installation and connection I.1.6 Lifting a unit with installed brackets on the base frame for lifting. Lifting beam and straps are not included in the delivery. I.1.7 Lifting a unit without base frame and legs but with installed brackets for lifting.
Instructions for unloading on the site as well as installation and connection | Caution Do not lift a section in the 4 brackets that are marked with the label — lifting prohibited. Lifting prohibited — in this bracket. This bracket in sections in the size 20 is not for lifting the section. This bracket is for permanently holding 2 sections tight together with 8 mm bolts. This bracket in sections in the sizes 10 – 18 is not for lifting the section.
16 | Instructions for unloading on the site as well as installation and connection Do not activate the wheels of manual hydraulic hand truck on the horizontal profile of a middle profile. Activation of the wheels on the horizontal profile might bend the profile. The forks of the manual hydraulic hand truck must be longer than the width or length of the section/unit to achieve safe transport of the section/unit.
Instructions for unloading on the site as well as installation and connection | Caution If the base frame have 4 holes for forks as shown, the section/unit must be lifted evenly by 2 manual hydraulic hand trucks in each side. Hereby 4 manual hydraulic hand trucks must be used. There is a risk of overturning causing injury and damage to property if a section/unit is lifted unevenly or only by one manual hydraulic hand truck in each side.
18 | Instructions for unloading on the site as well as installation and connection I.1.12 Tilt less than 30˚ during transportation of the section with heat pump During transportation, the unit section must always be in the upright position or tilted less than 30˚. If it is necessary to tilt the unit more than 30˚, the suction pipe of the compressor must point upwards to prevent the escape of oil from the compressor sump. I.1.
Instructions for unloading on the site as well as installation and connection | I.2.4 VLWH Base frames for outdoor units Outdoor units must be installed on 218 mm high base frames and are always fitted to the AHU sections. Hot-dip galvanized base frames are recommended for outdoor units. Systemair delivers these base frames without the above mentioned adjustable feet. I.2.
20 | Instructions for unloading on the site as well as installation and connection Note! Place the strap on the bottom profiles of the unit to avoid any load and stress on the vertical profiles when sections are pulled together along the base frame or on the floor. The sections must be pulled fully and tight together with the strap placed on the bottom profiles. I.2.
Instructions for unloading on the site as well as installation and connection | Holes for screws are factory made in the vertical profile of one section and an inserts with thread — RIVNUTS — have been factory mounted in the corresponding vertical profile of the other section. Insert the screw in the hole and tighten the screw. It might be useful to pull the sections fully together prior to tightening the screws. Bracket inside a section. A similar bracket is installed in the next section.
22 | Instructions for unloading on the site as well as installation and connection Brackets inside a section. Similar brackets are installed in the next section. These are the brackets in the Geniox sizes 20 Press the sections hard together so that the rubber profiles are so flat that the iron frames of the two sections are joined. Strap with tensioner is suitable for pressing the sections hard together.. Note! Do not place the strap on the vertical profiles.
Instructions for unloading on the site as well as installation and connection | Rigid duct connection at the Geniox Core unit is available with 20 mm or 30 mm flange for LS profile and screw clamps. Please check the order confirmation or the data in the annex 2 concerning the size of the flange — 20 mm or 30 mm. Furthermore the rigid duct connection is always with a 8,5 mm hole in each corner of the flange.
24 | Instructions for unloading on the site as well as installation and connection I.2.10.3 Heating coil — hot water If the heating coil is mounted on the rigid duct connection of the air handling unit, the installer must support the coil further by brackets or suspension prior to mounting of ducts and pipes. Duct as well as heating coil must be insulated according to local guidelines. I.2.10.4 Heating coil — electrical Duct as well as heating coil must be insulated according to local guidelines. I.2.
Instructions for unloading on the site as well as installation and connection | Use an Allen key — size 6 or size 8 — for refitting the safety guard from Systemair. Replace the vibration damping rubber list if it is damaged. I.2.12 Lock the doors by using the key Use the special key to lock the doors. The doors are not locked automatically by turning the handle to the vertical position.
26 | Instructions for unloading on the site as well as installation and connection I.3 I.3.1 Installation - electrical Video instruction and overview Note: Instructions about easy, quick and safe installation of sensors and cables in a 3–minutes video. The video is available on YouTube. https://youtu.be/y3oB9z44MCk The cabinet is always placed in the section with the supply air fan.
Instructions for unloading on the site as well as installation and connection | The wiring diagrams are not unique for the order specific units, but it is standard wiring diagrams with data about all configurations of the units. Hereby the wiring diagrams will inform about components that are not ordered and delivered. See the order confirmation and Annex 2 with exact information about the accessory components that are ordered and delivered.
28 | Instructions for unloading on the site as well as installation and connection Connection and start-up of the Access control system with the NaviPad control panel is described in: Quick guide NaviPad — on 16 pages.This information is available on Systemair.com I.3.5 Lock the doors by using the key Use the key to lock the doors. The doors are not locked automatically by turning the handle to the vertical position. I.4 I.4.
Instructions for unloading on the site as well as installation and connection | sensors and a control system. Pipes, insulation, electrical heating wires, control system for heating wires and circulation pump are not delivered by Systemair. I.4.4.2 Cooling coils If ordered with the unit, the valves and valve motors are stored in a carton box placed inside the unit. Pipes for cooling must be protected by insulation against condensation on the pipes and loss of cooling in the summer.
30 | Instructions for unloading on the site as well as installation and connection To protect against frost a temperature sensor for the transmission of an analog signal to the controller is placed in a pipe on the collection pipe for return water. The sensor must be fitted water tight with a cap in the pipe before water under pressure is in the coil. The pipe for the sensor is soldered on the collection pipe and it is important to hold contra on the pipe, when the cap is tightened. Coil seen from above.
Instructions for unloading on the site as well as installation and connection | I.4.6 Video instruction — draining condensate water from heat exchanger Condensate from the plate heat exchanger or run-around-coil is collected in the drip tray. Heavy negative air pressure in this section prevents the water from flowing out of the drainpipe. A water trap with sufficient closing level of the water is essential to ensure that condensate water flows out of the unit.
32 | Instructions for unloading on the site as well as installation and connection H1 must be shortened on the site by the installer — sometimes to only 100 mm — because the height of the low version of the base frame is only 118 mm. The adjustable length of H2 must be reduced to the minimum of 40 mm.
Installation and assembly instructions for reduction of noise and vibration emissions | I.4.8 Roof of flat steel plates — connection of sections Four section with flat steel roof Install the U-shaped profile over the vertical profiles of the sections to avoid that water will be sucked into the air handling unit by the negative pressure inside the sections.
34 | Start-up, adjustments, use, commissioning and unit in hipernation • Printed form for Commissioning protocol - Annex 9 • Test report because the unit was delivered with Systemair control system – Annex 10 • Short description about the main components in the control system —Annex 11 • Wiring diagrams about the Systemair control system - Annex 12 • Operator’s guide for the Systemair control panel - Annex 13 K.2 Documentation is available for download From https://techdoc.systemair.
Start-up, adjustments, use, commissioning and unit in hipernation | • If the unit contains electric air heater, make sure that the supply isolator disconnects with the unit.
36 | Start-up, adjustments, use, commissioning and unit in hipernation K.5.2 Extended operation and external start/stop (for example by presence detectors) When the unit is running at reduced speed or is in shutdown mode, it can be forced up one step by using a Push button (impulse). The required number of minutes for the extended operation must be selected on the Systemair Control Panel. Button and cable are not delivered by Systemair.
Start-up, adjustments, use, commissioning and unit in hipernation | K.5.8.2 Control of heating capacity connected to unit without Systemair control system Electrical heater installed with separate controller beside the heater. The separate controller is designed for capacity conversion of the 0-10 V control signal from the main control system. The heating capacity is adapted in steps.
38 | Start-up, adjustments, use, commissioning and unit in hipernation K.5.13 Filter guards Filter guard over pre-filter and primary filter installed and connected to the controller for display of alarm when the mechanically set limit is exceeded. Filter alarm will be displayed on the Systemair Control Panel. K.5.14 Room temperature sensors One or two external room temperature sensors are available.
Start-up, adjustments, use, commissioning and unit in hipernation | K.7 Accurate measuring of SFP (Specific Fan Power) When this cover called service door in the inspection door is removed, there is no leakage of air flow, and the true power consumption can be measured by connection of an instrument to the terminals in the cabinet because . Measure the ampere by the clamps as show and measure the volts on the terminals L1, L2 and L3 as shown.
40 | Information about the residual risks With removed cover called service door in the inspection door there is free access to place ampere measuring clamps around the cables and free access to terminals to measure volt. The instrument will calculate actually consumed watt. The actual airflow is continuously calculated by the control system and shown in the control panel. With accurate values of watt and airflow the accurate SFP value can be calculated. K.
Information about the residual risks | Hazards/dangerous area: • Sharp edges on plates might occur inside the machines as well as sharp edges on frames of dampers. No sharp edges on the outside of the units. Dangerous incident: • Cut fingers/hands. Claim for reduction of danger: • Risk only exists during maintenance and cleaning. This takes place at least once every year. Use of gloves and helmet is described in this manual. Cut-resistant gloves for protection against injury from sharp metal plate edges.
42 | Information about the residual risks L.1.6 Filters L.1.6.1 Risk caused by missing change of filters Hazards/dangerous area: • Missing change of filters and missing maintenance decrease the capacity and final consequence will be breakdown. Dangerous incident: • By extensive lack of of filter change and maintenance the machine can break down. Claim for reduction of danger: • In the manual is the method and schedule for change of filters and maintenance specified. L.1.6.
Information about the residual risks | L.1.7.3 Risk of rotating impeller caused by stack effect (chimney effect). Hazards/dangerous area: • On special occasions stack effect – also called chimney effect – in the ducts create airflows that drives the impellers by turned off motors. Dangerous incident: • Injury of fingers, hands and arms.
44 | Instructions on the protective measures during repair and maintenance Claim for reduction of danger: • Installer and user must be aware of the fact that lightning makes a risk that requires installation of overvoltage protection devices to lead the lightning overvoltage to an earth lead on a safe way. The need for overvoltage protection devices depend on where the unit is placed in and on the building. • Installer and user must take care of this according to local statutory requirements.
Instructions for machinery where these are regularly to be transported | O.4 General disassembly – sharp edges Pay attention to several sharp edges during dismantling and disposal of the unit. To avoid injury, CE-marked cut-resistant gloves as well as helmet must be used. The measures are described further in the Maintenance, Dismantling and Disposal Manual.
46 | Adjustment and maintenance operations R.2 Unlock and lock the doors by using the key Use the key to lock the doors. The doors are not locked automatically by turning the handle to the vertical position. R.3 Recommended maintenance intervals Function Maintenance Number per year Unit casing Cleaning of the unit casing. 1 Control of rubber seals on doors and between sections. 1 Change on demand by alarm and always minimum twice a year. 2 Control of rubber seals.
Adjustment and maintenance operations | Function Maintenance Number per year Hot water coil Check the dirt accumulation and clean, if needed. 1 Bleeding, if needed. 1 Test of frost protection sequence 1 Test of circulation pump 1 Check dirt accumulation and clean, if needed. 1 Test the function of the system with the fuses for the safety. 1 Check dirt accumulation and clean, if needed.
48 | Adjustment and maintenance operations F7 — ePM1 60% F7 CityFlo — ePM1 60% F8 — ePM1 75% F9 — ePM1 85% R.4.1 Bag filters – the number of filters and sizes of frames Filters in supply air and in extract air are always the same sizes and the same numbers. See the filters in supply or extract air below.
Adjustment and maintenance operations | Note: Instructions about easy, quick and safe change of filters are displayed in a 2–minutes video. The video is available on YouTube. https://youtu.be/7SKylGOGNZE The new filter bags must be pushed carefully into the Uprofile. Check that the filters are pushed to the position where the vertical frames of the filter bags are closing fully to the flexible vertical lists in the air handling unit for avoiding any air leakage.
50 | Adjustment and maintenance operations Check that the grey flexible profile on the vertical metal frame that holds the filters is without wear and damage and that the grey flexible profile is still sufficient for avoiding any air leakage between the closed inspection door and the frame that holds the filters. Note: Replace the profile in case of damage. R.4.4 Panel filters The filter cell guide rails are to be cleaned before fitting the new filters.
Adjustment and maintenance operations | R.5 Changing the Internal Battery in the controller Caution This procedure requires knowledge of proper ESD protection; i.e. an earthed wristband must be used! When the alarm ”Internal Battery” is on the screen of the control panel, the battery for backup of program memory and real-time clock has become too weak. The battery is replaced as described below.
52 | Adjustment and maintenance operations 5 Grip the battery firmly with your fingers and lift it upwards until it rises from its holder. Press the new battery firmly down into place. Note that to preserve correct polarity; the battery can only be inserted the “right way round”. R.6 R.6.1 Functions to maintain The unit It is very easy to remove inspection doors for extraordinary good access to cleaning, service, repairs and replacement of components in the unit.
Adjustment and maintenance operations | R.6.2 Dampers Rubber seals between the damper blades and the frame are to be checked once a year. These seals are not to be lubricated or treated in any other way. Each damper blade is driven by a gear drive of a temperature-resistant, glass-fibre reinforced PA6 nylon composite. Gear-drive as well as bearings do not require lubrication The damper blades are fitted with synthetic bearings requiring no lubrication.
54 | Adjustment and maintenance operations R.6.3 Rotary heat exchanger R.6.3.1 Rotor The rotor is to be checked at least once a year to ensure that it can turn freely and easily. This can be done by removing the belt drive at the motor and then turning the rotor manually with a hand on the peripheral rotor casing. At the same time the brush seals are to be checked for damage. The bearings are factory lubricated and do not require any service lubrication. During operation the rotor can become dirty.
Adjustment and maintenance operations | R.6.3.2 Motor and belt drive The bearings are factory lubricated and do not require any service lubrication. The belt drive is to be checked for correct tightness and that it is undamaged. On smaller AHU, the rotor is fitted with an elastic belt drive and supplied with a reserve belt on the rotor. This belt drive does not require service and cannot be shortened. A new belt can be fitted using specialist tools.
56 | Adjustment and maintenance operations require lubrication. Air-tightness of the dampers, when the damper motor is in the closed position, must be visually checked once a year. The damper motor is to be adjusted if the damper does not close tightly. R.6.4.2 Video instruction — water trap — cleaning and reasssmbly At least once a year the drip tray beneath the heat exchanger, as well as the drain and the water trap must be cleaned. Take care that there is sufficient water in the water trap.
Adjustment and maintenance operations | R.6.5.1 Heating coil Check that the frost protection system is fully operational. A coil can burst due to frost if the frost protection system is not operational. R.6.5.2 Cooling coil Once a year clean the drip tray beneath the cooling coil, as well as the drain and the water trap. Take care that there is sufficient water in the water trap. Note: If a droplet eliminator has been fitted to the cooling coil, this must be checked once a year and cleaned if necessary.
58 | Instructions to enable adjustment and maintenance safely R.6.9 Heat pump unit Mandatory annual control must be done by certified technicians from a certified company. See further description in Annex 6 and 7. S Instructions to enable adjustment and maintenance safely S.1 Protective measures and additional protective measures Adjustment and maintenance must be done by skilled technicians – usually based on service contracts for some years or long-term ESCO contracts.
The specifications of the spare parts to be used, when these affect the health and safety of operators | S.1.1.1 Design of protection measures Inside the doors are additional protection installed – guards that only can be removed by use of tools. S.1.1.2 Configuration of controller in EC motors with installed guard A controller is mounted in the EC motor.
60 | Information on airborne noise emissions exceeding 70 dB(A) U Information on airborne noise emissions exceeding 70 dB(A) Due to the design and construction of the units the (A) weighed sound pressure level from fans and other components do not exceed 70 dB (A) outside the units.
Annex Geniox Core Air handling unit User Manual Document in original language | Version GB Part number of this manual 90925520 Order number output
Only the English version is valid in case of a dispute. Translated versions are not valid in case of disputes.
Contents Annex 1 Annex 2 Annex 3 Annex 4 Annex 5 Annex 6 Annex 7 Annex 8 Annex 9 Annex 10 Annex 11 Annex 12 Annex 13 output | Declaration of conformity with production number (in separate cover) ..........................................1-1 Technical data – unique data for every unit (in separate cover) ....................................................2-1 Spare part list (in separate cover — is only available on demand)..................................................
1-1 | Declaration of conformity with production number (in separate cover) Annex 1 Declaration of conformity with production number (in separate cover) Printed on separate page and delivered with every unit. Enclosed in separate cover.
Technical data – unique data for every unit (in separate cover) | Annex 2 Technical data – unique data for every unit (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover.
3-1 | Spare part list (in separate cover — is only available on demand) Annex 3 Spare part list (in separate cover — is only available on demand) Printed on separate pages but not delivered with every unit. Only available on demand.
Installation of steel roof of trapezoidal plates in the sizes 10 – 31 | 4-1 Annex 4 Installation of steel roof of trapezoidal plates in the sizes 10 – 31 4.1 Overview • Mount rails A1, B2, C3, D4, E5 on the unit for support of trapezoidal roof plates (mount also rails Y and Z on units of the size 30 and on units that are larger than size 30 longitudinally at the centre- line of the units). • Place foam bands – P – on the horizontal rails A1, B2, C3 and D4 for support of roof plates.
4-2 | Installation of steel roof of trapezoidal plates in the sizes 10 – 31 connection between rails and unit to prevent rainwater from passing under the rails and into the unit. Mount the rails A1 and B2 on the front side (the side with the inspection doors) – use the simple self-drilling screws without the sealing washer – see the illustration of the screw below.
Installation of steel roof of trapezoidal plates in the sizes 10 – 31 | 4-3 Note: Rail B2 fits into the rail A1, and this offers the advantage that the rail B2 can be slid inside the rail A1 to adjust the length of rail B2 accurately to the length of the unit. In this way it is not necessary to spend time and effort cutting the rail B2. Mount the lower rails C3 and D4 on the back side of the unit.
4-4 | Installation of steel roof of trapezoidal plates in the sizes 10 – 31 The unit is delivered with 2 similar overhang profiles - G1 and G5 - one for each end of the roof. Mount one of the 2 roof overhang profiles – G on a trapezoidal roof plate. Use the self drilling, painted screws with sealing washers - W see the illustration. Note: Foam bands - P – are necessary between the overhang profile G1 and the roof plate F1. See the illustration.
Installation of steel roof of trapezoidal plates in the sizes 10 – 31 | 4-5 this length of the total roof for RL and we call the total length of the complete unit for AL. The trapezoidal roof must always be longer than the unit, to obtain a reasonable overhang called – XX - of the roof at both ends. In the table below you will find 40 different lengths of roofs (always changing with the 205 mm) and the lengths of units that are ideal for each of the 40 alternative roof lengths.
4-6 | Installation of steel roof of trapezoidal plates in the sizes 10 – 31 The trapezoidal roof plates are mounted with the self-drilling, painted screws supplied with sealing washer. 4.1.6 Foam bands between roof plates Mount the self-adhesive foam band – O - on the underlapping rib for water resistant and effective sealing due to the small slope of the roof. 4.1.
Installation of steel roof of trapezoidal plates in the sizes 10 – 31 | 4.1.9 4-7 Mount side profiles and corners along the edges of the roof to protect persons Profiles N and O with the rectangular holes are for the long and lower side of the roof because rain can escape through the holes. Mount the profiles type N first and the profile O last because the profile O goes over the profile N.
4-8 | Installation of steel roof of trapezoidal plates in the sizes 10 – 31 output |
Speed control for rotary heat exchanger | 5-1 Annex 5 Speed control for rotary heat exchanger 5.1 Speed control The cabinet with the speed control system for the rotor is installed behind the inspection door. The cabinet contains the speed controller with all components, terminal blocks, LED displaying the operation mode, the dual position DIP switch with 8 sliding levers for programming the rotor motor signal and a button for the activation of the test mode.
5-2 | Speed control for rotary heat exchanger LED indication Value Green/red strobe, fast Restart sequence active Red Rotor guard has not been activated Number of red flashes in series Value 1 Output current limit 2 Over voltage 3 Under voltage 4 Failure in the controller 5 Communication failure Restart of rotor: • Switch off power and switch on power again or • Press the test button inside the cabinet Table 3 Test of motor by checking the resistance in all 3 vindings Motor sizes Ohm 9
Speed control for rotary heat exchanger | 5.1.3 output | The board for control of revolutions.
5-4 | Speed control for rotary heat exchanger 5.1.4 Information about connection of cables to terminals on the control board. Connection of cables to the terminals on the board Terminal Connection 1 Earth — supply 2 Earth — supply 3 Fase — supply 4 Neutral — supply 5 7 Rotor turns upwards seen from inspection side Terminal 5 = wire 1 Terminal 6 = wire 2 Terminal 7 = wire 3 8 Earth for rotor motor Test Set DIP switch 4 in position — ON — and press the button for test.
Speed control for rotary heat exchanger | The sensor is installed to the right seen from the inspection side of the unit. Check that collision between sensor and rotor is impossible. Adjust position of sensor if necessary. Check the illustrated screw on the rotor for activation of signal from the sensor. Note: The distance from the screw to the sensor must not exceed 2 mm.
6-1 | Reversible heat pump unit (in separate cover, if heat pump was delivered) Annex 6 Reversible heat pump unit (in separate cover, if heat pump was delivered) 6.1 Geniox-HP section (reversible heat pump unit) The air handling unit section – Geniox-HP – is a separate section in the air handling unit, containing a complete standalone reversible heat pump system (heating and cooling).
Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered) | 7-1 Annex 7 Menu for internal controller in the heat pump unit (in separate cover, if heat pump was delivered) If the air handling unit was delivered with this section, a separate manual about the heat pump was enclosed in the separate cover output |
8-1 | Connection of EC fan motor, diagnostics/faults and configuration of speed control Annex 8 Connection of EC fan motor, diagnostics/faults and configuration of speed control Connection of ECbluefin fan motor Assembly instructions ECblue BASIC-MODBUS, ECblue BASIC 12.3 Enclosure Connection diagrams Adhere to the further information under Mains connection.
Connection of EC fan motor, diagnostics/faults and configuration of speed control | 8.2 Diagnostics/faults visualised by LED on the ECbluefin motor Assembly instructions ECblue BASIC-MODBUS, ECblue BASIC 10.2 Diagnostics / Faults Status output with flashing code OFF ON 1x 2x Vision panel for status LED in the case of plastic cover design 3x 4x 5x 6x 22.06.2012 v_flash_expl_red_1_x.
8-3 | Connection of EC fan motor, diagnostics/faults and configuration of speed control Assembly instructions ECblue BASIC-MODBUS, ECblue BASIC LED Code 9x 11 x 12 x Diagnostics / Faults Relays K1* Cause Explanation Reaction of Controller Adjustment 1 Cooling down period power module Cooling down period power module for approx. 60 sec. Final shutoff after 2 cooling-off intervals see code 6 Power module cooling down period for approx. 60 sec.
Commissioning protocol – proposal (in separate cover) | Annex 9 Commissioning protocol – proposal (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover.
10-1 | Report with data from final functional test on the Systemair factory (in separate cover) Annex 10 Report with data from final functional test on the Systemair factory (in separate cover) Printed on separate pages and delivered with every unit. Enclosed in separate cover.
Short description of main components in the control system | 11-1 Annex 11 Short description of main components in the control system 11.1 Geniox Core units delivered in several sections This model of the Geniox Core unit has an integrated control system and depending on the size of the unit, the cabinet is installed in the unit, on the unit or on the front of the unit. The controller is mounted in the cabinet, and all electrical connections between cabinet and components in the unit are installed.
12-1 | Wiring diagram (in separate cover) Annex 12 Wiring diagram (in separate cover) The wiring diagram is in a separate cover output |
Operator’s guide (how to use the Systemair control panel) (in separate cover) | 13-1 Annex 13 Operator’s guide (how to use the Systemair control panel) (in separate cover) A separate manual is delivered with every unit. This manual assists the everyday user/operator about how to control the unit by navigating the menus by the buttons and the display. Enclosed in separate cover.
Systemair Unit 02 Furry Park Santry Dublin 9 Systemair A/S Ved Milepælen 7 DK-8361 Hasselager Tel.: +44 (0)121 322 0200 Tel.: +353 1 86 24 544 Tel.: +45 8738 7500 info@systemair.co.uk sales@systemair.ie mail@systemair.dk www.systemair.co.uk www.systemair.co.uk www.systemair.
