Install Instructions

A
pplication:
T
he Taco Potable Water Zone Sentry valve is available in a 2-way
sweat configuration with either a normally open or normally closed
a
ctuator. Some typical installations would include a combination
domestic water-hydronic heating system, culinary installation or
w
ater shut off to a potable system.
Valve Installation:
1. On hot water applications, the valve body may be installed in any
orientation. On chilled water installations, do not install with the
actuator beyond 85° from the topmost position (see Figure B).
When the Zone Sentry is installed in a vertical run of pipe, the
valve may be installed in any orientation for either hot or chilled
water.
2. Before mounting the body, refer to Figure C for any clearance
requirements.
3. Use of a solder with a melting point below 600°F is recom-
mended. Do not overheat! Make sure the ball valve is in the
FULL OPEN position during soldering. Direct flame tip away
from the center of the valve. Cool valve quickly with a wet cloth.
4. Solder build-up on the ball valve may prevent proper opening
and closing of the valve. Actuate the actuator once or twice
and make sure the valve rotates fully.
5. Valve body can be submerged for leak testing before the
actuator is attached.
Actuator Installation / Wiring:
1. Actuator Removal: Remove the valve actuator prior to solder-
ing by pushing in and holding the release clip at the front of the
actuator and lifting upward approximately
3
4
" (see Figure D).
2. To re-assemble the actuator to the valve body: Position actua-
tor such that the “D” shaped valve stem aligns properly with the
“D” shaped actuator drive cavity. (Note: The “D” shaped stem
design allows for correct insertion every time.) Next, slide the
valve stem into the actuator cavity, push in and hold the release
clip until the actuator slips over the valve locking posts (see
Figure D). Once the actuator is flush to the valve body, let go
of the release clip. Using very little force, try to take the actua-
tor off of the valve body without using the release clip. Both
locking posts should be firmly attached to the actuator. If the
actuator slides up the stem, repeat the assembly process.
3. Changing the actuator orientation: The actuator may be
attached to the valve body in either direction (see Figure A). In
order to reverse the actuator orientation on the valve body, see
the actuator removal instructions in Step 1 with the following
exceptions. Instead of moving the actuator the full
3
4
", move it
I
nstruc
tion Sheet
Po
tabl
e
Wa
ter
Zone
Sentr
y
102-484
SUPERSEDES: New EFFECTIVE: March 31, 2013
Plant ID# 001-4169
Two Position Head Placement.
Universal Body Placement.
May be installed in any position, any orientation.
A
ABB
Figure A
1
3
8
" CLEARANCE
3
4
" CLEARANCE
W
A
L
L
F
igure C
NOTE: Some power robbing thermostats require the use of a
resistor (always use the resistor provided by the thermostat
manufacturer with the Zone Sentry). Consult the thermostat
instructions for the resistor installation.
Permitted Angle of Installation on Chilled Water Applications
85°
85°
Figure B
LOCKING
POST
Step 1:
Push in and hold release clip
at the front of the actuator.
Step 2:
Move actuator upward
approximately 3⁄4" to
disengage Locking Posts.
Figure D: Actuator
Removal
CAUTION: Sand or other contaminants can damage
the valves internal components and cause it to fail
prematurely. Precautions must be taken to prevent
contaminants from damaging the valve.
CAUTION: Actuator must be removed from the
valve body before soldering (see Figure D). Ball
valve must be in the full open position before sol-
dering. Valve shipped in the closed position.

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