Models 150, 152, 162, & 168 Taylormate Soft Serve Freezers Operating Instructions 028749- M 6/98
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on data plate: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number: E June, 1998 Taylor All rights reserved. 028749--M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents ______________________________________________________________________________ Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Hook-Up Installation for 60 Cycle, 1 Phase, Supplied With Cord and Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1 To the Installer Air Cooled Units FOLLOW YOUR LOCAL ELECTRICAL CODES! The models 150 and 152 require a minimum of 6” (152 mm) of clearance around both sides. Install the skirt provided on the right side of the unit and place the back of the unit against a wall to prevent recirculation of warm air. The model 162 requires 6” (152 mm) on all sides and the skirt installed on the rear of the unit. The model 168 requires 3” (76 mm) on all sides and the skirt installed on the rear of the unit.
Section 2 To the Operator The freezer you have purchased has been careeru3n4s50818 050818 To the Operator 2 Models 150, 152, 162, 168
Section 3 Safety We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
Section 4 Operator Parts Identification Model 150 Operator Parts Identification 4 Models 150, 152, 162, 168
Model 152 Item Description Part No. Item Description Part No. 1 Hopper Cover Assembly X48690 10 Splash Shield 025063 2 Feed Tube 025061 11 Drip Tray 025062 3 Float A.-Mix Level X39690 12 Decorative Decal 047667 4 Back Panel 025868-SS 13 Panel A.
Model 162 Operator Parts Identification 6 Models 150, 152, 162, 168
Model 168 Models 150, 152, 162, 168 7 Operator Parts Identification
Models 150 & 152 Door Assembly Operator Parts Identification 8 Models 150, 152, 162, 168
Models 162 & 168 Door Assembly Models 150, 152, 162, 168 9 Operator Parts Identification
Section 5 Important: To the Operator Figure 1 Item 1 2 3 4 5 The following chart identifies the symbol definitions used on the operator switches. Description Push Button Switch Power Switch Temperature Control Mix Refrigeration Switch Indicator Lights -- “Mix Low” = The ON/AUTO keypad. = The ON keypad. = The OFF keypad. Symbol Definitions = The WASH keypad.
Push-Button Switch If an overload condition occurs, the freezer will automatically stop operating. To properly reset the freezer, place the toggle switch in the “OFF” position. Wait two or three minutes; then press the push-button switch. Place the power switch in the “WASH” position and observe the freezer’s performance; place the power switch in the “AUTO” position.
Mix Refrigeration Switch Cylinder Temperature Retention (CTR) The mix refrigeration switch is located under the control channel and is used for several purposes: 1. For the unit to operate in the “AUTO” mode, the mix refrigeration switch must be “ON”. 2. For the separate hopper refrigeration system to operate, the mix refrigeration switch must be in the “ON” or the “STANDBY” position. 3.
Section 6 Operating Procedures The Model 150 has been selected to illustrate the pictured step-by-step operating procedures. All models in this manual are similar. They each have a 1.5 quart (1.4 liter) capacity freezing cylinder. The mix flows by gravity from the hopper to the freezing cylinder through an air tube. The Model 150 is a console model with a single spout door. The Model 152 is a counter model with a single spout door.
Assembly Step 2 Assemble the freezer door. Place the large o-ring(s) into the groove(s) on the back of the freezer door and lubricate with Taylor Lube. Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube). Step 1 Install the beater assembly. Slide the small, thick o-ring into the groove on the drive shaft of the beater assembly. Apply an even coat of Taylor Lube to the o-ring and the shaft. DO NOT LUBRICATE THE HEX END.
Step 4 Install the freezer door. With both hands, hold the sides of the freezer door and insert the baffle rod(s) into the center of the beater assembly(ies). The white guide bearing(s) must fit securely in the hole(s) of the drive shaft(s). Finger-tighten the handscrews equally to insure that the door is snug. Do not over-tighten. Note: The freezer door is in the correct position when the door spout is on the bottom. Step 5 Install the draw valve(s).
Step 6 Install the draw valve handle. Insert the valve lifter arm through the slotted opening in the draw valve and align the other end with the cross holes of the freezer door. Hint: The valve lifter arm may be aligned with the left or right cross hole. The draw valve handle will be placed through the opposite cross hole of the valve lifter arm. Figure 17 Figure 15 Slide the o-ring into the groove on the draw valve handle and lubricate with Taylor Lube.
Sanitizing Note: Models 162/168 have three draw handles. Slide the tip of the draw handle into the slot of the draw valve, starting from the right. Slide the short pivot pin through the far right draw handle. Slide the long pivot pin through the far left and middle draw handles. Step 1 Prepare one gallon (3.8 liters) of an approved 100 PPM sanitizing solution (example: Kay-5t). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 2 Pour one gallon (3.
Operating Procedures 18 Models 150, 152, 162, 168
Priming Prime the machine as close as possible to the time of first product draw. Step 1 With a pail beneath the door spout, raise the draw valve. Fill the mix hopper with fresh mix. (Maximum hopper capacity is 8 quarts [7.6 liters].) Allow the mix to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, lower the draw valve. Note: Use only FRESH mix when priming the freezer.
Step 6 Slide the rear drip pan into the hole in the side panel. ALWAYS FOLLOW LOCAL HEALTH CODES. Repeat Steps 1 through 3 for the second freezing cylinder on Models 162/168. Rinsing Step 1 Pour one gallon (3.8 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, the mix level float stem and the mix inlet hole. Figure 33 Step 2 With a pail beneath the door spout, place the power switch in the “WASH” position and raise the draw valve.
When the solution stops flowing from the door spout, lower the draw valve and place the power switch in the “OFF” position. Step 3 From the freezer door, remove the design cap, draw valve handle, valve lifter arm, and draw valve. Remove all o-rings. Repeat Steps 1 through 5 for the other side of the freezer on Models 162/168. Models 162/168: From the freezer door, remove design caps, pivot pins, draw handles, draw valves, and the center draw valve. Remove all o-rings.
Section 7 Important: Operator Checklist During Cleaning and Sanitizing j 5. IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and is used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard. Mix the rerun with fresh mix in a ratio of 50/50 during the day’s operation. ALWAYS FOLLOW LOCAL HEALTH CODES.
Winter Storage j 5. If your machine is air cooled, check the condenser for an accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Failure to comply may result in electrocution. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Section 8 PROBLEM 1. No product being dispensed. 2. The machine will not operate in the “AUTO” mode. 3. The product is too stiff. Troubleshooting Guide Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. The power switch is in the “OFF” position. a. Place the power switch in the “AUTO” position. 19 b. The mix level is inadequate in the mix hopper. b. Fill the mix hopper with mix. 19 c. The beater motor overloaded. c. Reset the freezer. 11 d. The unit is unplugged at the wall receptacle.
PROBLEM 4. The product is too soft. 5. The freezing cylinder walls are scored. 6. Excessive leakage in rear drip pan. 7. The draw valve is leaking. 8. Product is not feeding into the freezing cylinder. Models 150, 152, 162, 168 PROBABLE CAUSE REMEDY PAGE REF. a. The temperature control or the T.Q.C. is set too warm. a. Adjust the temperature control. If T.Q.C., contact service technician. 11 b. The air tube is not installed. b.
PROBLEM 9. The unit goes out on overload excessively. 10. Models 162 and 168: Mix from one freezing cylinder bleeds over to the second cylinder. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. There are too many appliances plugged into the circuit. a. A separate 20 amp. circuit is needed for the freezer to operate properly. --- b. An extension cord has been placed between the power cord and the wall receptacle. b.
Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Parts List 014496 023648 023647 BEARING--GUIDE BEARING--REAR SHELL *150--52--68* NUT--REAR BEARING *150--52--68* TAB--BEARING LOCK *150--2--68* + + X24689 021278 BEATER A.
+ Available Separately Models 150, 152, 162, 168 29 Parts List 031789 CAPACITOR--START--161--193UF/250V RELAY--START--COMPRESSOR + + 023739 CAPACITOR--RUN-- 25UF/370VAC CAPACITOR--START-- 72--88UF/250V RELAY--START--COMPRESSOR CAPACITOR--RUN-- 15UF/370V CAPACITOR--START-- 72--88UF/330 RELAY--START--COMPRESSOR + + + + + + 027714--12 RELAY--START--COMPRESSOR RELAY--START--COMPRESSOR--TL3G CAPACITOR--START--60UF--220/275V + + + 027155 047146 047255 028914 X14383 025683 CONDENSER--AC-
+ Available Separately Parts List 30 Models 150, 152, 162, 168 X38539 030930 024763 031164 048894 047699 048255 048901 041099 X39690 037042 025770 PIN A.--PIVOT--SHORT SEAL--DRIVE SHAFT VALVE--DRAW *150--2* VALVE--DRAW --CENTER DRYER--CAP. TUBE .026 ID X 11FT DRYER--CAP. TUBE--HP62/R134A DRYER--CAP. TUBE--HP62/R134A DRYER--FILTER--HP62--3/8 X 1/4S DRYER--FILTER 1/4 X 1/4 SOLDER FLOAT A.--MIX LEVEL *142* GASKET--HOPPER COVER--8QT GEAR--REDUCER 1 1 1 1 X38538 PIN A.
+ Available Separately Models 150, 152, 162, 168 31 Parts List 020217 024315 029092 LABEL--MIX COOLING ADJ. LABEL--MOVING PARTS WARNING LABEL--STD BY BARREL TEMP ADJ 014218 048260 TOOL--CLEANING 0--RING REMOVAL 014496 023262 BEARING--FRONT CAP--DESIGN--1.010”ID--6 POINT 021278 O--RING--13/16 OD X .139W BEARING--GUIDE 019998 O--RING--2--3/4 OD X .139W 023262 015835 O--RING--3/4 OD X .103W BEARING--FRONT 014496 BEARING--GUIDE X31167 014402 O--RING--7/8 OD X .103W KIT A.
+ Available Separately Parts List 32 Models 150, 152, 162, 168 027817-028405 FAN--4 BLADE 11 ” PULL 30DEG CW FAN--4 BLADE 11 ” PUSH 30DEG CW + + 023348 027503 027504 035034 X37190 X37191 X25036 X30711 X25518 X30747 050430 050429 025868--SS 050244--SS PAN--DRIP 11--5/8 LONG PAN--DRIP 17--1/4”LONG PAN--DRIP 19--1/2 LONG PANEL A.--CONTROL LEFT *162* PANEL A.--CONTROL RIGHT *162* PANEL A.--FRONT *150--152* PANEL A.--FRONT *162--168 PANEL A.--LOWER FRONT *150* PANEL A.
+ Available Separately Models 150, 152, 162, 168 33 Parts List 030792--SS 047276--SS 050213--SS 025867--SS 028591--SS 050214--SS 035932--SS 035933--SS 030783--SS 030784--SS PANEL--LOWER SIDE *150--168* PANEL--REAR *162AC* PANEL--SIDE--RIGHT--162 PANEL--SIDE--RIGHT--152 PANEL--SIDE--LEFT--152 PANEL--SIDE--LEFT--162 PANEL--FRONT LEFT *162* PANEL--FRONT RIGHT *162* PANEL--UPPER SIDE LEFT *150--68* PANEL--UPPER SIDE RIGHT *150--68* 041034--SS 039723--SS 029595 028857 025480 025479 030455 041162 0
+ Available Separately Parts List 34 Models 150, 152, 162, 168 X47506 X47370 047511 047507 047508 025880 047274 027386 047445 030779 049977 050243 SHROUD A.--CONDENSER *150*UPPER SHROUD A.
+ Available Separately Models 150, 152, 162, 168 35 Parts List 035923 030775 025528 030774 025866 025536 035819 025061 030797 044404 044455 047016 046903 TRIM--PANEL TOP BACK *168* TRIM--SIDE & FRONT *150* TRIM--SIDE & FRONT *168* TRIM--TOP BACK TRIM--TOP BACK PANEL *150* TUBE--FEED--150--DANFOSS--.166HOLE TUBE--FEED--SS--.
+ Available Separately Parts List 36 Models 150, 152, 162, 168 047232 027137 043449-037665--V VALVE--EXP--AUTO--1/4S X 1/4FPT BOOT--EXPANSION VALVE + VALVE--SOLENOID 7/64ORF X 1/4S VIDEO--TRAIN FILM--SS--TAYLORMATE 027087 CAPACITOR--RUN-- 15UF/370V CAPACITOR--START-- 72--88UF/330V RELAY--START--COMPRESSOR + + + 027087 CAPACITOR--RUN-- 15UF/370V CAPACITOR--START--161--193UF/250V RELAY--START--COMP.
Model 150 050416-12
Model 150 050416-27
Model 150 050416-40
Model 152 047514
Models 162/168 050205-12
Models 162/168 050205-27
Models 162/168 050205-40S
