Models 340, 341, 342 Slush Freezers Operating Instructions 028764--M 1/97
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E January, 1997 Taylor All rights reserved. 028764--M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents ______________________________________________________________________________ Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections . . . . . . . . . . . . . .
Notes: Models 340, 341, 342 Table of Contents
Section 1 To the Installer circuit ampacity and electrical specifications. For proper power connections, refer to the wiring diagram provided inside of the electrical box. This machine is designed for indoor use only. DO NOT install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Section 2 To the Operator Compressor Warranty Disclaimer The freezer you have purchased has been carefully engineered and manufactured to provide dependable operation. The Taylor Slush Models 340, 341, and 342, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, these machines will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
Section 3 Safety We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator. DO NOT allow untrained personnel to operate this machine.
Section 4 Operator Parts Identification Model 340 1 2 3 9 10 12 13 8 R 11 7 4 6 Item Description 5 Part No. Item Description Part No. 1 Cover A.-Hopper X38458 8 Panel-Right Side 047007 2 Gasket-Hopper Cover 038375 9 Panel-Rear 047008 3 Tube-Feed 015176-9 10 Panel-Left Side 047006 4 Skirt-Air Flow 049069 11 Leg-4” 013458 5 Pan-Drip 19-1/2 Long 035034 12 Louver-Side 013631 6 Tray-Drip 013690 13 Panel A.
Model 341 1 2 3 12 4 12 13 4 R 8 9 7 9 14 6 10 11 5 Item Description Part No. Item 1 Cover A.-Hopper X38458 2 Gasket-Hopper Cover 038375 3 Tube-Feed 015176-9 10 4 Panel-Upper Side (Left/Right) 024576 5 Pan-Drip 6 Tray-Drip 7 Shield-Splash Description Part No. 8 Panel-Rear 013637 9 Panel A.-Lower Side (Left/Right) X24397 Wheel-Caster 018794 11 Panel-Service 013638-SP1 035034 12 Louver-Side (Left/Right) 013631 013690 13 Panel A.
Model 342 1 2 5 3 11 11 4 13 R 15 12 14 7 10 16 6 9 8 Item Description Part No. Item Description Part No. 1 Cover A.-Hopper X38458 9 Wheel-Caster 018794 2 Gasket-Hopper Cover 038375 10 Panel A.-Lower Right Side X44855 3 Tube-Feed 015176-9 11 Louver-Side (Left/Right) 017471 4 Panel-Upper Left Side 028700 12 Panel-Rear 017563 5 Pan-Drip 027503 13 Panel-Upper Right Side 028701 6 Tray-Drip 014533 14 Panel A.
Models 340, 341, 342 Beater Door Assembly 17 16 15 12 13 11 19 10 9 4 14 3 2 5 1 8 7 6 18 Item Description Part No. Item Description Part No. 1 Door A.-Partial X39248 11 Bearing-Front 013116 2 Handle A.-Draw-Slush X25124 12 Beater A.-7 QT-1 Pin Support X46233 3 Valve-Draw 047734 13 Clip-Scraper Blade*8.75”* 046238 4 Valve A.-Handle Pin X25929 14 Torque Arm 014500 5 O-Ring-1 OD x .
Accessories 9 KAY-5 ® Sanitizer/Cleaner KEEP OUT OF REACH OF CHILDREN CAUTION FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) 2 048260 1 R 8 LUB E 3 6 5 4 Item Description STERA G R E E N SHEEN L A B E L SANITIZER & CLEANER (MILKSTONE REMOVER) 7 Part No. Item Description Part No. 1 Kit A.
Section 5 Important: To the Operator Control Switch The center position is “OFF”. The left position is “WASH”, which activates only the beater motor. The right position is “AUTO”, which activates the beater motor and the refrigeration system. Consistency Control The viscosity (thickness) of the slush is controlled by a sensing device called the consistency control. The consistency control knob is located under the control channel.
Section 6 Operating Procedures The Model 341 has been selected to illustrate the pictured step-by-step operating procedures for the models contained in this manual. Each unit has a 20 quart (18.9 liter) mix hopper and the freezing cylinder holds 7 quarts (6.6 liters) of slush product. The Model 342 has two mix hoppers and two freezing cylinders; therefore, duplicate (where it applies) the following steps for the second side of the Model 342.
Step 3 If the blades are in good condition, install the scraper blade clip over the scraper blade. Place the rear scraper blade over the rear holding pin (knife edge to the outside). Holding the blade on the beater, turn it over and install the front blade the same way. Figure 6 Insert the torque rotor shaft, plastic bearing end first, making sure that it fits into the hole in the beater drive shaft. Rotate it several times to check for proper positioning.
With the ice buster in place, rotate the draw valve to allow installation of the draw handle. This will lock the ice buster in place. Install the draw handle pin, and close the draw valve by moving the handle to the left. Insert the draw valve into the door, leaving approximately 1/2” of the valve sticking out the top of the door. Figure 9 Rotate the draw valve so the flats on the top of the draw valve are perpendicular to the door face.
Slide the white, plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the door gasket or front bearing. Figure 16 Step 8 Install the rear drip pan and the restrictor cap. Slide the long drip pan into the hole in the front panel. Figure 14 Step 6 Install the freezer door. Place the front end of the baffle into the hole in the center of the door.
Step 10 Lay the hopper gasket and feed tube in the bottom of the mix hopper. Figure 21 Step 3 While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix inlet hole, air tube and mix level sensing probe. Figure 19 Step 11 (Optional Rack Assembly) Complete the assembly by inserting the flavor bottles into the rack assembly on the front of the machine. Figure 22 Step 4 Place the control switch in the “WASH” position.
Priming Step 5 Place an empty mix pail beneath the door spout and move the draw handle to the right. Draw off all the sanitizing solution. When the sanitizer stops flowing from the door spout, move the draw handle to the left and place the control switch in the “OFF” position. Step 1 With a mix pail beneath the door spout, move the draw handle to the right. Fill the hopper with FRESH slush product and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution.
Step 3 Place the control switch in the “AUTO” position. When the unit cycles off, the product will be at serving viscosity. Step 5 (Optional Flavor Rack Assembly) To make a refreshing slush product, add the desired flavor to the bottom of the cup by pressing the pump handle of the flavor bottle. Move the draw handle to the right and fill the cup, mixing the flavor with the product being drawn. Figure 28 Step 4 Place the hopper cover into position.
Draining Product From the Freezing Cylinder Step 1 Place the control switch in the “OFF” position as far ahead of cleaning time as possible to allow frozen product to soften for easier cleaning. Figure 33 ALWAYS FOLLOW LOCAL HEALTH CODES. Rinsing Figure 31 Step 1 Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix inlet hole, and mix level sensing probe.
Cleaning Step 4 Place the control switch in the “WASH” position. This will cause the cleaning solution in the freezing cylinder to agitate. Step 1 Prepare two gallons (7.6 liters) of an approved cleaning solution (Examples: Stera--SheenR or Kay-5R). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 2 Pour the two gallons (7.6 liters) of cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Disassembly hand, push the top of the o-ring forward and it will roll out of the groove and can be easily removed. If there is more than one o-ring to be removed, always remove the rear o-ring first. This will allow the o-ring to slide over the forward rings without falling into the open grooves. MAKE SURE CONTROL SWITCH IS IN THE “OFF” POSITION. Failure to do so may cause injury from electrocution or hazardous moving parts .
Section 7 Important: Operator Checklist During Cleaning and Sanitizing in a sanitized, covered stainless steel container and used the following day. Regular Maintenance Checks ALWAYS FOLLOW LOCAL HEALTH CODES. j 1. Rotate scraper blades to allow both sides of the knife edge to wear evenly. This will contribute to self-sharpening and help maintain fast, efficient freezing. Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly.
Winter Storage If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. Your local Taylor Distributor can perform this service for you. Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture-proof paper.
Section 8 PROBLEM 1. No product is being dispensed with the draw valve opened. 2. The product is too thin. 3. The product is too stiff. Troubleshooting Guide Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Improper mixing of product. a. Carefully follow the directions for mixing the product. b. There is a mix low condition. b. Add mix to the mix hopper. c. The torque arm is not installed. c. Install the torque arm. d. The torque rotor is bent or improperly installed. d.
PROBLEM 4. The walls of the freezing cylinder are scored. 5. Unable to remove the drive shaft. 6. There is excessive mix leakage in the rear drip pan. 7. There is no freezer operation with the unit in the “AUTO” position. 8. The unit is not freezing product when in the “AUTO” position. Models 340, 341, 342 PROBABLE CAUSE REMEDY PAGE REF. a. Broken beater pins. a. Repair or replace the beater assembly. -- -- b. The gear unit is out of alignment. b. Contact service technician. -- -- c.
PROBLEM PROBABLE CAUSE REMEDY PAGE REF. 9. The guide bearing is missing. a. The guide bearing is stuck in the drive shaft. a. Remove the guide bearing from the hole in the drive shaft. -- -- 10. There is excessive leakage from the door spout. a. There is improper or inadequate lubrication on the draw valve o-rings. a. Use an approved food grade lubricant (example: Taylor Lube) and follow the lubrication procedures. 11 b. The draw valve o-ring is bad or missing. b.
Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Parts List X29556 014500 013116 014496 032511 028992 012864 X46233 046237 046238 ARM--TORQUE BEARING--FRONT BEARING--GUIDE BEARING--REAR SHELL *PLASTIC* GUIDE--DRIP SEAL NUT--BRASS BEARING O--RING--1--1/16 OD X .070 WALL WASHER--BEARING LOCK CLIP--SCRAPER BLADE + + + BEATER A.--7QT--1 PIN--SUPPORT BLADE--SCRAPER--PLASTIC 9--13/16L + + 26 023316 013071 020213 018794 048727-023606 BRUSH--REAR BRG 1IN.DX2IN.
+ Available Separately Models 340, 341, 342 27 Parts List 047609 046558 048233 031799-X38458 038375 025429 CAPACITOR--START--189--227UF/330V RELAY--START--COMPRESSOR COMPRESSOR AJ7455Z CAPACITOR--RUN-- 15UF/370V CAPACITOR--START--340--408UF/165V RELAY--START--COMPRESSOR + + + + CONDENSER--AC--12LX18HX2.6T CONTROL--MIX LEVEL COVER A.--HOPPER--STD KNOB--MIX COVER + CONDENSER--AC--15LX14HX2.
+ Available Separately Parts List 28 Models 340, 341, 342 014496 014030 018550 032504 025307 032560 048260 BEARING--GUIDE GASKET--DOOR 5.109”ID X 5.630OD O--RING--.291 ID X .080W O--RING--1”OD X .139W O--RING--7/8 OD X .139W SEAL--DRIVE SHAFT TOOL--CLEANING O--RING REMOVAL 024315 013458 023056-013631 017471 047518 028764--M 014477-041401-038641 LABEL--MOVING PARTS WARNING LEG--4” SS--W/ORING LIGHT--INDICATOR--RED--RECT. LOUVER--SIDE LOUVER--SIDE LUBRICANT--TAYLOR 4 OZ.
+ Available Separately 071015 Models 340, 341, 342 29 Parts List X24397 013637 047008 017563 013638--SP1 024439--SP1 047006 047007 042317 024576 028700 028701 043456 022602--BLK 029595 X30922 030965 PANEL--REAR PANEL--REAR *390*340*490* PANEL--REAR PANEL--SERVICE *341* PANEL--SERVICE *342* PANEL--SIDE *390*340*490*LEFT PANEL--SIDE *390*340*490*RIGHT PANEL--SIDE *5472 HT* UPPER PANEL--UPPER SIDE *410--15* PANEL--UPPER SIDE LEFT PANEL--UPPER SIDE RIGHT PLATE--DEC--340--341 PLATE--DEC--TWIN
+ Available Separately 040823 Parts List 30 Models 340, 341, 342 014464 029312-X14488 018550 013690 014533 047002 047003 047001 013620 013663 013761 015176--9 043232 044455 047016 046365 027137 030202-- SWITCH--TOGGLE--DPDT*ON--OFF--ON TIMER--DELAY ON MAKE--10 MIN TORQUE A. *340--1--2--3--50--1--450* O--RING--.291 ID X .
+ Available Separately 040823 Models 340, 341, 342 31 Parts List 012796-038777 048287 049309 022505 R50200 012768-016289 BRACKET--MOUNTING--WATER VALVE CONDENSER--WC--COAX CONDENSER--WC--SPIRAL 11--1/2 OD GUARD--BLOWER HOSE--RUBBER 1/2 ID X 7/8 OD MOTOR--FAN 9 WATT 1550RPM--CW + X24397 048231 032953 046686 PANEL A.
Models 340/341 049359 Rev.
Model 341 049359--33 Rev.
Model 340/341 049359--40 Rev.
Model 341 049359--58 Rev.
Model 342 052720--27 Rev.
Model 342 052720--33 Rev.
Model 342 052720--40 Rev.
Model 342 052720--58 Rev.
