OPERATOR’S MANUAL Model 432 Shake/Slush Freezer Original Operating Instructions 053081-M 10/98 (Original Publication) (Updated 8/14/14)
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E 1998 Carrier Commercial Refrigeration, Inc.
Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents - Page 2 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 During Cleaning and Sanitizing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Section 1 To the Installer The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. This unit has many sharp edges that can cause severe injuries. Site Preparation Installer Safety Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.
Electrical Connections This unit must be plugged into a properly grounded receptacle. The cord and plug must be sized for 20 Amp usage. The voltage specifications are 208- 230/60/1. Follow specifications listed on your data plate. S FOLLOW YOUR LOCAL ELECTRICAL CODES! S In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987.
Refrigerant In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0). However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Section 2 To the Operator The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 432, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely. municipal waste.
Section 3 Safety We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built- in safety features to protect both operators and service technicians. S S Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components.
An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit’s frame. Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.
Section 4 Operator Parts Identification Model 432 Figure 1 ITEM DESCRIPTION PART NO. ITEM 1 COVER A.-HOPPER X52452 9 2 PANEL-REAR 052363 10 3 PANEL-SIDE-RIGHT-LOUVERED 052527 *10a 4 PANEL-FRONT-LOWER 052361 5 GASKET-BASE PAN 052377 6 TRAY A.-DRIP 7 8 DESCRIPTION PART NO.
Beater Door Assembly Figure 2 120730 Operator Parts Identification 8 Model 432
Beater Door Assembly Parts Identification ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 DOOR A. - PARTIAL X39248 11 BEARING - GUIDE 014496 2 HANDLE A. DRAW X47384 12 CLIP - SCRAPER BLADE 046238 3 NUT-STUD 029880 13 BLADE - SCRAPER PLASTIC 046237 4 BUSTER - ICE 047735 14 014030 5 O-RING - 1" OD X .139 W 032504 GASKET - DOOR 5.109" ID X 5.630 6 VALVE DRAW - SLUSH - ICE BUSTER 047734 15 BEARING - FRONT 013116 16 BEATER A. - 4 QT. 1 PIN X49490 7 VALVE A.
Accessories Figure 3 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 KIT A.- TUNE UP X39969 6 BRUSH- DRAW VALVE 1- 1/2X3 014753 2 BRUSH- MIX PUMP 3” X 7” 023316 7 LUBRICANT- TAYLOR 047518 3 PAIL- 10 QT. 013163 8 SANITIZER- KAY- 5 (125 PKTS) 041082 4 BRUSH- DOUBLE ENDED 013072 *9 PANEL A.- AIR GUIDE X52521 5 BRUSH- REAR BEARING 1 X 2 013071 *PRIOR TO S/N J8070000.
Section 5 Important: To the Operator Figure 4 Item Description 1 2 3 4 5 6 Switch- Toggle - 3 PDT Switch- Push Button - SPST Switch- Toggle- SPST - 3/4 HP/250 V Light- Amber- Rect. - 12 VDC - MIX OUT Light- Amber- Rect. - 12 VDC - ADD MIX Viscosity Adjustment Control Switch (Item 1) The center position is “OFF”. The left position is “WASH”, which activates only the beater motor. The right position is “AUTO”, which activates the beater motor and the refrigeration system.
Indicator Light - “Mix Out” (Item 4) Viscosity Adjustment (Item 6) A mix out indicating light is located on the front of the machine. When the light is flashing, it indicates that the hopper is empty and the mix supply needs replenishing. To prevent damage to the unit, refrigeration discontinues automatically when the mix out indicator lights illuminates. Refrigeration will restart 30 seconds after the mix supply is replenished.
Section 6 Operating Procedures Note: Do not install the boot seal inside out. The Model 432 freezer is designed to produce shake or slush product at the desired thickness. This unit has a 4 quart freezing cylinder. Install the drive shaft. Insert the beater drive shaft into the rear shell bearing and engage the square end firmly into the female socket of the drive unit. Be certain that the drive shaft fits into the drive coupling without binding.
Holding the beater securely, slide the beater into the freezing cylinder and align the hole at the rear of the beater with the flats on the end of the drive shaft. Slide the beater the remainder of the way into the freezing cylinder and over the end of the drive shaft. The beater assembly will not protrude beyond the front of the freezing cylinder. Figure 10 Step 5 Assemble the freezer door with the “Ice Buster” (door spout clearing device).
Rotate the draw valve so the flats on the top of the draw valve are perpendicular to the door face. Place the large rubber gasket into the groove on the back side of the freezer door. Slide the white, plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the door gasket or front bearing. Figure 13 Insert the ice buster through the door spout and into the slot located just above the lower o- ring.
Step 9 Install the front drip tray and splash shield beneath the door spouts. Step 7 Position the torque arm by inserting it through the slot in the torque switch arm and down into the hole in the torque rotor which protrudes from the door. Verify proper installation by moving the torque rotor back and forth to be sure it moves freely and easily. Figure 20 Step 10 Lay the air/mix feed tube (optional) in the bottom of the mix hopper. Figure 18 Step 8 Install the front drip pans.
Sanitizing Step 5 Place an empty pail beneath the door spout and move the draw handle to the right. Draw off all the sanitizing solution. When the sanitizer stops flowing from the door spout, move the draw handle to the left and place the control switch in the “OFF” position. Step 1 Prepare an approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Priming Note: To identify the viscosity adjustment screw, see illustration on page 11. Step 1 With a pail beneath the door spout, move the draw handle to the right. Pour two gallons (7.6 liters) of FRESH mix into the hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, move the draw handle to the left. Step 4 Place the mix hopper cover in position.
Cleaning Step 3 If local health codes permit the use of rerun, place a sanitized, NSF approved stainless steel rerun container beneath the door spout. Place the power switch in the “WASH” position and move the draw handle to the right. When all the product stops flowing from the door spout, move the draw handle to the left and place the power switch in the “OFF” position. Place the sanitized lid on the rerun container and place it in the walk- in cooler.
Brush Cleaning Step 4 Thoroughly brush- clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Place all the cleaned parts on a clean, dry surface to air dry. Step 1 Prepare a sink with a cleaning solution (examples: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. (If another approved cleaner is used, dilute according to label instructions. IMPORTANT: Follow the label directions.
Section 7 Important: Operator Checklist During Cleaning and Sanitizing: the rerun with fresh mix in a ratio of 50/50 during the day’s operation. j 6. On a designated day of the week, run the mix as low as feasible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts. ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly.
Winter Storage Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture- proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
Section 8 PROBLEM 1. No product being dispensed. 2. Unit will not operate in the “AUTO” or “WASH” mode. 3. No compressor operation in the “AUTO” mode. Model 432 Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Control switch is in the “OFF” position. a. Place control switch in the “AUTO” position. 18 b. Improper mixing of product. b. Carefully follow directions for mixing product. --- c. Inadequate mix in hopper. c. Fill hopper with mix. 18 d. Product frozen-up in freezing cylinder.
PROBLEM 4. Product too thick. 5. Product too thin. 6. Scored walls of freezing cylinder. 7. Excessive leakage into rear drip pan. 8. Excessive leakage from door spout. 9. Unable to remove drive shaft. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Inadequate mix in hopper. a. Fill hopper with mix. b. Improper mixing of product. b. Carefully follow directions for mixing product. c. The viscosity adjustment is set incorrectly. c. Adjust the viscosity control. 11 d.
Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS EVERY 4 MONTHS EVERY 6 MONTHS ANNUALLY QUANTITIES TO BE REPLACED Drive Shaft Seal X 2 Drive Shaft O-Ring X 2 Scraper Blade X 2 Freezer Door Gasket X 2 Front Bearing X 2 Guide Bearing X 2 Torque Rotor O-Ring X 2 Draw Valve O-Rings X 4 Black Bristle Brush - 1” x 2” Inspect & Replace if Necessary Maximum 1 White Bristle Brush 1-1/2” x 2” Inspect & Replace if Necessary Maximum 1 White Bristle Brush - 3” x
Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows.
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 7.
Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows.
LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup. 3.
LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY.
Model 432 047062 052450 065764-27 045443 045444 045445 052243 052244 013116 014496 032511 028992 028991 012864 X49490 046237 046238 015192 023862 051644 024329 039422 040322-003 040322-004 013071 013072 014753 023316 023396 ARM-TORQUE-432 BALLAST-FLUORESCENT +SOCKET-FLUORESCENT LAMP +CLIP-FLUORESCENT LAMP +BULB-LIGHT-FLUORESCENT-U SHAPE +BRACKET-LIGHT +PLATE-STOP-LIGHT BEARING-FRONT BEARING-GUIDE BEARING-REAR SHELL *PLASTIC* +GUIDE-DRIP SEAL +NUT-BRASS BEARING +WASHER-BEARING LOCK BEATER A.
+ Available Separately Parts List 32 Model 432 BUSHING-SNAP 11/16 ID X 7/8OD COMPRESSOR L61B562BBCB (BRISTOL) +CAPACITOR-RUN 30UF/370V +CAPACITOR-START-161-193UF/250V +RELAY-START-COMPRESSOR CONDENSER-AC-15LX14HX2.59T-3ROW COUPLING-3/8FS X 1/4FS COVER A.-HOPPER *432* DECAL-INST-CLN HPR DECAL-TROUBLESHOOT DECAL-DEC-TAYLOR DOMED DECAL-STATIC CLING 432 SET/5 DECAL-SWITCH CONTROL-OFF/ON DIAGRAM-WIRING*432* DOOR A.-PARTIAL *340-350-450 +BUSTER-ICE +HANDLE A.-DRAW-SLUSH-BLACK +PIN A.
+ Available Separately 140814 Model 432 33 Parts List O-RING-.291 ID X .080W O-RING-7/8 OD X .139W O-RING-1"OD X .139W SEAL-DRIVE SHAFT TOOL-O-RING REMOVAL-FREEZER LABEL-CAUTION-GRD-PERM-ENG/SP LABEL-WARN-COVER LABEL-SWITCH WASH/OFF/AUTO LIGHT-AMBER-RECT-12VDC-ADD MIX LIGHT-AMBER-RECT-12VDC-MIX OUT LUBRICANT-TAYLOR 4 OZ. MAN-OPER 432 MOTOR-1/4 HP MOTOR-FAN 50 WATT +FAN-5 BLADE 12" PUSH 22DEG CCW NUT-STUD *345-346-349-355* PAIL-10 QT. PAN-DRIP 17-1/4"LONG PANEL A.
+ Available Separately Parts List 34 Model 432 PULLEY-AK49 RELAY-3 POLE-20A-208/240 50/60 RELAY-SPDT-30A-240V RELAY-DPDT-20A-230V SANITIZER KAY-5 125 PACKETS SCREW-10-32X3/8 UNSL HWH SCREW-10X7/16 UNSL TD HWH SCREW-6-32X3/8 SLTD BINDER SCREW-10X3/8 SLOTTED HEX WSHR SCREW-10-32X1/2 SLTD TRUSS SCREW-10X3/8 SLOTTED HEX WSHR SHAFT-BEATER *341-2 RFB* +O-RING-7/8 OD X .139W +SEAL-DRIVE SHAFT SHELF-DRIP TRAY*382-384* SHELL A.
+ Available Separately Model 432 35 Parts List 039423 048727-33E 052145-33 COMPRESSOR L63B562DBLB DIAGRAM-WIRING *432* PART NUMBER 048230 012626 017184 X50382 018550 X46848 020059 003949 015176-9 053565 022665 046365 050900 043449-27 044982-27 PART NUMBER BLOCK-TERMINAL 3P L1,L2,L A/C-BRISTOL-R404A 3 PHASE (043233F000 208-230V 60HZ 3PH) DESCRIPTION SWITCH-PRESSURE 440 PSI-SOLDER SWITCH-TOGGLE-SPST 3/4HP/250V SWITCH-TOGGLE-3PDT TORQUE A. *430* +O-RING-.291 ID X .080W TRAY A.
J2 J2 J2 PINS 5&6 PINS 3&4 PINS 1&2 MIX OUT PROBE GRN/ YEL 5 BLK T1 BLK BLK 3 COMPRESSOR CONTACTOR BLK BLK GRA/BLK 4 FAN MTR BLK/WHT BLK 3 ORN/WHT COMP WHT/RED YEL 2 RIGHT SUCTION SOLENOID FIG.2 WHT RED RED BLUE BLUE T2 LIGHT SWITCH BALLAST L L2 WHT/BLU 4 RIGHT BEATER RELAY 1 WHT RIGHT BEATER MOTOR FIG.1 RIGHT COMPRESSOR RELAY WHT R WHT RUN CAPACITOR BROWN CORCOM FILTER BLEED RESISTOR BLACK WASH BRISTOL COMPRESSOR WIRING BLUE 1 WHITE/BLK STRIPE FIG.
L1 L2 L3 BLACK BLACK A WHITE/BLACK STRIPE B LEFT POWER SWITCH LEFT PUSHBUTTON SWITCH 5 3 6 4 GRN/ YEL BLACK BLK/WHT AUTO BLACK BLUE WHITE CORCOM FILTER OFF LEFT BEATER OVERLOAD RELAY PINK WASH AUTO OFF ORANGE B A RED/WHT AUTO LEFT BEATER RELAY COIL WHITE A C YELLOW NC NO 4 2 1 WHITE NC GRN/ YEL LEFT BEATER RELAY NO 4 YELLOW 3 C0M J5 NC C0M GRAY/WHITE GRAY GRN/YEL TORQUE SWITCH NO MIX LOW PROBE PUR RED/BLACK MIX OUT PROBE BLACK DRAW SWITCH 1 2 3 4 5 6
J2 J2 J2 PINS 5&6 PINS 3&4 PINS 1&2 TABLE 1 4-DAY LOCKOUT ENABLE-INSTALL JUMPER TO ENABLE. (REQUIRES OPTIONAL DOOR SWITCH) NOT USED NOT USED BLK L1 BLK LIGHTING (OPTIONAL-DELETE) T1 5 BLK 3 LIGHT SWITCH BLK/WHT 24 VAC BLK COMPRESSOR CONTACTOR BLK 4 FAN MTR ORN/WHT BLK 3 YEL BLK CORD WHT/RED WHT/BLU COMP FIG.
