Model 104 Batch Freezer Original Operating Instructions 053064--M 8/13/08 (Original Publication) (Updated 6/11/12)
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on data plate: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E August, 2008 Taylor All rights reserved. 053064-M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries. Taylor Company 750 N. Blackhawk Blvd.
Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents -- Page 2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . .
Section 1 To the Installer The following are general installation instructions. For complete installation details, please see the check out card. This unit has many sharp edges that can cause severe injuries. Installer Safety Site Preparation In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Air Cooled Units This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame. DO NOT obstruct air intake and discharge openings: Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condenser(s).
60 Cycle Units Refrigerant This equipment is supplied with a 3--wire cord and grounding type plug, for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. Permanent wiring may be employed, if required by local codes. Instructions for conversion to permanent wiring are as follows: 1. Be sure the freezer is electrically disconnected. 2. Remove the rear panel and locate the small electrical box at the base of the freezer. 3.
Section 2 To the Operator The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 104 Batch Ice Cream freezer, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
Section 3 Safety We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both the operator and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions.
S DO NOT allow untrained personnel to operate this machine. S DO NOT operate the freezer unless all service panels and access doors are restrained with screws. S DO NOT remove the door, beater or scraper blades unless the power switch is in the OFF position. This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage. DO NOT operate the unit unless the freezer door is secured over the freezing cylinder.
Section 4 Operator Parts Identification Model 104 Figure 1 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 FUNNEL 034252 6 GASKET--BASE PAN 049420 2 PANEL--SIDE LEFT 051039 7 PAN--DRIP 13--1/4 LONG 039027 3 COVER A.--MIX INLET X24948 8 PANEL A.
Beater Door Assembly Figure 2 ITEM DESCRIPTION PART NO. ITEM 1 SEAL--DRIVE SHAFT 032560 9 2 SHAFT--BEATER 033498 3 BEATER ASSEMBLY X33417 4 BLADE--SCRAPER 7--1/4” L 5 6 DESCRIPTION PART NO. SPOUT A.--DRIP X33422 10 NUT--STUD 008614 11 O--RING 2--1/4 OD X .139 W 030890 033277 12 PLATE--DRAW 027811 O--RING 5--7/16 OD X 5--1/4 033276 13 ARM--HANDLE 030042 DOOR A.--PARTIAL X37710 14 PIN--CLEVIS 3/16 X 1 SS 027813 7 PIN A.
Accessories Figure 3 ITEM DESCRIPTION PART NO. ITEM DESCRIPTION PART NO. 1 PAIL-6 QT 023348 4 BRUSH-DRAW VALVE 1-1/2” 014753 2 BRUSH-MIX PUMP BODY 3” X 7” 023316 5 LUBRICANT-TAYLOR 4 OZ. 047518 6 SANITIZER-STERA SHEEN SEE NOTE 3 BRUSH-REAR BEARING 1” X 2” 013071 *Note: A sample container of sanitizer is sent with the unit. For reorders, order Stera Sheen part no. 055492 (100 2 oz. packs) or Kay--5 part no. 041082 (200 packs).
Section 5 Important: To The Operator Figure 4 ITEM 1 2 3 4 Orange Dial Light (Item 2) DESCRIPTION Located below the control switch is an orange dial light. When the control switch is in the AUTO position, this light will come on, indicating the refrigeration system is operable when the timer is set. CONTROL SWITCH ORANGE DIAL LIGHT TIMER CONTROL DOOR HINGE Safety Control Switch (Item 1) NEVER empty the contents of the freezing cylinder while the control switch is in the AUTO position.
Timer Control (Item 3) Door Hinge (Item 4) The Model 104 uses a timer control to operate the compressor and determine the viscosity of the product. After the desired amount of product has been added to the freezing cylinder, turn the timer for the amount of refrigeration required for the batch. Due to mix variations and desired finished product viscosity, the timer setting will vary. This feature allows the operator to open the door without removal.
Section 6 Operating Procedures The Model 104 is a small 3 quart (2.9 liter) capacity ice cream freezer. It has been designed to produce a rich tasting, nominal overrun ice cream product that can be drawn off and placed in a hardening cabinet or flash freezer. Overrun can be varied depending on mix formulation, amount of pre--charge, and finished product temperature. Step 2 Install the drive shaft. Lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft.
Step 4 Assemble the freezer door. Place the large freezer door o--ring in the groove on the back of the freezer door. Step 3 Place the plastic scraper blades on the beater, making sure one end of the blade is up against the notch at the front of the beater. Figure 10 Step 5 Press the o--ring into the groove on the back of the draw plate and lubricate lightly. Figure 8 Holding the beater and blades securely, slide the beater into the freezing cylinder about one--third of the way in.
Engage drip spout pins with corresponding holes on the back side of the freezer door. Align the hole in the draw arm over the stem on the freezer door and push down. Make sure the draw arm fits into the depression in the draw plate. Figure 16 Figure 13 Screw the stem cap over the stem that protrudes from the draw arm. Once snug, tighten one step further to align the hole in the cap. Step 6 Position the door onto the two studs on the front of the freezing cylinder.
Sanitizing Step 7 Secure the freezer door hinge by installing the pivot pin. Step 1 Prepare two quarts (1.9 liters) of an approved 100 PPM sanitizing solution (example: Kay--5R or Stera-SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 2 Open the mix inlet cover on top of the freezer. Figure 19 Step 8 Slide the drip pan into the hole in the front panel. Figure 21 Sanitize your hands and the funnel. Install the funnel into the mix inlet hole on top of the freezer.
Pour the sanitizing solution into the funnel and allow it to flow into the freezing cylinder. Step 4 Put the control switch into the OFF position. Holding a mix pail beneath the ejection port, open the draw arm and drain the sanitizing solution from the freezing cylinder. Close the draw arm. Figure 25 Figure 23 Priming Step 1 With the control switch in the OFF position, hold an empty mix pail beneath the ejection port and open the draw arm. Step 3 Put the control switch into the EJECT position.
Overrun Step 3 Set the timer for the time required for the batch. Allow the unit to operate until the buzzer sounds and the refrigeration system automatically cycles off. Depending on the overrun desired, the amount of pre--charge can range from 1.5 to 3 quarts (1.4 to 2.8 liters). This will give an overrun between 20% to 100%. Overrun which exceeds 100% must not be taken below 26_F (--3.3_C) or the product will not eject. Depending on the mix, product overrun below 100% may be taken as low as 18_F (--7.
Drawing Product Step 3 Draw off one pint of frozen product, and with a straight edge, level off the top. Step 1 When the desired temperature and overrun of the product has been achieved, the product may be drawn into packages or cans for hardening. Place the package or can directly beneath the ejection port of the freezer door. Step 2 Put the control switch into the EJECT position and open the draw arm.
Disassembly Step 4 Put the control switch into the OFF position. Holding a mix pail beneath the ejection port, open the draw arm and drain the water from the freezing cylinder. Close the draw arm. Step 1 BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION. Failure to do so may cause personal injury or component damage. Repeat these procedures until the rinse water being drawn from the freezing cylinder is clear. Step 2 Remove the handscrews from the front of the freezer door.
Step 4 Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Place the cleaned parts on a clean dry surface to air dry. Step 5 Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder. Figure 33 Step 6 Wipe clean the exterior surfaces of the freezer.
Section 7 Important: Operator Checklist During Cleaning and Sanitizing Regular Maintenance Checks j 1. Check the rear shell bearing for signs of wear (excessive mix leakage in rear drip pan) and be certain it is properly cleaned. ALWAYS FOLLOW LOCAL HEALTH CODES. Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. j 2.
Section 8 PROBLEM 1. Poor ejection. 2. No beater operation with the control switch in the AUTO position. 3. The product is not freezing. 4. There is excessive mix leakage in the rear drip tray. 5. The buzzer does not sound when the unit cycles off. Troubleshooting Guide Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Over refrigeration. a. Use less time to run the batch. -- -- b. Inadequate pre--charge b. Increase the pre--charge. -- -- c. The beater is rotating counterclockwise. c.
Section 9 PART DESCRIPTION Drive Shaft Seal Parts Replacement Schedule EVERY 3 MONTHS EVERY 4 MONTHS EVERY 6 MONTHS ANNUALLY X QTY. 1 Scraper Blades X Minimum 2 Freezer Door O--Ring X 1 Draw Plate O--Ring X 1 White Bristle Brush, 3” x 7” Inspect & Replace if Necessary Minimum 1 White Bristle Brush, 1--1/2 x 2” Inspect & Replace if Necessary Minimum 1 Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum 1 Refer to Parts List when ordering the above parts.
Section 10 Warranty Explanation Class 103 Parts Class 512 Parts The warranty for new equipment Class 512 parts is five years from the original date of unit installation, with a replacement parts warranty of twelve months. The warranty for new equipment Class 103 parts is one year from the original date of unit installation, with a replacement parts warranty of three months. Class 000 Parts Class 000 parts are considered wear items -- no warranty.
Model 104 DESCRIPTION 029889 025444 +SPRING--COMP.480X.034X2.00 SS +SWITCH--ROLLER--SPDT--20A--125--480 012864 +WASHER--BEARING LOCK 25 013071 031667 022758--12 022758--27 049302--12 BRUSH--REAR BRG 1IN.DX2IN.LGX14 BUMPER--RUBBER 15/64”HOLE--WHITE BUZZER 120V BUZZER 240V/5W COMPRESSOR AKA9462ZXA--AK1 048150 048935 +RELAY--START--COMPRESSOR CONDENSER--AC--12LX16HX2.5T3ROW X37710 027449 +SUPPORT--INLET COVER DOOR A.
+ Available Separately Parts List 26 Model 104 X37705 027811 +PIN A.--PIVOT*1 3/4 GRIP +PLATE--DRAW 062461--27 062461--27 048901 034252 DIAGRAM--WIRING *104* DIAGRAM--WIRING *104* DRYER--FILTER--HP62--3/8 X 1/4S FUNNEL 032164 033161 032749 051433 017450 047518 053064--M LABEL--CAUTION PERSONNEL LABEL--DOOR CAUTION LABEL--WARNING--PANEL--MOVE PARTS LIGHT--ORANGE--ROUND LUBRICANT--TAYLOR 4 OZ.
+ Available Separately Model 104 27 Parts List 051040 051039 051038 033559 051013 067460--12 026581--27 032607--27 055492 033498 PANEL--REAR *104* PANEL--SIDE *104*L* PANEL--SIDE *104*R* PULLEY--AK30 X 5/8 PULLEY--AK74 RELAY--3 POLE--25 AMP RELAY--DPDT--20A--120/240/277V RELAY--SPDT SANITIZER--STERA SHEEN --GREEN SHAFT--BEATER 049628 SWITCH--ROCKER AUTO/EJECT 030324--27 TIMER--INTERVAL 30MIN 230V 047232 027137 VALVE--EXP--AUTO--1/4S X 1/4FPT +BOOT--EXPANSION VALVE X34664 047016 VALVE
+ Available Separately Parts List 28 Model 104 032164--FG 032749--FG 033941--F 051433--F 053064RM LABEL--DOOR--MOVE PART--FRENCH CARD--CHECKOUT FREEZER FRENCH LABEL--WARN--COVER--FRENCH MAN--OPER--COND 104 ROMANCE 032717--G 032717--F 053064RM LABEL--WARN--ELEC--SGL--SMALL LABEL--WARN--ELEC--SGL--SMALL MAN--OPER--COND 104 ROMANCE 007530 051046--50 038374--J 062461--14 015068--J 032164--JK 032749--JK BELT--V--4L410 DECAL--DEC--TAYLOR 104--50 H DECAL--TROUBLESHOOT--JAPANESE DIAGRAM--WIRING *10
+ Available Separately Model 104 29 Parts List 032717--J 007471 007538 PULLEY--AK32 X .625--.6265 PULLEY--AW62--5/8 X51043--SPN 051040--SPN 051039--SPN 051038--SPN PANEL A.--FRONT *104* PANEL--REAR *104* PANEL--SIDE *104*LEFT PANEL--SIDE *104*RIGHT 049302--40 COMPRESSOR AKA9462ZXC--AK172JT 007538 X34664 PULLEY--AK64--5/8 VARISTOR A.--280VAC 029889 025444 +SPRING--COMP.480X.034X2.00 SS +SWITCH--ROLLER--SPDT--20A--125--480 BELT--V--4L420 +BLADE--SCRAPER 17L BEATER A.
+ Available Separately Parts List 30 Model 104 014753 031667 022758--27 033941--CW5 049302--40 BRUSH--DRAW VALVE 1--1/2”OD BUMPER--RUBBER 15/64”HOLE--WHITE BUZZER 240V/5W CARD--CHECKOUT WARRANTY--CHINESE COMPRESSOR AKA9462ZXC--AK172JT 027811 +PLATE--DRAW 051046--60 038374--CH 062461--40 048901 065712--SCH DECAL--DEC--TAYLOR 104--60 H2 DECAL--TROUBLESHOOT--CHINESE DIAGRAM--WIRING *104* DRYER--FILTER--HP62--3/8 X 1/4S FORM--QUALITY REPORT BY FAX 034661 +STEM--FREEZER COVER 030582--CH X3342
+ Available Separately Model 104 31 Parts List 017450 047518 053064CM 034097--34 029770--27 LIGHT--ORANGE--ROUND LUBRICANT--TAYLOR 4 OZ. MAN--OPER COND 104 CHINESE MOTOR--1HP 50HZ 220--240V 1425RP MOTOR--FAN 50 WATT W/GROUN 008614 008667 023348 039027 X51043 051040 051039 051038 033559 NUT--STUD O--RING--1--1/4 OD X .139W PAIL--6 QT. PAN--DRIP 13--1/4 LONG PANEL A.
+ Available Separately Parts List 32 Model 104 C00001 033498 SANITIZER--STERA SHEEN--GREEN SHAFT--BEATER 049628 SWITCH--ROCKER AUTO/EJECT 046365 027137 VALVE--EXP--AUTO--1/4S X 1/4FPT +BOOT--EXPANSION VALVE X34664 047016 VALVE--ACCESS--1/4 MFLX1/4 S--90 VARISTOR A.--280VAC 044455 VALVE--ACCESS 1/4FL X 3/8SDR--90 030343 030324--27 TIMER--INTERVAL 30MIN 230V +KNOB--TIMER 025444 SWITCH--ROLLER -- 20A.
Model 104 062461-12 8/08
Model 104 062461-27 8/08
Model 104 062461-40 8/11