Model 382 (With RC25) Slush Freezer Operator’s Manual 053105- M 10/98
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the 382 data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number: Information found on RC25 data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps E October, 1998 Taylor All ri
Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 2 To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents -- Page 2 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regular Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Winter Storage . . . . . . . . . . . . . . .
Section 1 To the Installer Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation. This machine is designed for indoor use only. DO NOT install the machine in an area where a water jet could be used to clean or rinse the machine. Failure to follow this instruction may result in serious electrical shock.
Refrigeration Charging and Line Construction Note: Maximum line length is 150 ft. (45.7 m). Note: To meet individual installation requirements, lines must be purchased and constructed locally. The dispensing unit is shipped with a refrigerant holding charge that is sufficient enough to prevent moisture contamination (8 oz./227 g. HP62). This holding charge will become part of the total system charge.
DISPENSER UNIT 382 Condenser Access Valve Compressor Liquid Refrigerant Reciever CONDENSING UNIT DISPENSER UNIT 382 Note: 5/8” individual line lengths are not to exceed 75 ft. (22.8 m) maximum length each. Total line length is not to exceed 150 ft. (45.7 m). 5/8” line + 5/8” line + 3/4” line = 150 ft. or less. Figure 2 Installation Normally, any straight run of tubing must be supported near each end of the run. Long runs require additional supports.
Step 6 Check all connections for leaks. Step 5 Evacuate the field constructed refrigerant lines using the access fittings brazed on the condensing end of the refrigeration lines. Step 7 Insulate all exposed suction line tubing and fittings. Step 6 When the evacuation process is complete, relieve the vacuum with 4 oz. (113 g.) of HP62 refrigerant per line, for a total of 8 oz. (227 g.
Section 2 To the Operator Compressor Warranty Disclaimer The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor equipment, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
Section 3 Safety We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator. DO NOT allow untrained personnel to operate this machine.
Section 4 Item Description Operator Parts Identification Part No. Item 1 REMOTE CONDENSING UNIT RC 25 2 PANEL--SIDE LEFT 052117 3 COVER--HOPPER--12 QT 045416 4 PANEL A.--REAR X52115 10 5 PANEL--SIDE RIGHT 051713 6 GASKET--BASE PAN 051868 7 TRAY A.--DRIP X46848 Models 382/RC25 8 Part No.
Beater Door Assembly Item Description Part No. Item Description Part No. 1 KNOB--DRAW VALVE--BLACK 047358 13 ARM--TORQUE 014500 2 SCREW--1/4--20X9/16 THUMB--300 047632 14 O--RING--.291 ID X .080W 018550 3 PLATE--DRAW SPOUT MOUNT 049275 15 TORQUE A. X51081 4 SPOUT--DOOR ZERO WASTE 049276--BLA 16 BEARING--GUIDE 014496 5 O--RING--2.375 OD X 1/16W 046830 17 BEATER A.--TORQUE X51105 6 SPRING--COMP.845X.055X3.
Accessories Item Description Part No. 1 BRUSH--MIX PUMP BODY--3”X7” 023316 2 BRUSH--DRAW VALVE 1”X2”X17” 013073 3 BRUSH--DOUBLE ENDED 013072 4 BRUSH--REAR BRG 1IN.DX2IN.
Section 5 Important: To the Operator 5 2 6 1 ADD MIX MIX OUT Item 1 2 3 4 5 6 3 4 Description Control Switch Fill Switch Add Mix Light Mix Out Light Viscosity Control Display Light Switch (Optional) Symbol Legend Control Switch (Item 1) The control switch is located on the front of the machine. The center position is “OFF”. The up position is the “WASH” mode and activates the beater motor only. The down position is the “AUTO” mode.
Fill Switch (Item 2) Standby Switch (Optional) The fill switch is located under the control channel. The “ON” position enables refrigeration when the control switch is in the “AUTO” position. The “ON” position enables the fill system to replenish and maintain product levels in the freezing cylinder and in the hopper. The “OFF” position terminates the fill function. The refrigeration system is disabled when the fill switch is in the “OFF” position. The standby switch is located under the control channel.
Section 6 Operating Procedures We begin our instructions at the point where the parts are disassembled and laid out to dry from the previous night’s cleaning. Install the drive shaft into the freezing cylinder, hex end first. The drive shaft seal must fit securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding. The following procedures will explain how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh product.
If the blades are in good condition, assemble the clips on the blades. Install one scraper blade and clip over the two holding pins on one side of the beater. Holding the blade and clip on the beater, turn the assembly over and install the second scraper blade and clip. Figure 10 Insert the torque rotor (guide bearing end first) into the pilot hole in the center of the drive shaft. The hole in the torque rotor shaft should be rotated to the 12 o’clock position.
Align the draw spout assembly with the door. Place the draw spout mounting plate over the draw spout assembly and align the holes. Place the draw valve spring over the shaft end on the draw valve. Figure 13 Figure 16 Insert the draw valve and spring into the door spout until the threaded end of the shaft passes through the hole in the end of the door spout. Thread the draw valve knob onto the end of the draw valve shaft.
Step 6 Install the four handscrews on the studs. Finger-tighten the screws equally in a crisscross pattern to insure that the door is snug. Do not over-tighten the handscrews. Figure 19 Place the large o-ring into the groove on the back side of the door and lubricate the installed o-ring. Figure 22 Step 7 Install the torque arm. Position the torque arm by inserting it through the slot in the torque switch arm and down into the hole in the torque rotor which protrudes from the door.
Make sure all sanitizer is removed from the fill system. Place the fill switch in the “OFF” position. Step 8 Install the front drip tray and the splash shield under the door spout. Drain any remaining solution from the freezing cylinder. Figure 24 Sanitizing Figure 26 Step 1 Fill System. Disconnect the product supply lines from the mix delivery container. Prepare two gallons (7.6 liters) of an approved 100 PPM sanitizing solution (Example: Kay--5t).
Step 6 Place the control switch in the “OFF” position. Place an empty mix pail beneath the door spout. Open the draw valve and draw off all of the sanitizing solution. When the sanitizer stops flowing from the door spout, close the draw valve. strength product is flowing from the door spout, close the draw valve. Allow the mix hopper to fill until the product rises to the bleed port. Replace the prime plug. Figure 28 Figure 30 Step 7 Replace the hopper cover.
Closing Procedure Step 2 With a pail beneath the door spout, open the draw valve. When all of the product has been drained from the mix hopper and freezing cylinder, close the draw valve. Make sure the control switch is in the “OFF” position.
Step 3 Brush clean the mix hopper, the mix inlet hole, and the mix level sensing probes. Step 3 Place the control switch in the “WASH” position. With a mix pail beneath the door spout, open the draw valve. Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, close the draw valve and place the control switch in the “OFF” position. Step 4 Place the control switch in the “WASH” position.
Disassembly Note: To remove o-rings, use a single service towel to grasp the o-ring. Apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward and it will roll out of the groove and can be removed easily . BE SURE THE CONTROL SWITCH IS IN THE “OFF” POSITION. Step 3 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed.
Section 7 Important: Operator Checklist During Cleaning and Sanitizing Regular Maintenance Checks j 1. Replace scraper blades that are nicked or damaged. ALWAYS FOLLOW LOCAL HEALTH CODES. j 2. Before installing the beater, be certain that the scraper blades are properly attached over the pins. Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly.
Section 8 PROBLEM 1. No product is being dispensed with the draw valve open. 2. The product is too thin. 3. The product is too stiff. Troubleshooting Guide Troubleshooting Guide PROBABLE CAUSE REMEDY a. Product freeze-up due to improper product mixing. a. Follow directions for mixing product carefully. -- -- b. The torque arm is not installed. b. Install the torque arm. 15 c. Bent or improperly installed torque rotor. c. Replace the bent rotor or follow proper assembly procedures. 13 a.
PROBLEM 4. The freezing cylinder walls are scored. 5. Unable to remove the drive shaft. 6. Excessive mix leakage in the rear drip pan. 7. No freezer operation with the unit in the “AUTO” position. Models 382/RC25 PROBABLE CAUSE REMEDY PAGE REF. a. Broken beater pins. a. Repair or replace the beater assembly. -- -- b. The gear unit is out of alignment. b. Contact a service technician. -- -- c. The beater assembly is bent. c. Repair or replace the beater assembly. -- -- d.
PROBLEM 8. The unit is not freezing product when placed in the “AUTO” mode. PROBABLE CAUSE REMEDY PAGE REF. a. The torque rotor is bound, leaving the torque arm in the cold position. Therefore the compressor will not run. a. Free the torque rotor. -- -- b. The torque arm is bent. b. Replace the torque arm. -- -- c. The condensers are dirty. c. Clean the condensers monthly. 21 d. The fill system switch is not in the “ON” position. d. Turn the fill switch to the “ON” position. e.
Section 9 PART DESCRIPTION Parts Replacement Schedule EVERY 3 MONTHS Scraper Blade Drive Shaft Seal X Freezer Door O-Ring X Door Port O-Ring X Front Bearing X Door Spout O-Ring X Drive Shaft O-Ring X Torque Arm O-Ring X Brushes Models 382/RC25 25 EVERY 6 MONTHS ANNUALLY Inspect & Replace if Necessary Minimum Inspect & Replace if Necessary Minimum Parts Replacement Schedule
Parts List 26 048423 048424 048422 COUPLING--BULKHEAD--5/8OD COPPER COUPLING--TUBING--3/8 OD COPPER COUPLING--TUBING--5/8 OD COPPER 049204 038374 051061--12 X51098 DECAL--REFRIGERATION--SUCTION DECAL--TROUBLESHOOTING DIAGRAM--WIRING *382*C/F* DOOR A.
+ Available Separately Models 382/RC25 27 Parts List 047353 +VALVE--DRAW *380/1*ZERO WASTE 032749 051971--BLA 046089--BLA 051433 051129 LABEL--DOOR CAUTION LABEL--SWITCH--OFF/FILL--INTL SYM LABEL--SWITCH--POWER--INT’L SYM LABEL--WARNING--COVER LENS--LIGHT *382--384* 048232 047455--M 024839-- LUBRICANT--TAYLOR HI PERF--4 OZ MAN--OPER 380/381 MOTOR--1/2 HP Model 382 050036-- LIGHT--AMBER--RECT--MIX OUT 026962 032560 SEAL--DRIVE SHAFT TERMINALS 025307 O--RING--7/8 O.D. X .
+ Available Separately Parts List 28 Models 382/RC25 X52115 051713 PANEL A.--REAR*382* PANEL--SIDE *382--3--4*RIGHT X51112--SP SHELL A.--INS.*383--384*TORQUE 049739 015007 027026 BUSHING--PIVOT--TORQUE ARM SPRING--TORQUE*BLACK* SWITCH--LEVER--SPDT--20A--125--48 Model 382 075772 049737 BUSHING--ARM--TORQUE SWITCH--TOGGLE--DPST X50399 BUSHING A.--TORQUE 016530 051086 BRACKET--TORQUE CONTROL *382* SWITCH--PUSHBUTTON--SPST 051101 X51100 SWITCH A.
+ Available Separately Models 382/RC25 29 Parts List X51081 TORQUE A. *382* 051287 051127--12 048952--12 X49300 VALVE--SOLENOID 1/8PORT--3/8ODF VALVE--SOLENOID--REFRIGERATION VARISTOR A.--130VAC Model 382 022665 051396--12 VALVE--SOLENOID SYRUP VALVE--EXP--THERMO 020565--30 HOSE--BEVERAGE--3/8 ID X 5/8 O VALVE--EPR 1/4S 016487 ELBOW--1/4MP X 3/8BARB--PLASTI 044404 010031 CLAMP--HOSE--ADJ 7/16 X 25/32 VALVE--ACCESS 1/4FL X 1/4SOLD 021630 X51398--12 VALVE A.
+ Available Separately Parts List 30 Models 382/RC25 050358 048425 048423 048424 048422 049205 049204 048426 049055 049518 049170 X43408 036397 037268 CONTROL--DUAL PRESSURE COUPLING--BULKHEAD--3/8OD--COPPER COUPLING--BULKHEAD--5/8OD COPPER COUPLING--TUBING--3/8 OD COPPER COUPLING--TUBING--5/8 OD COPPER DECAL--REFRIGERATION--LIQUID DECAL--REFRIGERATION--SUCTION FLANGE--MOUNTING GASKET--INSULATOR--COUPLING HEATER CRANKCASE INDICATOR--LIQUID--3/8 S LEG A.
+ Available Separately Models 382/RC25 31 Parts List 050162 050160 050161 050159 049165 049166 050158 050182 026688 026687 026689 044455 025780 PANEL--CORNER PANEL--FRONT--TOP PANEL--SERVICE--SIDE PANEL--SIDE *RC25* PANEL--TOP *RC25* PANEL--TOP *RC25* RECEIVER--REFRIGERANT 10# TEE--ACCESS 1/2” W/5344 CORE TEE--ACCESS 3/8 TEE--ACCESS 5/8 VALVE--ACCESS 1/4FL X 3/8SDR-- VALVE--REGULATOR CPR 5/8S 1 031532 050160 050161 050159 050158 PANEL--CORNER PANEL--FRONT--TOP PANEL--SERVICE--SIDE PANE
Model 382 051061--12
Model 382 051061--40
