OPERATOR’S MANUAL Model 142 Soft Serve Freezer Original Operating Instructions 039709- M 3/00 (Original Publication) (Updated 7/18/14)
Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E 2000 Carrier Commercial Refrigeration, Inc.
Table of Contents Section 1 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents - Page 2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Section 7 Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . .
Section 1 To the Installer Site Preparation The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist. Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or the equipment have been addressed.
Electrical Connections In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Electrical Hook- up Installation Refrigerant For 60 Cycle, 1 PH, Supplied With Cord and Plug This equipment is supplied with a 3- wire cord and grounding type plug for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. The cord and plug provided for 115/60/1 and 208- 230/60/1 is 15 amp.; therefore the wall outlet must also be 15 amp. Check the data label located on the rear of the freezer for electrical specifications.
Section 2 To the Operator Your freezer has been carefully engineered and manufactured to give you dependable operation. If the Taylor Model 142 is properly operated and cared for, it will produce a consistent, quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely. municipal waste.
Section 3 Safety We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit. DO NOT allow untrained personnel to operate this machine. S DO NOT operate the freezer unless all service panels and access doors are restrained with screws. S DO NOT remove any internal operating parts (examples: freezer door, beater, scraper blades, etc.
Section 4 ITEM DESCRIPTION Operator Parts Identification PART NO. ITEM DESCRIPTION PART NO. 1 COVER A.- HOPPER X49633 10 BEARING- GUIDE 014496 2 FLOAT A.- MIX LEVEL X39690 11 DOOR A.- PARTIAL- 1 SPOUT X38959- SER 3 TUBE- FEED- .166 HOLE- SS 035819 12 CAP- DESIGN 1.010”ID- 6 PT 014218 4 SHIELD- SPLASH- PLASTIC 039444 13 NUT- STUD 034829 5 PAN A.- WHITE FRONT DRIP X43474 14 ARM- VALVE LIFTER 024761 6 SEAL- U- CUP 080534 15 HANDLE- DRAW 024762 7 BEATER A.
Section 5 Important: To the Operator Figure 1 ITEM 1 2 3 Power Switch DESCRIPTION Power Switch Indicator Light - MIX LOW Standby Switch The center position is the OFF position. The left position is WASH which activates the beater motor only. The right position is the AUTO position, which activates the beater motor and the refrigeration. Symbol Definitions To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions.
Standby Switch When the unit is operating in the AUTO mode, the metering hole should be placed in the downward position. This push button switch determines which mode of operation the freezing cylinder is operating in. If the center button of this switch is in the “OUT” position and it is not illuminated, the unit will operate in the normal product dispensing mode when the toggle switch is placed in the AUTO position.
Section 6 Operating Procedures The Model 142 has a 1.5 quart (1.4 liter) capacity freezing cylinder. The mix flows from the hopper to the freezing cylinder through a feed tube. The mix flow is controlled by gravity. Step 2 Insert the beater assembly and allow the drive shaft to travel through the rear shell bearing at the back of the freezing cylinder, and engage the hex end of the drive shaft firmly into the female socket.
Step 4 Slide the front bearing over the baffle rod so the flanged edge is against the door. Place the white plastic guide bearing on the end of the baffle rod. Do not lubricate the front bearing or guide bearing. Step 7 Install the draw valve. Slide the two o- rings into the grooves on the draw valve and lubricate with Taylor Lube. Figure 8 Step 5 Insert the handscrews into the slots in the freezer door.
Note: The draw valve is installed correctly when the slotted opening in the draw valve is visible through the “window” of the freezer door. Slide the o- ring into the groove on the draw valve handle and lubricate with Taylor Lube. Figure 14 Figure 12 Step 8 Install the draw valve handle. Insert the valve lifter arm through the slotted opening in the draw valve and align the other end with the cross holes of the freezer door. Note: The valve lifter arm may be aligned with the left or the right cross hole.
Sanitizing The illustration below shows the draw valve assembled on the left side. Step 1 Prepare a pail of an approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 2 Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder. Figure 16 Step 9 Snap the design cap over the bottom of the freezer door spout.
Step 5 Place an empty pail beneath the door spout and open the draw valve. Draw off all the sanitizing solution. When the sanitizer stops flowing from the door spout, close the draw valve and place the toggle switch in the OFF position. Figure 20 Figure 22 Step 6 Remove the feed tube from the hopper. (Be sure your hands are sanitized.) Step 7 Place the mix level float on the mix level float stem. Figure 21 Step 4 Place the toggle switch in the WASH position.
Priming Step 4 Place the mix hopper cover in position. Prime the machine as close as possible to the time of first product draw. Step 1 With a pail beneath the door spout, open the draw valve. Fill the mix hopper with FRESH mix and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, close the draw valve. Note: Use only fresh mix when priming the freezer.
Standby Step 4 When the unit cycles off, remove the hopper cover, and place the feed tube in its original position. This unit is equipped with a STANDBY feature. If product is not dispensed for long periods of time (i.e.; early morning hours), the STANDBY feature will maintain the hopper and freezing cylinder product at safe temperatures and prevent product breakdown.
Draining Product From the Freezing Cylinder Cleaning Step 1 Place the toggle switch in the OFF position as far ahead of cleaning time as possible to allow frozen product to soften for easier cleaning. Step 1 Prepare a pail of an approved 100 PPM cleaning solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Step 2 Lift the hopper cover, remove the feed tube and the mix level float.
Brush Cleaning Step 5 Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve core in the freezer door. Place all the cleaned parts on a clean, dry surface to air dry overnight. Step 1 Prepare a sink with an approved cleaning solution (examples: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. (IMPORTANT: Follow the label directions.
Section 7 Important: Operator Checklist During Cleaning and Sanitizing: rerun, skim off the foam and discard; then mix the rerun with fresh mix in a ratio of 50/50 during the day’s operation. Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority.
Winter Storage If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions. Disconnect the freezer from the main power source to prevent possible electrical damage. Your local Taylor Distributor can perform this service for you.
Section 8 PROBLEM 1. No product being dispensed. 2. Machine will not operate in the AUTO position. 3. Product is too stiff. Model 142 Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. Toggle switch in OFF position. a. Place toggle switch in the AUTO position. 15 b. Inadequate level of mix in mix hopper. b. Fill mix hopper with mix. 15 c. Beater motor overloaded. c. Place the toggle switch in the OFF position. Allow the motor to cool. Reset beater motor.
PROBLEM 4. Product is too soft. 5. The freezing cylinder walls are scored. 6. Excessive leakage in rear drip pan. 7. Draw valve leaking. 8. Product not feeding into freezing cylinder. 9. Unit goes out on overload excessively. Troubleshooting Guide PROBABLE CAUSE REMEDY PAGE REF. a. The temperature control is set too warm. a. Call service technician. - - - b. The feed tube is not installed. b. Install the feed tube in mix inlet hole at bottom of the mix hopper.
Section 9 Parts Replacement Schedule PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QUANTITIES TO BE REPLACED Beater Drive Shaft Cup Seal X 1 Freezer Door O- Ring X 1 Freezer Door Front Bearing X 1 Freezer Door Guide Bearing X 1 Draw Valve O- Ring X 2 Draw Valve Handle O- Ring X 1 Black Bristle Brush, 1” x 2” Inspect & Replace if Necessary Minimum 1 Double Ended Brush Inspect & Replace if Necessary Minimum 1 White Bristle Brush, 3” x 7” Inspect & Replace if Necessa
Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows.
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual. 4. External hoses, electrical power supplies, and machine grounding. 5. Parts not supplied or designated by Taylor, or damages resulting from their use. 6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival. 7.
Section 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only. LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows.
LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover: 1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts. 2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup. 3.
LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY.
Model 142 BEARING-FRONT BEARING-GUIDE BEARING-REAR SHELL +COLLAR-REAR BEARING +NUT-REAR BEARING +TAB-BEARING LOCK BEARING-UNIT REAR BEATER A. +SEAL-U-CUP BELT-HTD PITCH LENGTH 565MM BELT-V-4L370 BLOCK-TERMINAL 5 POLE BRUSH-DOUBLE ENDED-PUMP&FEED TUBE BRUSH-MIX PUMP BODY-3"X7"WHITE BRUSH-REAR BRG 1IN.DX2IN.LGX14 BUSHING-SNAP 11/16 ID X 7/8OD CAP-DESIGN-1.
+ Available Separately Parts List 30 Model 142 CORD-POWER-250V-15A-95"L COVER A.-HOPPER DECAL-CLEAN INST.-HOPPER DECAL-MAG-FLAVOR PADS DECAL-MAG-FROZEN YOGURT DECAL-MAG-SOFT SERVE DECAL-TROUBLESHOOTING DIAGRAM-WIRING *142* DOOR-1 SPOUT-4" LONG +O-RING-2-3/4 OD X .139W +ARM-VALVE LIFTER +HANDLE-DRAW +O-RING-3/4 OD X .103W +VALVE-DRAW +O-RING-7/8 OD X .103W DRYER-FILTER 1/4 X 1/4 SOLDER DVD-OPS TRAIN VIDEO*TAYLOR EYELET-RESET BUTTON FLOAT A.-MIX LEVEL GUIDE A.
+ Available Separately Model 142 31 Parts List LABEL-SW-WASH/OFF/AUTO-SYMBOL LABEL-WARN-CONDENSER-SHARP LABEL-WARN-COVER LEG-4"-3/8-16 STUD-PLASTIC LIGHT-MIX LOW-AMBER ROUND-24V LUBRICANT-TAYLOR 4 OZ. MAN-OPER 142 MOTOR-1/2HP 60HZ 115V 172 MOTOR-1/2HP 60HZ 230V 172 MOTOR-FAN 50 WATT W/GROUND +FAN-5 BLADE 12" PUSH 22DEG CCW MOTOR-FAN 50 WATT W/GROUNDWI +FAN-5 BLADE 12" PUSH 22DEG CCW NUT-STUD PAN A.
+ Available Separately Parts List 32 Model 142 SHELL A.-INSULATED *142*HOOD STUD-NOSE CONE *142* SHIELD-SPLASH-PLASTIC SHROUD-FAN *142* SWITCH A.-DRAW *142* ACTUATOR-SWITCH-PLASTIC BEARING-SWITCH BRACKET-DRAW SWITCH E-RING-1/4 IN-ZD NUT-PUSH ON-1/2DIA. SHAFT ROD-SWITCH-SQUARE *142* SCREW-4-40X5/8 SLTD ROUND SPRING-COMP.720X.063X2.
+ Available Separately Model 142 33 Parts List BELT-V-4L380 COMPRESSOR - TECUMSEH +CAPACITOR-RUN +CAPACITOR-START +RELAY-START-COMPRESSOR CONTROL-STANDBY-HOPPER-ROHS CORD A.
+ Available Separately Parts List 34 Model 142 BELT-V-4L380 CARD-CHECKOUT FREEZER FRENCH COMPRESSOR - TECUMSEH +CAPACITOR-RUN +CAPACITOR-START +RELAY-START-COMPRESSOR CONTROL-STANDBY-HOPPER-ROHS CORD A.
+ Available Separately Model 142 35 Parts List BELT-V-4L380 CARD-CHECKOUT FREEZER GERMAN COMPRESSOR - TECUMSEH +CAPACITOR-RUN +CAPACITOR-START +RELAY-START-COMPRESSOR CONTROL-STANDBY-HOPPER-ROHS CORD A.
+ Available Separately Parts List 36 Model 142 BELT-V-4L380 COMPRESSOR - TECUMSEH +CAPACITOR-RUN +CAPACITOR-START +RELAY-START-COMPRESSOR CONTROL-STANDBY-HOPPER-ROHS CORD A.
C POWER SWITCH RED (REF) L2 L1 BARREL BLU + PURPLE W/WHT STR ALARM (OPTIONAL) MIX LOW LIGHT MIX LOW ALARM -++ HOPPER HOPPER THERMISTOR BLU GRN/YEL COM COM N.C. BARREL THERMISTOR GREY 1 LAMPN.O 2 COM 2 1 LAMP+ N.C. S RED NC NO STDBY SWITCH C DRAW SWITCH 3 A GRN/YEL WHT M.W. O.L. C GRN/YEL COMPRESSOR O.L. BLK BTR MOTOR W/MANUAL RESET RUN CAPACITOR 1 4 BLUE/WHT WHT/GRY YEL WHT/BLU BRN BLUE 2 WHT/PURP B ORN START CAPACITOR BLU WHT (SEE FIG.
