Modular Plugs, Accessories and Tooling 2nd Edition
TE CONNECTIVITY MODULAR PLUG PORTFOLIO TE Connectivity offers a vast portfolio of Modular Plugs for a wide variety of applications, performance and cable and conductor styles. Below is a brief explanation of the basics of this portfolio to assist in proper plug selection.
Modular Plugs, Accessories and Tooling FEATURES AND BENEFITS • True mass displacement termination of jacketed cable with solid or stranded conductors • Available in all performance grades: CAT 6A, CAT 6, CAT 5E, CAT 5 and CAT 3 • Meets or exceeds EIA/TIA and ISO industry performance and specifications • Various positions, number of contacts, housing styles and packaging options available • The most complete line of semiautomatic and manual termination capabilities and tooling – low applied cost • Complete l
Modular Plugs, Accessories and Tooling CAT 6A, 8-Position Modular Plug FEATURES • (1) Modular plug Assembly • (1) Wire Holder • (1) Strain relief • CAT 6A performance achievable when used with PiMF (Pairs-in-Metal-Foil) constructed cable • Use appropriate size CAT 6A/6 modular plug boot for cable diameter ORDERING INFORMATION Description Conductor Shielded or Unshielded Stranded 24-26 AWG Insulation OD Cable Jacket OD 500 per Bag 100 per Bag 0.035" to 0.043" (0.89mm to 1.09mm) 0.21" to 0.24" (5.
Modular Plugs, Accessories and Tooling CAT 5E EMT Plugs FEATURES • Staggered load bar and slide-on-shield • Each Kit includes –– (1) Modular plug Assembly –– (1) Wire Holder –– (1) Strain relief/ shield • Use appropriate size CAT 6A/6 and CAT 5E modular plug boot for cable diameter Description Shielded or Unshielded Conductor Stranded 24-26 AWG Cable Jacket OD 1000 per Bag 0.18" to 0.21" 4.7mm to 5.3mm 1711413-2 0.21" to 0.24" (5.3mm to 6.0mm) 336330-2 0.21" to 0.24" (5.3mm to 6.
Modular Plugs, Accessories and Tooling CAT 5E, 8 Position Modular Plug FEATURES • In-line load bar and wrap-around shield for shielded plugs - Uses Category 5e Boots • Each Kit includes –– (1) Modular plug Assembly –– (1) Wire Holder • Use appropriate size CAT 5E modular plug boot for cable diameter ORDERING INFORMATION Part Number Description AWG Insulation O.D. Cable Jacket O.D. Conductor 100 per box 100 per box 0.190" to 0.220" (483 mm to 5.29 mm) 5-558530-2 5-558530-3 24 - 26 0.035" to 0.
Modular Plugs, Accessories and Tooling Modular Plug Snagless Boots for Category 5E, 5 and 3 Plugs FEATURES • For use with Category 3, 5 and 5e 8-position plugs • Three (3) boot sizes for various maximum cable diameters • 1000 boots per box ORDERING INFORMATION Color Max Cable Diameter 0.210" (5.33 mm) Max Cable Diameter 0.225 (5.71 mm) Max Cable Diameter 0.250" (6.
Modular Plugs, Accessories and Tooling External Strain Reliefs For Modular Plugs FEATURES • Metal strain relief that positively engages plug housing • PRO-CRIMPER Tool and Die Set reference will be noted in tooling section • For use with 8-position Category 3, 5 and 5e Modular Plugs only • RoHS compliant ORDERING INFORMATION Description Part Number Not for use with Modular Plug Boots 558527-1 For use with Modular Plug Boots 558527-3 Category 5 and 3, 8-Position Modular Plugs • Each Kit includes –– (1)
Modular Plugs, Accessories and Tooling Small-conductor Category 5 and 3, 8-Position Modular Plugs Small conductor plugs are for 0.029' to 0.034" (0.74 to 0.86 mm) insulated conductors. ORDERING INFORMATION Shielding Unshielded Cable Type Cable Jacket OD Conductor Type AWG Body Type Round 0.158" (4.0 mm) Stranded 26-28 Standard Flat Oval 0.100"x 0.350" (2.54 mm x 8.89 mm) Stranded 26-28 Standard Round 0.158" (4.
Modular Plugs, Accessories and Tooling 6-Position Modular Plugs 6-Position, Round, Standard ORDERING INFORMATION Positions Shielding Cable Type Cable Jacket O.D 0.180" (4.58 mm) Conductor Type 6-Position, Round, Long AWG Insulation O.D. Body Type 26-28 0.035" (0.89 mm) max Standard 0.029" to 0.039" (0.74 mm to 0.99 mm) max Long 0.039" (0.
Modular Plugs, Accessories and Tooling 6-Position/4 or 2 Contacts Modular Plugs ORDERING INFORMATION Number of Contacts Cable Type Flat Oval 4 Cable Jacket O.D 0.090" x 0.260" (2.29 mm x 6.61 mm) Conductor Type AWG Body Type Stranded 26-28 Standard Solid 24-26 Standard Stranded Small Conductor* Solid Small Conductor* Flat Oval 2 0.090" x 0.260" (2.29 mm x 6.
Modular Plugs, Accessories and Tooling RJ45 SECURE Category 6 Modular Plugs FEATURES • Six color-coded keyed designs limit improper connections in segregated networks • Gray (universal key) available for use in testing • RJ45 SECURE plugs only mate with RJ45 SECURE jacks of the same color • See CAT 6/6A modular plug boots for matching color boots • 5 - 6 mm plug terminated with Pro-Crimper III hand-tool 354940-1 and die set 1976200-2 or combination tool/die set 1976200-1 • 6 - 7 mm plug terminated with Pro-
Modular Plugs, Accessories and Tooling Base Terminator: 1320840-1 (115 Vac, 60 Mhz) ModPlug Dual Terminator Fast Facts • Pneumatically powered, foot pedal actuated • Terminate two connectors at the same time • Programmable tester — Check forshorts and opens as product is terminated. Program tester for individual positions or crossovers. • Terminate up to 200 dual-ended cables/hr • Interchangeable die sets — Easy changeover die sets for your particular product.
Modular Plugs, Accessories and Tooling Base Terminator: 354711-1 ModPlug Single Terminator Fast Facts • Terminate up to 250 connectors/hr • Interchangeable steel die sets terminate all TE plugs • Compact, low cost pneumaticallydesigned bench unit • Independent adjustments for insertion, primary strain relief, and secondary strain relief depths • Weighs only 13 lbs • Compact size — 31/2" x 83/4" x 51/8" tall • CE approved • TE plugs are UL approved when terminated using this tool and the procedures outlined
Modular Plugs, Accessories and Tooling Category 6A, 6 and CAT 5E EMT Modular Plugs FEATURES • Ratchet control provides complete termination cycle • Die set and tool crimps both the strain relief and the modular contacts at the same time • Interchangeable die sets accommodate all plug sizes • Sold with or without die. Dies can be purchased separately ORDERING INFORMATION Cable (Strain Relief) Diameter 0.18" to 0.21" 4.7mm to 5.3mm 0.20" to 0.24" * 5.0mm to 6.0mm * 0.24" to 0.28" 6.0mm to 7.
Modular Plugs, Accessories and Tooling Pro-Installer's Modular Plug Hand Tool FEATURES • Ratchet control provides complete termination cycle • Sold with and without die sets • Interchangeable die sets accommodate all plug sizes Die set to modular plug cross-reference shown Hand Tool Without Die: 2-231652-0 Plug Style CAT 5E 8-Position Cat 5 and 3 8-Position 6-Position Long Body 6-Position Standard Body 4-Position DOT Color White Black Violet Blue Green Die Only P/N 1-853400-0 853400-1 853400
Modular Plugs, Accessories and Tooling Pro-Installer's Modular Plug Hand Tool Kits and Accessories FEATURES • Each kit contains carrying case, blade replacement kit, screw driver, and items as listed • Modular plug to die set cross reference listed as shown Included Components JacKnack Tool Hand Tool Dot Color CAT 5E 8-Position Die Set 8-Position Die Set 6-Position Standard 4-Position Die Set White Black Blue Green Description 2119000-1 2-231652-0 1-853400-0 853400-1 853400-8 853400-3 Pa
CATALOG Contact us: Greensboro, NC USA 27409-8420 Tel: 1-800-553-0938 Fax: 1-717-986-7406 www.te.com/EnterpriseNetworks TE Connectivity, TE connectivity (logo), Tyco Electronics, and TE (logo) are trademarks of the TE Connectivity Ltd. family of companies and its licensors. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.
