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ManualsBrandsTE CONNECTIVITY ManualsIndustrial Connectors (Misc.)Nominal current: See data sheet Content: 1 p

Application Specification

Circular Plastic

114--10038

LOC B

1 of 12

2009 Tyco Electronics Corporation, Harrisburg, PA

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*Trademark. Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 1--800--722--1111

PRODUCT INFORMATION 1--800--522--6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

Connectors ( CPC)

15 SEP 09 Rev A

All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and

inches]. Unless otherwise specified, dimensions have a tolerance of +

0.18 [+.007] and angles have a tolerance of +3_.

Figures and illustrations are for identification only and are not drawn to scale.

1. INTRODUCTION

This specification covers the requirements for application of Circular Plastic Connectors (CPC). The

connectors are available in various shell sizes and standard or reverse sex configurations. The four series

available include standard, high, and power density connectors, and a combination standard and power density

connector. The CPC’s are designed for use with various contacts. Applicable wire sizes range from 30 to 8

AWG and can be crimped with hand tools or by automatic machines.

When corresponding with T yco Electronics Personnel, use the terminology provided on this specification to

help facilitate your inquiry for information. Basic terms and features of components are provided in Figure 1.

Figure 1

Strain Relief

Threads

Square

Flange

Hole for Panel

Mount (4)

Keyway

Key

Rear Face

Coupling

Ring

Cavity

Identification

Number (Typ)

Rear Face

Positive

Lock

Square

Threads (Typ)

Flush

Mating Face

Recessed

Mating Face

Strain Relief Threads

Standard Sex Panel

Mount Receptacle

Standard Sex Plug

Reverse Sex PlugReverse Sex Free

Hanging Receptacle

2. REFERENCE MATERIAL

2.1. Revision Summary

S Updated document to corporate requirements

S New format and logo

S Deleted obsolete tooling part numbers and related documents throughout

S Changed Figure 2 to Paragraph 2.5 and renumbered

NOTE

Summary of content (12 pages)

PAGE 1
Application Specification 114-- 10038 Circular Plastic Connectors (CPC) 15 SEP 09 Rev A All numerical values are in metric units [with U.S. customary units in brackets]. Dimensions are in millimeters [and inches]. Unless otherwise specified, dimensions have a tolerance of +0.18 [+.007] and angles have a tolerance of +3_. Figures and illustrations are for identification only and are not drawn to scale. NOTE i 1.
PAGE 2
Circular Plastic Connectors (CPC) 114- 10038 2.2. Customer Assistance Product Part Number 206060 and Product Code 5029 are representative of the Circular Plastic Connectors. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information.
PAGE 3
Circular Plastic Connectors (CPC) 114- 10038 2.6. Manuals Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides information on various flux types and characteristics along with the commercial designation and flux removal procedures. A checklist is included in the manual as a guide for information on soldering problems. 3. REQUIREMENTS 3.1. Mounting Holes and Panel Cutouts Dimensions and layout for mounting holes and panel cutouts are shown in Figure 2.
PAGE 4
Circular Plastic Connectors (CPC) SERIES ARRANGEMENT SEX A MAX B +0.38 [.015] C +0.25 [.010] D +0.25 [.010] E MAX F +0.25 [.010] G +0.64 [.025] H +0.18/0 [+.007/0] J THREAD SIZE Std & Rev 41.53 [1.635] 41.53 [1.635] 10.67 [.420] 13.21 [.520] 2.39 [.094] 3.96 [.156] 26.67 [1.050] 36.53 [1.438] 28.19 [1.110] 38.35 [1.510] 28.58 [1.125] 36.53 [1.438] 36.45 [1.435] 44.45 [1.750] 3.81 [.150] 3.81 [.150] 30.73 [1.210] 40.89 [1.610] 15/16--20 UNEF--2A 1--3/8--18 UNEF--SA Std 41.53 [1.
PAGE 5
Circular Plastic Connectors (CPC) 114- 10038 3.3. Loading Contact into Housing Normally an insertion tool is not required to insert contacts into housings. However, if the wire bundle is large or the individual wires are fragile, the use of an insertion tool is recommended. Refer to Section 5, TOOLING. 3.4. Shield and Strain Relief If wire at the rear of the housing is subjected to strain, use of a strain relief will prevent damage to the contacts, wires, and housing. A.
PAGE 6
Circular Plastic Connectors (CPC) 114- 10038 B. Boots and Seals (See Figure 5) Rubber boots are available and can be used with jacketed cable to provide splash--proof connections for Series 1 and Series 3 connectors. Heat shrinkable sealing boots are available for use with jacketed cable. They will provide an environmentally sealed wire to--connector system and can be used with plugs or receptacles. A jacketed cable seal will also provide an environmentally sealed connection for jacketed cable.
PAGE 7
Circular Plastic Connectors (CPC) 114- 10038 3.5. Polarizing and Keying Features A. Mating To prevent accidental disengagement, the CPC’s have a positive lock feature. They are designed with polarizing keys and keyways for easy alignment. NOTE i Align polarizing keys and keyways and insert plug into receptacle; rotate coupling ring clockwise until positive lock snaps into position. B. Keying Plugs Use of keying plugs provides keying capabilities for all connector series.
PAGE 8
Circular Plastic Connectors (CPC) 114- 10038 3.8. Soldering and Cleaning (Solder Pot Contacts Only) A. Flux Selection Solder pot contacts must be fluxed prior to soldering. Selection of flux must be compatible with the solder method used, and safety requirements. B. Cleaning Removal of fluxes, residues, and activators is mandatory. Cleaning procedures will depend on the type of flux used. DANGER Consideration must be given to toxicity and safety requirements recommended by the solvent manufacturer.
PAGE 9
Circular Plastic Connectors (CPC) 114- 10038 Typical Die Set Quick--Change Applicator Typical Hand Crimping Tool All Contacts Except Type XII Insertion Tools (91002--1 and - 2, 408--7347) Type III+ Contacts Insertion Tool (211300, 408--6736) Type XII Contact Extraction Tool (91019--3, 408--7276) Type III+ and Subminiature Contacts Extraction Tool (305183, 408--1216) 20 DF and 20 DM Contacts Insertion/Extraction Tool (91067--2, 408--7508) HD 20 Contacts Insertion/ Extraction Tool (91285--1, 408--940
PAGE 10
Circular Plastic Connectors (CPC) CONTACT TYPE WIRE SIZE RANGE (AWG) 30 20 30--20 26 24 26--24 24--20 24 20 III+ 24 16 24--16 18 16 18--16 18 14 18--14 28 24 28--24 20 DF 26 22 26--22 24 20 24--20 22 18 22--18 20 DM 24--20 114- 10038 TOOLING (DOCUMENT) APPLICATOR (408-- 8040) POWER UNIT GROUPSg 90066--7 (408--6510) 90225--2 (408--7414) ----------- 466598--2 466585--3 466321--4 466908--2 K K K S ---------------- 466323--4 466907--2 466324--2 K S K ----------- 466942--1 466383--2 S K 900
PAGE 11
Circular Plastic Connectors (CPC) CONTACT TYPE WIRE SIZE RANGE (AWG) 16 16 12 16--12 XII 14--12 10 8 10--8 28 Twisted Pair (Solid) Subminiature COAXICON 26 Twisted Pair (Solid or Stranded) 114- 10038 TOOLING (DOCUMENT) APPLICATOR (408-- 8040) POWER UNIT GROUPSg 90145--2 (408--7175) 90382--2 (408--6561) -----90145--1 (408--7175) -----567455--2 567455--1 ------ -----K O ------ 90140--1 (408--7175) 90384--1 (408--6510) 567021--2 ------ K ------ ------ ------ ------ ------ HAND TOOL 69690 (4
PAGE 12
Circular Plastic Connectors (CPC) 114- 10038 6. VISUAL AID Figure 9 shows a typical application of Circular Plastic Connectors. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling.