Datasheet

114--16017
Rev L2 of 12
2. REFERENCE MATERIAL
2.1. Revision Summary
Revi sions to thi s application specifi cation include:
S Updated application speci ficati on to corporate requi rements
S Added DA NGER to Section 1 and CAU T ION to Paragraph 3.3
S Added hermaphroditic housing to Figure 1 and contact stop to Section 1, Figures 1 and 10, and
Paragraph 3.2,C
S Replaced superceded hand crimping tools in Section 5, and added NOTE to Paragraph 5.1
2.2. Customer Assistance
Reference Product Base Part Number 770166 and Product Code 1311 are representative of Mini--Universal
MATE--N--LOK connectors. Use of these numbers will identify the product line and expedite your inquiries
through a service network establi shed to help you obtai n product and tooling information. Such information can
be obtained through a local Representative or, after purchase, by calling PRODUCT INFORMATION at the
number at the bottom of page 1.
2.3. Drawings
Customer Drawings for product part numbers are availabl e from the service network. If there is a conflict
between the information contained in the Customer Drawings and this specification or with any other technical
documentation supplied, the information contained in the Customer Drawings takes priority.
2.4. Specifications
Desi gn Objective 108--5138 provi des expected product performance and test information for connectors
(94V--O), and 108--5151 provides expected performance and test information for connectors (94V--2).
2.5. Instructional Material
Instruction Sheets (408--series) provide product assembly instructions or tooling setup and operation
procedures and Customer Manuals (409--series) provi de machine setup and operating procedures.
Instruction material avai lable that pertains to this product are:
408--3234 Mini--Universal MATE--N--LOK Connectors
408--4118 Extraction Tool 189727--1
408--4148 Straight Action Hand Tool 90710--2
408--4443 Straight Action Hand Tool 90717--2
408--7347 Insertion Tool 91002--1
408--8040 Heavy Duty Miniature Quick--Change Applicators (Side--Feed)
408--8547 CE RTI--CRIMP* II Straight Action Hand Tools 91522--1 and 91536--1
408--9965 PR O--CRIMPE R* III Hand Crimping Tool 90870--1
409--5128 AMP--O--LECTRIC* Model “K” Terminating Machine 565435--5
409--5842 AMP--O--LECTRIC Model “G” Terminating Machines 354500--[ ]
409--5852 AMPOMATOR* CLS III--G Lead--Making Machines 122500--[ ]
409--5878 AMPOMATOR CLS IV+ Lead--Making Machines 356500--[ ]
2.6. Manual
Manual 402--40 is available upon request and can be used as a guide in soldering. This manual provides
information on various flux types and characteristics along wi th the commercial designation and flux removal
procedures. A checkli st is attached to the manual as a guide for information on soldering problems.
3. REQUIREMENTS
3.1. Wire Selection and Preparation
The contacts accept stranded wire sizes 30 to 16 AWG within the insulation diameter range listed in Figure 2.
The wire insulation shall be stripped to a length from 3.20 to 3.71 [.126 to .146] for one--wire crimping and 3.50
to 3.99 [.138 to .157] for two--wire crimping. Reasonable care shall be taken not to nick, scrape, or cut any
strands during the stripping operation.