Information

ManualsBrandsTE CONNECTIVITY ManualsCrimp ConnectorsU terminal 0.25 mm² 1.5 mm² Hole Ø=3 mm Not insulated Metal 1 pc(s)

FASTON Terminals

Insulated and Uninsulated

TE Connectivity Catalog 82004 Revised 3-11

te.com

82004 FP 3M LUG 03/2011

TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and/or company

names might be trademarks of their respective owners.

FASTON Terminals Insulated and Uninsulated

Summary of content (120 pages)

PAGE 1
TE Connectivity Catalog 82004 Revised 3-11 © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 82004 FP 3M LUG 03/2011 TE Connectivity and TE connectivity (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. FASTON Terminals Insulated and Uninsulated te.
PAGE 2
FASTON Terminals (Insulated and Uninsulated) FASTON Terminals (Insulated and Uninsulated) Table of Contents Engineering Notes FASTON Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Information and Crimp Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5 Receptacle Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 3
FASTON Terminals (Insulated and Uninsulated) Introduction R R ■ Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. Need more information? Call Technical Support at the numbers listed in the footer of every page. Technical Support is staffed with specialists well versed in all TE Connectivity products.
PAGE 4
FASTON Terminals (Insulated and Uninsulated) The Products FASTON Terminals The TE family of quick connects provides the right product for most applications. All styles provide features to enhance quality and reliability of interconnections. The FASTON product line consists of two mating parts—the receptacle and the tab. Receptacles are available in both straight and flag configurations and come in a variety of sizes.
PAGE 5
FASTON Terminals (Insulated and Uninsulated) The Products (Continued) Crimp Styles The standard crimp on all straight and certain flag type FASTON terminals is the “F” crimp. Experience over widespread segments of the industry has proved this crimp the most effective way of providing stable electrical and mechanical performance. Applied with match-mated tooling, the “F” crimp offers the optimum combination of mechanical strength and electrical conductivity.
PAGE 6
FASTON Terminals (Insulated and Uninsulated) FASTON Terminals Receptacle Product Lines Premier Budget Economy Low Insertion Force The receptacle configuration of the premier line, with its resilient rolls and double slot bottom allows maximum compliancy while retaining the high normal forces necessary to provide good wiping action and highly reliable interface. The basis to the resiliency of the premier line receptacle is in the thermal stress relieving each terminal receives.
PAGE 7
FASTON Terminals (Insulated and Uninsulated) Test Specifications FASTON terminals are made available in brass and phosphor bronze which can be plated with tin or silver. The line also includes a selection of nickel plated steel tabs and receptacles. Certain products are available in either pre-tin or tin plated. Tin plate is the electro-depositing of tin on base metal over the entire surface of the terminal following the fabrication of the terminal.
PAGE 8
FASTON Terminals (Insulated and Uninsulated) FASTON Terminals Test Specifications (Continued) Test Specifications The following information and related charts are taken from the qualification requirements as defined in UL-310, the safety standard for electrical Quick-Connect terminals. Throughout this catalog, when a reference is made to a part being UL listed, that part has been qualified to the standards shown in these charts.
PAGE 9
FASTON Terminals (Insulated and Uninsulated) Test Specifications (Continued) The UL-310 safety standard defines a broad range for the insertion and extraction value of each connector series. Many of the FASTON product families (such as premier line, budget line, low insertion force type, etc.) have been designed for specific applications and to address forces within the overall range as defined in the chart.
PAGE 10
FASTON Terminals (Insulated and Uninsulated) FASTON Receptacles FASTON Receptacles Product Facts ■ Full line of premier, budget, LIF, moldable and hermetic uninsulated receptacles ■ Straight, right-angle and receptacle and tab combinations available ■ Receptacles available in .312, .250, .205, .187, .125 and .110 sizes ■ Available in 8-30 AWG wire ranges ■ Receptacles mate with .032 and .
PAGE 11
FASTON Terminals (Insulated and Uninsulated) 312 Series Receptacles Straight Receptacles, Insulation Support Dimple (Both Sides) .312 [7.92] .120 [3.05] A — Premier Line Wire Range AWG Style 18-14 A A Insulation Diameter .090-.130 2.29-3.30 .110-.210 .110 2.79-5.33 or (2) 2.79 B .032 0.81 .110-.210 .110 2.79-5.33 or (2) 2.79 A .032 0.81 .150-.200 3.81-5.08 14-10 Material and Finish Brass Brass, Tin Plated Brass, Tin Plated Brass Brass, Silver Plated .237 [6.02] .387 [9.
PAGE 12
FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) Straight Receptacles, Insulation Support .300 .300 [7.62] [7.62] (Continued) .300 [7.62] L FASTON Receptacles .300 [7.62] L .305 [7.75] 22-18 L .305 [7.75] Style E A B 18-14 C D E G Tab Fit .032 0.81 .032 0.81 .032 0.81 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .
PAGE 13
FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) Straight Receptacles, Insulation Support (Continued) .300 [7.62] .300 [7.62] L L .305 [7.75] .305 [7.75] .300 [7.62] B — Budget Line .318 [8.08] .300 [7.62] L .305 [7.75] Wire Range AWG 18-14 Style F Tab Fit .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .120-.170 3.05-4.32 .120-.170 3.05-4.32 .120-.170 3.05-4.32 .160-.210 4.06-5.33 .130 (2) 3.
PAGE 14
FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) Straight Receptacles, Insulation Support (Continued) .300 [7.62] L FASTON Receptacles .305 [7.75] A — Premier Line Wire Range AWG Style 12-10 A 10-8 Tab Fit .032 0.81 .032 0.81 .032 0.81 A Insulation Diameter .150-.200 3.81-5.08 .150-.200 3.81-5.08 .230-.280 or 5.84-7.11 . .160 (2) 4.06 UL listed and CSA certified for 22 AWG. UL listed and CSA certified for 22-20 AWG. 3 Mates with a .020 [0.51] thick tab.
PAGE 15
FASTON Terminals (Insulated and Uninsulated) 250 Series Receptacles (Continued) Straight Receptacles, Non-Insulation Support .300 [7.62] .300 [7.62] L .305 [7.75] A — Premier Line Style A B 18-14 C 1 B — Economy Line Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter — — Material and Finish Brass, Tin Plated Steel, Nickel Plated — Brass — Brass, Tin Plated — Brass — Brass, Tin Plated Brass, Tin Plated — L .305 [7.75] Stock Thickness .
PAGE 16
FASTON Terminals (Insulated and Uninsulated) 250 Series Tab-Lok Flags (Continued) FASTON Receptacles Flag Receptacles, Insulation Support (Continued) .300 [7.62] L L .305 [7.75] D — Moldable Line .305 [7.75] .300 [7.62] E — Low Insertion Force (LIF) .318 [8.08] L .305 [7.75] F — Premier Line for Hermetic Tabs Wire Range AWG Style D E 18-12 F G 12-10 F Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.
PAGE 17
FASTON Terminals (Insulated and Uninsulated) 250 Series Tab-Lok Flags (Continued) Flag Receptacles, Non-Insulation Support .300 [7.62] .318 [8.08] A — Economy Line Wire Range AWG Style A 18-12 B 12-10 or (2) 14 12-10 A B Tab Fit .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter For internal or external use. Reverse reel.
PAGE 18
FASTON Terminals (Insulated and Uninsulated) 250 Series F-Crimp Flags Flag Receptacles .240 [6.10] L .300 [7.62] FASTON Receptacles .300 [7.62] .240 [6.10] L .240 [6.10] .300 [7.62] A — Premier Line, Insulation Support (Right Hand) B — Premier Line, Insulation Support (Left Hand) L .300 [7.62] .240 [6.10] L C — Economy Line, Insulation Support (Left Hand) .240 [6.10] L .300 [7.
PAGE 19
FASTON Terminals (Insulated and Uninsulated) 250 Series F-Crimp Flags (Continued) Flag Receptacles (Continued) .305 [7.75] FASTON Receptacles .318 [8.08] .300 [7.62] .240 [6.10] L .300 [7.62] .300 [7.62] A — Center Strip, F-Crimp .305 [7.75] L L C — Reversible Flag, Straight End Feed B — Receptacle Tab Combination, F-Crimp .318 [8.
PAGE 20
FASTON Terminals (Insulated and Uninsulated) 205 Series Receptacles Straight Receptacles FASTON Receptacles .250 [6.35] .250 [6.35] A — Premier Line, Insulation Support Wire Range AWG Style 26-22 A A 22-18 B C A 18-14 B C D 1 2 .250 [6.35] L L .250 [6.35] .250 [6.35] B — Economy Line, Insulation Support Tab Fit .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .020 0.51 Insulation Diameter .050-.070 1.27-1.
PAGE 21
FASTON Terminals (Insulated and Uninsulated) 187 Series Receptacles Straight Receptacles .220 [5.59] L .250 [6.35] A — Premier Line L .250 [6.35] B — Budget Line .220 [5.59] .250 [6.35] .225 [5.72] L 24-20 Style A B C 22-18 F 20-16 A Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .021 0.53 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .015 0.38 .015 0.38 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.
PAGE 22
FASTON Terminals (Insulated and Uninsulated) 187 Series Receptacles (Continued) Straight Receptacles (Continued) FASTON Receptacles .220 [5.59] L .220 [5.59] .250 [6.35] B — Budget Line .220 [5.59] E — Moldable Line Wire Range AWG Style B C 20-16 E F C — Economy Line .225 [5.72] L .250 [6.35] L .250 [6.35] .225 [5.72] F — Commercial Line Receptacle & Tab Combination Tab Fit .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .
PAGE 23
FASTON Terminals (Insulated and Uninsulated) 187 Series Receptacles (Continued) Straight Receptacles (Continued) .220 [5.59] B — Budget Line .220 [5.59] L Style Tab Fit .020 0.51 A 18-16 or (2) 18 .032 0.81 18-14 or (2) 16 Insulation Diameter .105-.210 or 2.67-5.33 . (2) .105 Max. 2.67 . .105-.210 or 2.67-5.33 . (2) .105 Max. 2.67 . .105-.210 or 2.67-5.33 . (2) .105 Max. 2.67 . .105-.210 or 2.67-5.33 . (2) .105 2.67 Max. . .105-.210 or 2.67-5.33 . (2) .105 2.67 Max. . .032 0.81 E .020 0.51 .
PAGE 24
FASTON Terminals (Insulated and Uninsulated) 187 Series Tab-Lok Flags Flag Receptacles, Insulation Support FASTON Receptacles .220 [5.59] .250 [6.35] .250 [6.35] A — Premier Line B — Budget Line L .250 [6.35] L .220 [5.59] Style A 20-16 B C D Tab Fit .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .020 0.51 .020 0.51 A .032 0.81 B .032 0.81 18-14 or (2) 18 Insulation Diameter .110-.170 2.79-4.
PAGE 25
FASTON Terminals (Insulated and Uninsulated) 187 Series C-Crimp Flag Receptacles C-Crimp Line A — 187 Series C-Crimp Flag Receptacles .250 [6.35] Wire Range AWG 20-16 18-14 1 Style A A Tab Fit .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .090-.130 2.29-3.30 .100-.155 2.54-3.94 .100-.155 2.54-3.94 Material and Finish .230 [5.84] Stock Thickness .014 0.36 .014 0.36 .014 0.36 .014 0.36 .016 0.41 .016 0.
PAGE 26
FASTON Terminals (Insulated and Uninsulated) 125 Series Receptacles Insulation Support .160 [4.06] FASTON Receptacles A- Receptacle with Insulation Support Wire Range AWG Style 22-18 A Tab Fit .020 0.51 Insulation Diameter .090-.110 2.29-2.79 Material and Finish Brass Stock Thickness .010 0.25 L (Overall Length) .635 16.13 R R R — — — Terminal Part Number 63705-1 110 Series Receptacles Straight Receptacles .150 [3.
PAGE 27
FASTON Terminals (Insulated and Uninsulated) 110 Series Receptacles (Continued) Straight Receptacles (Continued) .150 [3.81] Fits Tab Type8 Style Tab Fit .018 0.46 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .016 0.41 .020 0.51 .032 0.81 .020 0.51 .020 0.51 .010 0.25 .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 .032 0.81 .032 0.81 .016 0.41 .032 0.81 .032 0.81 .020 0.51 .020 0.
PAGE 28
FASTON Terminals (Insulated and Uninsulated) 110 Series F-Crimp Flags Flag Receptacles .018 [0.46] .295 [7.49] FASTON Receptacles .150 [3.81] .150 [3.81] A — FASTON Flag Receptacle with Insulation Support Wire Range AWG Style 26-22 B Fits Tab Type2 * * * A * * * 22-18 * * * B * * * — — 22-16 C — 1 Tab Fit .020 0.51 .016 0.41 .020 0.51 .020 0.51 .025 0.64 .032 0.81 .020 0.51 .020 0.51 .020 0.51 .025 0.64 .032 0.81 .032 0.81 .015 0.38 .020 0.51 .020 0.51 .020 0.
PAGE 29
FASTON Terminals (Insulated and Uninsulated) AMPLIVAR Receptacles 250 Series FASTON Receptacles .280 [7.11] Stock Thickness — .016 [0.41] .690 [17.53] 1 2 3 Magnet Wire Range AWG mm2 Insulation Diameter Mating Tab Thk. Material Material Thickness 24-19 0.23-0.70 .050-.080 1.30-2.00 .020 0.51 Brass Tin Plated Brass .016 0.41 63623-11 63623-21 23-19 or (2) 24 or (2) 26 0.29-0.70 or (2) 0.23 or (2) 0.15 .050-.100 1.30-2.55 .025 0.64 Brass .016 0.41 62069-13 20-16 or (2) 23 or (2) 20 0.
PAGE 30
FASTON Terminals (Insulated and Uninsulated) AMPLIVAR Receptacles (Continued) 187 Series FASTON Flag Receptacles Stock Thickness — .016 [0.41] FASTON Receptacles .045 [1.14] .240 [6.10] .232 [5.89] Magnet Wire Range CMA mm2 500-1200 0.25-0.61 24-20 AWG 0.2-0.5 20-16 AWG 0.57-1.39 1200-2350 0.61-1.19 2000-4000 1.01-2.03 2000-4050 1.01-2.05 2000-4050 1.01-2.05 3000-6000 1.52-3.04 .4.35 [11.05] Insulation Diameter Mating Tab Thk. Material Material Thickness Part Number .020-.040 0.
PAGE 31
FASTON Terminals (Insulated and Uninsulated) Miscellaneous Tab Receptacles Tab Receptacles Wire Range AWG mm2 26-22 24-20 0.12-0.4 Pre-Tin Brass .031 x .093 0.79 x 2.36 E .190 4.83 Dimensions L .475 12.06 W .120 3.05 61813-15 .010 0.25 Tin Plated Brass .031 x .062 0.79 x 1.57 .187 4.75 .462 11.73 .090 2.29 60900-11 60900-42 — .010 0.25 Tin Plated Brass .015 x .050 0.38 x 1.27 .145 3.68 .310 7.87 .070 1.78 62352-1 Pre-Tin Brass .010 x .093 0.25 x 2.36 .190 4.83 .480 12.19 .
PAGE 32
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs 312 and 250 Series (High Temperature 700° F / 371° C Max.) S FASTON Tabs TE offers a variety of FASTON tabs in an assortment of configurations. The product line includes various weld type tabs, stud mounted tabs and wire crimp tabs. Also included in the product offering are high temperature tabs and test tabs. H L W E Style A Style B The TE high-temperature tab is designed to crimp to heating element wire.
PAGE 33
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 250 Series Wire Crimp Tabs Dimple ole Dimple Hole CL L A — 250 Series Flag FASTON Tab Wire Range AWG Style 22-18 B A B 18-14 C 14-12 1 B B — 250 Series Wire Crimp Tab Tab Thickness .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .080-.120 2.03-3.05 .080-.120 2.03-3.05 .080-.125 2.03-3.18 .110-.150 2.79-3.81 .110-.150 2.79-3.81 .120-.170 3.05-4.32 .
PAGE 34
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 187 Series Wire Crimp Tabs Hole .187 [4.75] .675 [17.15] .250 [6.35] FASTON Tabs A — 187 Series Wire Crimp Tab Wire Range AWG Style 22-18 A 18-14 1 Tab Thickness .020 0.51 .020 0.51 .020 0.51 .020 0.51 .032 0.81 A Insulation Diameter .080-.120 2.03-3.05 .080-.120 2.03-3.05 .120-.150 3.05-3.81 .120-.150 3.05-3.81 .120-.150 3.05-3.81 Material and Finish Brass, Tin Plated Stock Thickness .020 0.51 .020 0.51 .020 0.51 .020 0.
PAGE 35
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) AMPLIVAR Tabs (For Use with Magnet Wire) 187 Series FASTON Tabs Board Thickness — A = .062–.072 [1.57–1.83] FASTON Tabs Stock Thickness — A = .020 [0.51] B = .032 [0.81] A Wire Range AWG mm2 Style Dim. L Material 22-16 0.3-1.4 Tin Plated Brass 15-12 1.6-3.0 Tin Plated Brass A 1.015 25.78 1.015 25.78 Part Number R R — — 62447-1 — — 62445-1 250 Series FASTON Tabs Stock Thickness — .032 [0.
PAGE 36
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 250, 205 and 187 Series FASTON Tabs (Mates with all 250, 205 and 187 Series FASTON Receptacles) .250 [6.35] .230 [5.84] T .078 [1.98] FASTON Tabs 250 and 187 Series Weld Type Tabs W .450 [11.43] W L W .250 [6.35] A Style W .250 6.35 .187 4.75 .250 6.35 .187 4.75 A B C 1 C B Dimensions L .635 16.13 .450 11.43 .825 20.96 .250 6.35 T .295 7.49 .250 6.35 .375 9.53 .230 5.84 Stock Thickness Material and Finish .032 0.81 .
PAGE 37
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 250 Series Stud Mount Type Tabs (Continued) .250 [6.35] Stock Thickness — .032 [0.81] Dimple (Both Sides) .315 [8.00] C .250 [6.35] .315 [8.00] D Style Stud Diameter .097 2.46 .130 3.30 C .171 4.34 D E .203 5.16 .125 3.18 .171 4.34 .130 3.30 FASTON Tabs .250 [6.35] .315 [8.00] E B .250 6.35 .330 8.38 .270 6.86 Dimensions L E .440 .093 11.18 2.36 .440 .170 11.18 4.32 .440 .110 11.18 2.79 T .295 7.49 .295 7.49 .295 7.
PAGE 38
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) .290 [7.37] .250 [6.35] 250 Series Stud Mount Type Tabs (Continued) .315 [8.00] Stock Thickness — .032 [0.81] Dimple (Both Sides) FASTON Tabs G Style Stud Diameter .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 .130 3.30 Pairs 1 2 3 4 1 2 G 3 — 1 1 Dim. L .315 8.00 .690 17.53 1.065 27.05 1.440 36.58 .315 8.00 .690 17.53 1.065 27.05 Material and Finish Terminal Part No.
PAGE 39
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 187 Series Stud Mount Type Tabs — .435 [11.05] .187 [4.75] .295 [7.49] Hole in Tab .125 [3.18] .250 [6.35] .433 [11.00] .300 [7.62] .187 [4.75] .295 [7.49] .320 [8.13] B .295 [7.49] .295 [7.49] .187 [4.75] .102 [2.59] .125 [3.18] .187 [4.75] .250 [6.35] .605 [15.37] .300 [7.62] C Style A B C D 1 2 Stud Diameter .130 3.30 .197 5.00 .145 3.68 .130 3.30 .145 3.68 .171 4.34 .130 3.30 .145 3.
PAGE 40
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 250 Series Test Tabs .250 [6.35] (Mate with all “250” Series FASTON Receptacles) FASTON Tabs The mechanical tab is mounted onto TE gauge 100505 for testing of receptacle insertion/ extraction requirements. Double-ended test tabs are also available for electrical and temperature rise testing. TE has readily available a variety of UL 310 constructed tabs for mechanical testing of FASTON, Ultra-Fast FASTON and Positive Lock receptacles.
PAGE 41
FASTON Terminals (Insulated and Uninsulated) FASTON Tabs (Continued) 187 Series Test Tabs (Mates with all “187” Series Receptacles) .187 [4.75] .187 [4.75] Mechanical A A B 1 Pairs Stud Diameter Dimensions E T Stock Thickness L .020 0.51 .605 15.37 .090 2.29 .295 7.49 .032 0.81 .605 15.37 .090 2.29 .295 7.49 .020 0.51 1.276 32.41 — — .032 0.81 1.276 32.41 — — .125 3.18 — .145 3.
PAGE 42
FASTON Terminals (Insulated and Uninsulated) FASTON Tab TabsAdapters (Continued) 250 Series Fits Tab — .032 [0.81] A B .250 [6.35] FASTON Tabs .067 [1.70] .182 [4.62] .296 [7.52] .301 [7.64] .250 [6.35] .295 [7.49] .710 [18.03] .705 [17.91] .031 [0.79] .302 [7.67] .187 [4.75] D C W Dimensions L E .018 0.46 Recpt. .032 0.81 Tabs .650 16.51 .770 19.56 .305 7.75 .018 0.46 .300 7.62 .700 11.78 — Style Stock Thickness A B C D E E .016 0.41 .016 0.41 .016 Recpt. 0.41 .
PAGE 43
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles Product Facts Full line of PCB tabs and receptacles ■ Straight and right-angle tabs available in .250, .187 and .110 series ■ Receptacles produced in .250/.205 x .032 or .025.
PAGE 44
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs M Hole Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. E .200 [5.08] Printed Circuit Board Tabs and Receptacles W .312 7.92 Dimensions L K E .502 .125 .312 12.75 3.18 7.92 .547 .157 .312 13.89 3.99 7.92 M .377 9.58 .400 10.16 Material and Finish Terminal Part No.
PAGE 45
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 250 Series Printed Circuit Board Tabs (Continued) M Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. Hole K E .312 [7.92] 2 K Dimensions E M .552 14.02 .150 3.81 .312 7.92 .402 10.21 .582 14.78 .650 16.51 .710 18.03 .780 26.18 .180 4.57 .150 3.81 .150 3.81 .150 3.81 .312 7.92 .410 10.41 .470 11.94 .540 13.72 .402 10.21 .500 12.70 .560 14.22 .630 16.
PAGE 46
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) L 250 Series Printed Circuit Board Tabs (Continued) Hole Right-Angle Printed Circuit Board Tabs Stock Thickness — .032 [0.81] Board Hole Size — .055 ± .002 [1.40 ± 0.05] Dia. .150 [3.81] E .200 [5.08] Printed Circuit Board Tabs and Receptacles Dimensions E L .312 .800 7.92 20.32 .358 .630 9.09 16.00 .662 1.00 16.83 25.
PAGE 47
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles 187 Series Printed Circuit Board Tabs (Continued) .187 [4.75] Stock Thickness — .020 [0.51] .187 [4.75] A Type Board Thickness B 2 — .250 6.35 Dimensions L E .545 .250 13.84 6.35 .332 .250 8.43 6.35 H Material and Finish — Tin Plated Brass X X 61907-1 1 .303 7.70 Pre-Tin Brass X X 62221-1 2 R R Terminal Part No. Printed Circuit Board Tabs and Receptacles .062 1.57 .062 1.
PAGE 48
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) 187 Series Printed Circuit Board Tabs .575 [14.61] (Continued) .122-.128 [3.10-3.25] .250 [6.35] .055 Hole [1.40] Right-Angle Printed Circuit Board Tabs .187 [4.75] .294 [7.47] .045-.050 [1.14-1.27] .150 [3.81] Printed Circuit Board Tabs and Receptacles .200 [5.08] 1 Stock Thickness Board Hole Size Material and Finish .032 0.81 .053-.057 1.35-1.45 Tin Plated Brass .020 0.51 .050-.
PAGE 49
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) .110 Series Printed Circuit Board Tabs .110 [2.79] Stock Thickness — .020 [0.51] L .110 [2.79] L .280 [7.11] .280 [7.11] A B .158 [4.01] .280 [7.11] .110 [2.79] L .280 [7.11] C D A Mating Hole Diameter .060-.055 1.52-1.40 Dim. L .490 12.45 Tin Plated Brass X X 61134-31 B .067-.063 1.70-1.60 .485 12.32 Tin Plated Brass X X X X 61968-12 62437-11 .044-.048 1.12-1.22 .490 12.
PAGE 50
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series Printed Circuit Board Tabs and Receptacles Product Facts ■ .250 x .032 [6.3 x 0.
PAGE 51
FASTON Terminals (Insulated and Uninsulated) FASTON Printed Circuit Board Tabs and Receptacles (Continued) FASTON RAST 5 Tab Header Assembly, 250 Series .587 [14.90] A (Continued) .504 [12.80] A .504 [12.80] .587 [14.90] .660 [16.70] .705 [17.90] Vertical Orientation Right-Angle Orientation Printed Circuit Board Tabs and Receptacles .098 [2.50] PCB Tab Position 1 Ø .098 Hole for [2.50] Polarizing Peg (Applies to Vertical Orientation Only) .197 Typ. [5.00] .049 [1.25] .049 [1.25] .197 Typ.
PAGE 52
FASTON Terminals (Insulated and Uninsulated) FASTON Housings FASTON Housings Product Facts ■ Straight, right-angle, multiple position and special application housings available ■ Various materials and temperature ratings available ■ Accept FASTON receptacles ■ Special application housings include microswitch, gas valve, wax motor and water valve housings ■ Available in .312, .250, .205, .187 and .
PAGE 53
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) AMPIP Post-Insulation Pods Flag Style Receptacle Housings D .110 Series B .250 Series A .250 Series Style Material UL 941 Nylon B 1 Nylon V2 Natural V0 V2 V2 Natural Nat. 150° Natural V2 Natural Insulation Dia. Max. .210 5.33 Dimensions T W L .787 19.99 .140 3.56 or .732 .110 . 18.59 (2) 2.79 .266 6.76 .448 11.38 Part Number Type 1-480298-0 Continuous Strip H 1-480307-1 1-480307-7 1-480307-6 1-480307-83 .
PAGE 54
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) AMPIP Post-Insulation Pods (Continued) Straight Style Receptacle Housing (Continued) FASTON Housings C .250 Series D .205/.187 Series Dimensions T W Style Type Material UL 941 Color Insulation Dia. Max. L C Loose Piece Nylon V2 Natural .125 3.18 .955 24.26 — Natural .180 4.57 .775 19.69 Natural .170 4.32 .775 19.69 D Loose Piece Nylon H Part Number .570 .190 14.48 4.83 1-480458-0 .225 5.72 .338 8.
PAGE 55
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Multi-Position Housings 4 Circuit .250 Series FASTON Housing .250 [6.35] Series .375 [9.53] .379 [9.63] .379 [9.63] .220 [5.59] .379 [9.63] 1.082 [27.48] 1.082 [27.48] .220 [5.59] 1.082 [27.48] .220 [5.59] .220 [5.59] .220 [5.59] .900 [22.86] .900 [22.86] A Style B Material UL 941 A Natural Nylon Black Natural Black Black V0 B C 1 2 Nylon Nylon V2 V2 Accepts Terminals R R .250 Low Insertion Terminals .
PAGE 56
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Housings for Special Applications 60° 60° .532 [13.51] Appliance Connectors Door Interlock Switch .146 [3.71] .238 [6.05] .380 [9.65] .775 [19.69] .920 [23.37] .161 [4.09] .380 [9.65] B .920 [23.37] .588 [14.94] 1.132 [28.75] .963 [24.46] .775 [19.69] .269 [6.83] A .588 [14.94] FASTON Housings .506 [12.85] .375 [9.53] 1.257 [31.93] 1.00 [25.40] .920 [23.37] .294 [7.47] 1.618 [41.
PAGE 57
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) Housings for Special Applications (Continued) Microswitch Connectors W L T H A Type Material A Loose Piece Nylon Loose Piece Nylon C D 2 Loose Piece Loose Piece Dimensions T W 1.035 .307 26.30 7.80 1.035 .307 26.30 7.80 1.035 .307 26.30 7.80 1.035 .307 26.30 7.80 UL 941 Color Insulation Dia. Max. V2 Natural V0 Natural V2 Natural V0 Natural .157 4.00 .157 4.00 .157 4.00 .157 4.00 L 1.720 43.70 1.720 43.70 1.
PAGE 58
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) 250 Series Water Valve Coil Connector .380 [9.65] FASTON Housings This connector is designed to mate with the appliance industry’s standard water valve coil. The connector is suitable for such applications as washing machine mixing valves, dishwasher fill valves, and refrigerators with automatic ice makers.
PAGE 59
FASTON Terminals (Insulated and Uninsulated) FASTON Housings (Continued) 187 Series Connector .591 [15.01] .882 [22.40] .280 [7.11] .201 [5.11] .685 [17.40] .394 [10.01] .630 [16.00] .280 [7.11] .280 [7.11] .201 [5.11] .201 [5.11] .957 [24.31] .957 [24.31] A 15mm Centerline .957 [24.
PAGE 60
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line Product Facts ■ Used for single and multiple connections ■ Receptacles and tabs available for 6.3, 4.8 and 2.8 mm size (.250 – .187 and .110 Series) ■ Receptacles mate with 0.5 and 0.8 thick tabs ■ IEC 60335-1, Glow Wire 750° No Flame housings available ■ RoHS Compliant Material and Finish FASTIN-FASTON Product Line Contacts — Brass, and phosphor bronze base material.
PAGE 61
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series (6.3 mm) Single Position Connectors (Housings) .320 [8.12] .410 Max. [10.41] .260 [6.60] 1.280 [32.51] .529 Max. [13.44] .945 [24.00] .393 [9.98] A — Receptacle Housing A Nylon B Nylon C D Nylon Nylon 1.280 [32.51] .500 [12.
PAGE 62
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series .080 [2.03] Receptacles with Mating Dimple (For use with single circuit connectors) .295 [7.49] Fits Tab — .032 [0.81] Stock Thickness — .016 [0.41] Wire Range AWG Insulation Diameter 18-14 .100-.170 2.54-4.32 .160-.210 4.06-5.33 (2) .130 Max. 3.30 16-12 (2) 16 .157-.205 3.99-5.21 11-10 1 2 FASTIN-FASTON Product Line .750 [19.05] .305 [7.
PAGE 63
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series (6.3 mm) W 3 Position Connectors W H H L L G — Receptacle Housing Style Material G Polyamide E Polyamide UL 94 Note Natural Black Natural Natural Black Natural V2 V2 V2 V2 V2 V2 — — GWT 750° No Flame — — GWT 750° No Flame W Dimensions (mm) L H .598 15.2 .902 22.9 .705 17.9 .598 15.2 1.252 31.8 .783 19.
PAGE 64
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series .945 [24.00] 6 Circuit Connectors (Housings) .710 [18.03] 1.500 [38.10] .760 [19.30] Receptacle Housing 1 FASTIN-FASTON Product Line 2 Material UL 941 Color Nylon V2 Natural Black 1.275 [32.39] 1.240 [31.50] Tab Housing Part Numbers Receptacle Tab 480003-5 480004-5 1-480281-02.. 1-480282-0... R R X X X X Flammability rating. No mounting ears. 250 Series (6.
PAGE 65
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 250 Series 2 Circuit “T” Housing .303 [7.70] .550 [13.97] .400 [10.16] .910 [23.11] .630 [16.00] 1.173 [29.79] .784 [19.91] .261 [6.63] .406 [10.31] Receptacle Housing 1 UL 941 Color Nylon V2 Black Part Numbers Receptacle Tab 480115-3 — — 480116-32 R R — X — X Flammability rating. For use only with packard style tabs. FASTIN-FASTON Product Line 2 Material Tab Housing Packard Style Receptacles .
PAGE 66
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 187 Series .675 [17.15] Modular Connector Housings .275 [6.99] .290 [7.37] 1.160 [29.46] 1.565 [39.75] 1.565 [39.75] .187 [4.75] .320 [8.13] .145 Dia. [3.68] 1.325 [33.66] .320 [8.13] 1.325 [33.66] Receptacle Housing .145 Dia. [3.68] Tab Housing Material UL 941 Color Nylon V2 Natural Part Numbers Receptacle Tab 1-480252-0 1-480251-02 R R X X Flammability rating.
PAGE 67
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacle Housings .197 [5.00] .197 [5.00] Typ. .181 [4.60] .173 [4.39] W W H H H L W A L B L D Material Color A 1 Nylon Natural B 2 Nylon Natural 2 Nylon Natural 3 Nylon Natural 4 Nylon Natural 4 Nylon Natural W .236 5.99 .248 6.30 .551 14.00 .748 19.00 .945 24.00 .423 10.74 Dimensions H L .236 .710 5.99 18.01 .442 .710 11.23 18.01 .200 .710 5.00 18.03 .200 .710 5.00 18.03 .
PAGE 68
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line (Continued) 110 Series Receptacles .146 [3.71] Wire Range AWG 24-20 22-18 20-16 FASTIN-FASTON Product Line 18-14 Tab Fit .032 0.81 .020 0.51 .032 0.81 .032 0.81 .250 [6.35] Insulation Diameter .050-.080 1.27-2.03 .080-.120 2.03-3.05 .080-.120 2.03-3.05 .060-.110 1.52-2.79 .550 [13.97] Material and Finish Terminal Part No. Pre-Tin Brass 1217281-2 — — Pre-Tin Brass ....63241-3 — — Pre-Tin Brass ....
PAGE 69
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line — Tab Housings RAST 5 Product Facts Meets IEC 60335-1, Glow Wire 750° No Flame ■ Accepts TE FASTIN-FASTON tabs 6.3 x 0.
PAGE 70
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line — Tab Housings RAST 5 (Continued) Technical Features 1 Locking tongue locks with the keying rib of the counter part (see table) 2 Locking window locks with locking latches of the counter part (see table) 3 Keying groove 3 4 Polarization groove 5 Cover (secondary locking) 2 4 FASTIN-FASTON Product Line 6 Panel locking 1 A For panel thickness from 0.8 up to 1.0 mm B For panel thickness from 1.0 up to 2.2 mm 6 7 Tabs 6.3 x 0.
PAGE 71
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line — Tab Housings RAST 5 (Continued) Panel Mount Housings Material — Polyamide Color — Natural C — with Secondary Locking Positions RAST 5 Polarizations Panel Cut-Out A 2 Style C D C A C UL 94 V2 V0 V2 V2 V0 Note Part Number GWT 750° No Flame — — — — — 9-927742-2 927742-2 5-927742-2 5-293035-2 964492-2 5-964492-2 GWT 750° No Flame 293008-1 — 928230-3 FASTIN-FASTON Product Line B D — without Secondary Locking V2 3 A
PAGE 72
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line — Tab Housings RAST 5 (Continued) Panel Mount Housings (Continued) Material — Polyamide Color — Natural C — with Secondary Locking Positions RAST 5 Polarizations D — without Secondary Locking Panel Cut-Out Style A C UL 94 Note Part Number V2 — 927742-6 V0 — 5-927742-6 FASTIN-FASTON Product Line 6 B D V2 GWT 750° No Flame 5-1241967-6 A C V2 GWT 750° No Flame 293034-1 A C V2 GWT 750° No Flame 293044-1 A
PAGE 73
FASTON Terminals (Insulated and Uninsulated) FASTIN-FASTON Product Line — Tab Housings RAST 5 (Continued) Motor Mount Housings Material — Polyamide Color — Natural E Positions RAST 5 Polarizations 8 Style UL 94 Note — E V2 GWT 750° No Flame 293014-1 — E V2 GWT 750° No Flame 293015-1 — E V2 GWT 750° No Flame 1-293015-1 V2 GWT 750° No Flame 284861-1 — E V0 — 284861-3 Part Number FASTIN-FASTON Product Line 7 Panel Cut-Out 73 Catalog 82004 Revised 3-11 www.te.
PAGE 74
FASTON Terminals (Insulated and Uninsulated) FASTON Uninsulated Terminals — Loose Piece FASTON Terminals Strip/Loose Piece Cross Reference FASTON terminals have been designed for speed of application using selected terminating machines; however, hand tools are also available for those terminals listed. RECEPTACLES 250 Series Wire Range AWG 22-18 18-14 18-12 16-12 14-10 12-10 Strip Part No.
PAGE 75
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles Product Facts ■ Reduced insertion force ■ Locks onto tabs containing holes ■ Housing insulates and serves as a removal tool ■ “Snap” action tells assembler receptacle is mated properly ■ Terminated by automatic or semi-automatic equipment ■ Single and multiple circuit housings available ■ Recognized under the Component Program of Underwriters Laboratories Inc., File Nos.
PAGE 76
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I 250 Series Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] Recognized under the Component Program of Underwriters Laboratories Inc., UL File No. E28476 .291 [7.39] .878 [22.30] R Wire Range AWG .090-.130 2.29-3.30 .135-.195 3.43-4.95 .095-.155 2.41-3.94 .140-.170 3.56-4.32 .135-.200 3.43-5.
PAGE 77
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark I 250 Series Flag Receptacle Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .488 [12.40] .783 [19.89] .291 [7.39] Wire Range AWG Insulation Diameter .087-.130 2.21-3.30 .130-.170 3.00-4.30 20-15 17-13 Material and Finish Part Number Brass/Pre-Tin 926820-4 Brass/Pre-Tin 926790-4 Positive Lock Receptacles Mark I 250 Series Receptacle Housings Material — 94 V-2, 6/6 Nylon .866 [22.00] .228 [5.79] .
PAGE 78
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Straight Receptacles .255 [6.48] .300 [7.62] .055 Max. [1.40]......... Wire Range AWG 22-18 Tab Thickness .032 0.81 18-16 (2) 18, (2) 20 .032 0.81 18-14 Positive Lock Receptacles 15-10 12-10 .032 0.81 .025 0.64 .020 0.51 .032 0.81 .032 0.81 .032 0.81 Insulation Diameter .059-.122 1.50-3.10 .105-.210 or 2.67-5.33 . .105 Max. . (2) 2.67 .090-.155 2.29-3.94 .090-.155 2.29-3.94 .090-.155 2.29-3.
PAGE 79
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II .380 [9.65] 250 Series Receptacle Housings 2 Circuit 1.080 Ref. [27.43] .380 [9.65] .595 [15.11] .040 [1.02] 1.080 Ref. [27.43] .595 [15.11] .290 [7.37] .290 Ref. [7.37] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 1.135 ± .015 [28.83 ± 0.38] .362 [9.19] 2 Plcs. A B .958 [24.33] .622 [15.80] .313 [7.95] .290 [7.36] .433 [11.00] .354 [9.00] .197 [5.00] 1.094 [27.80] .598 [15.20] .850 [9.
PAGE 80
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 250 Series Flag Receptacles Stock Thickness — .016 [0.41] Fits Tab — .032 [0.81] .307 [7.80] .653 [16.60] .307 [7.80] Wire Range AWG 22-18 18-14 Positive Lock Receptacles 12-10 Insulation Diameter 0.59-.110 1.50-2.80 .110-.205 2.80-5.20 .110-.205 2.80-5.20 Material and Finish R R R Terminal Part No.
PAGE 81
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Straight Receptacles .220 [5.59] .220 [5.59] .196 [4.98] .236 [5.99] L L .030 Max. [0.76]......... A Wire Range AWG Style B 24-20 A B 20-16 A 1 2 B .020 0.51 Insulation Diameter .060-.105 1.52-2.67 .060-.105 1.52-2.67 .060-.105 1.52-2.67 .060-.110 1.52-2.79 .074-.134 1.87-3.40 .074-.134 1.87-3.40 .090-.130 2.29-3.30 .060-.110 1.52-2.79 .090-.130 2.29-3.30 .083-.142 2.11-3.61 (2) .216 5.
PAGE 82
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) .522 [13.26] Mark II 187 Series Receptacle Housings 2 Circuit .524 [13.30] .315 [8.00] .563 [14.30] .299 [7.60] .461 [11.70] .087 [2.20] 1.028 [26.10] .299 [7.60] 1.028 [26.10] .512 [13.00] A — 6 mm Pitch .500 [12.70] 1.028 [26.10] .299 [7.60] B — 6 mm Pitch, with Polarized Guide C — 7 mm Pitch .882 [22.40] .685 [17.40] .200 [5.10] .200 [5.10] .279 [7.10] .279 [7.10] .957 [24.30] .957 [24.
PAGE 83
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark II 187 Series Receptacle Housings 3 Circuit and 4 Circuit .378 [9.60] 1.720 [43.70] 1.035 [26.30] .768 [19.50] A — 3 Circuit For Micro-Switch Material UL 94 V2 A 6/6 Nylon B 6/6 Nylon V0 V0 .957 [24.30] .894 [22.70] .307 [7.80] Style .953 [24.20] .291 [7.40] .034 [1.00] .370 [9.
PAGE 84
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark III 250 Series Receptacles Stock Thickness — .016 Accepts .032 Tab .770 [19.56] .300 [7.62] Wire Range AWG Insulation Diameter 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.28-3.93 16-12 or (2) 18 or (2) 16 or (1) 18 and (1) 16 .120-.170 3.04-4.
PAGE 85
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) Mark III .102 [2.59] 187 Series Receptacles .248 [6.30] .670 [17.02] .234 [5.94] Wire Range AWG Insulation Dia. 22-18 .090-.130 2.29-3.30 18-14 18-14 (2) 18 Mating Tab Thickness .020 0.51 .032 0.81 .020 0.51 .020 0.51 .032 0.81 .150-.200 3.81-5.08 .150-.200 3.81-5.08 Material and Finish Tin Plated Brass Tin Plated Brass Terminal Part No.
PAGE 86
FASTON Terminals (Insulated and Uninsulated) Positive Lock Receptacles (Continued) 110 Series Straight Receptacles .071 [1.80] .148 [3.75] .677 [17.20] .236 [6.00] Wire Range AWG Tab Fit .020 0.51 .020 0.51 24-20 20-16 Insulation Diameter .040-.070 1.02-1.78 .080-.122 2.03-3.10 Material and Finish Stock Thickness .010 0.25 .010 0.25 Pre-Tin Brass Pre-Tin Brass Terminal Part No. R R — — 175411-1 — — 174777-1 .020 [0.50] Receptacle Housing Applicable Contact Part Number 175411, 174777 .
PAGE 87
FASTON Terminals (Insulated and Uninsulated) Positive Lock RAST 5 Connector System Product Facts ■ Mates with .250 x .032 [6.35 x 0.81] tabs built on 5 mm centerlines ■ Keying and polarization features ■ Utilizes Positive Lock Mark III Receptacles ■ Terminals available for 22-18 AWG, 18-14 AWG single wire or 18-16 AWG double wire applications ■ Plain brass and tin plated terminals available ■ Recognized under the Component Program of Underwriters Laboratories Inc., File No.
PAGE 88
FASTON Terminals (Insulated and Uninsulated) Positive Lock RAST 5 Connector System (Continued) Mark III 250 Series Receptacles Stock Thickness — .013 [0.33] Tab size — .032 [0.81] .300 [7.62] Wire Range AWG ID 22-18 .060-.110 1.52-2.79 18-14 .090-.155 2.29-3.94 .190 Max. 4.83 . .120-.170 3.04-4.32 (2) .120 3.05 Max. . (2) .120 3.05 Max. . (2) 18 16-12 (2) 18 (2) 16 Receptacle Housings .771 [19.
PAGE 89
FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs Product Facts ■ One-piece Fully Insulated Premier Line FASTON Receptacle crimp helps prevent shock and short hazards ■ Designed for correct lead-in of tab ■ Designed for full mating with a variety of tab styles including those with shoulders ■ Funnel wire entry ■ Wire Stop ■ Visual inspection of crimp and wire brush ■ Assemblies are color-coded by wire size ■ Assemblies contain wire size and t
PAGE 90
FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Test Specifications The following information and accompanying graphs are taken from TE Product Qualification Testing of Ultra-Fast FASTON product. Tests were conducted on representative production samples, and all values shown are averages of group results. The values shown are typical results and may vary due to differences in processing, application and methods of testing. Current vs.
PAGE 91
FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Fully Insulated FASTON Receptacles Insulation Guide Housing Terminal Wire Crimp Area Tab Slot A C Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Violet — 26-22 AWG Red — 22-18 AWG Blue — 16-14 AWG Yellow — 12-10 AWG Carrier Strip Cutoff Wire Stop Wire Size Wire Inspection Window Funnel Entry B Max.
PAGE 92
FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Fully Insulated FASTON Tabs Material Housing — Nylon Type 6/6 Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Yellow — 12-10 AWG Description Wire Range AWG 22-18 .250 Series 16-14 12-10 .187 Series 22-18 Ins. Dia Max. .135 3.43 .230 5.84 .160 4.06 .260 6.60 .320 8.13 A .290 7.37 .290 7.37 .290 7.37 .290 7.37 .
PAGE 93
FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs Product Facts ■ One-piece fully insulated premier line FASTON receptacle with insulation crimp helps prevent shock and short hazards ■ Designed for correct lead-in of tab DIN IEC 380/VDE 0806/08.81 ■ Designed for full mating with a variety of tab styles including those with shoulders DIN VDE 0700 T1/02.81 ■ EN 60 950/09.87 DIN IEC 601-1 Part 1/VDE 0750 T1/05.
PAGE 94
FASTON Terminals (Insulated and Uninsulated) Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued) Ultra-Fast Plus Fully Insulated FASTON Receptacles Material Housing — Nylon Flammability — UL 94 V-2 Terminal — Tin plated, copper alloy Color Code (Translucent) Red — 22-18 AWG Blue — 16-14 AWG Description Wire Range Ins. Dia. AWG Range .110/.125 Series 22-18 22-18 .060-.120 1.52-3.05 .060-.135 1.52-3.43 .187 Series 16-14 .250 Series 22-18 16-14 .090-.160 2.29-4.06 .060-.135 1.
PAGE 95
FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs Product Facts ■ Reduced insertion force ■ Designed for correct lead-in of tab ■ Mates with typical 110, 187 and 250 series tab styles including those with shoulders ■ 110 series accepts 22-18 AWG [0.3–1 mm2], 187 series accepts 20-16 AWG [0.5–1.4mm2] wire and 250 series accepts 22-10 AWG [0.
PAGE 96
FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Insulation Support B D A C Description .110 Series Wire Range 22-18 Ins. Dia. Range .080-.120 2.03-3.05 A .151 3.83 Dimensions B C .224 5.69 .205 5.21 D Mating Tab UL 941 Color .020 0.51 V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural .805 20.45 .
PAGE 97
FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Flag Insulation Support CB D A Description Wire Range Ins. Dia. Range A Dimensions B C D Mating Tab UL 941 Color V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural V-2 Natural V-0 Natural .020 0.51 22-18 .060-.110 1.52-2.79 .170 4.32 .295 7.49 .485 12.32 .680 17.27 .032 0.81 .187 Series .020 0.
PAGE 98
FASTON Terminals (Insulated and Uninsulated) Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued) Positive Lock Insulation Support B C A D Description Wire Range Ins. Dia. Range A .187 Series 18-14 .110-.180 2.79-4.57 .186 4.72 .250 Series 1 2 18-14 .110-.180 2.79-4.57 .205 5.21 Dimensions B C .307 7.80 .370 9.40 .265 6.73 .245 6.22 D Mating Tab UL 941 Color .812 20.62 .020 0.51 V-2 Natural .950 24.13 V-0 Natural V-2 Natural V-0 Natural .032 0.
PAGE 99
FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs Product Facts ■ Pre-insulated terminal designed for complete and uniform reliability in the most difficult circuit environment ■ Consists of an unplated or tin plated brass body or a tin plated phosphor bronze body with a specially designed copper sleeve and insulation sleeve fitted over the terminal barrel ■ Design of the tool dies and construction of the terminal insures uniform insulation thickness under crimping pressure
PAGE 100
FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles Receptacle Style Material Related Product Data A — No dimple with wire stop B — Dimple with wire stop C — No dimple, no wire stop Insulation — Nylon Receptacle Body — Brass per ASTM B-36 or phosphor bronze per ASTM B-139 Plating — Tin per MIL-T-10727 except where noted.
PAGE 101
FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Receptacles (Continued) Wire Size Circular Mils [mm2] Style 16-14 2,050-5,180 [1.04-2.62] B 16-14 509-1,900 [0.26-0.96] .187 Low Insertion 22-18 509-1,900 [0.26-0.96] .110 Standard 22-18 509-1,900 [0.26-0.96] Series .187 26-24 238-475 [0.12-0.24] .110 Low Insertion 22-18 509-1,900 [0.26-0.96] 16-14 2,050-5,180 [1.04-2.62] Dimensions W L Nom. Max. Terminal Insulation Color Wire Insulation Diameter Max.
PAGE 102
FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Positive Lock Receptacle W Low Insertion Force with Locking Device E L Description Wire Range Ins. Dia. Max. For Tab .250 x .032 16-14 .190 4.83 †Not W .362 9.19 Dimensions L E .850 .315 21.59 8.
PAGE 103
FASTON Terminals (Insulated and Uninsulated) PIDG FASTON Receptacles and Tabs (Continued) Fully Insulated Receptacles W Insulation Sleeve — Nylon L Description For Tab .250 x .032 Wire Range Ins. Dia. Range 22-18 .128 3.25 .165 4.19 .225 5.72 16-14 12-10 Dimensions W L .375 .891 9.53 22.63 .375 .881 9.53 22.38 .375 .998 9.53 25.
PAGE 104
FASTON Terminals (Insulated and Uninsulated) Application Tooling AMP-O-LECTRIC Model “G” Termination Machines A totally new design of our most popular machine for bench-top operation. It features a quiet and highly-reliable direct motor drive, electronic controls for ease of setup and operation, and improved guarding and lighting for operator convenience and safety. All versions also include either manual or automatic precision adjustment for crimp height. For use with miniature style applicators only.
PAGE 105
FASTON Terminals (Insulated and Uninsulated) Application Tooling (Continued) Optional Stripping Module for the AMP-3K/40, AMP-5K/40 and AMP-O-LECTRIC Model G Crimp Quality Monitor (CQM) Product Features ■ Real-time monitoring of every crimp ■ Effective for monitoring the wire barrel crimp of open barrel, uninsulated contacts and terminals ■ Calculation and display of actual crimp height, force and position graphs ■ Touch screen graphical user interface ■ Network access with web interface AMP-TA
PAGE 106
FASTON Terminals (Insulated and Uninsulated) Application Tooling (Continued) Gamma 333 PC Lead-Making Machine, Three Stations With its capacity to accommodate an additional processing station on side 1, the Gamma 333 PC can perform a number of new processes. It can produce two-ended crimp leads, process double crimp connections with three different terminals or apply seals on one end of the wire. Tinning and ink jet marking are two further options.
PAGE 107
FASTON Terminals (Insulated and Uninsulated) Application Tooling (Continued) P300 and P350 Automatic Insertion Machines AccuSerter 2 Pin Insertion Machine Automatic insertion machines for the application of reeled pins, tabs and receptacles. Available with up to 3 insertion heads to apply different products. The PCB is positioned by an XY table powered by stepper-motors (optional servo drives for higher insertion rates).
PAGE 108
FASTON Terminals (Insulated and Uninsulated) Application Tooling (Continued) BT3500 Battery Hydraulic Hand Tool, Part Number 2031400-x Product Facts ■ Highly Portable ■ Lightweight ■ Ergonomic ■ Compatible with SDE dies and CERTI-CRIMP II heads ■ New “quick take-up” feature ■ Approximately 250 crimps per charge ■ Generates up to 3500 lbs of crimp force.
PAGE 109
FASTON Terminals (Insulated and Uninsulated) Application Tooling (Continued) SDE Hand Tool Frames C-Head Assembly for Closed Barrel Terminals (Shoulder Dies), Part Number 2031450-1 (for use with BT3500 Battery Tool) 626 Pneumatic SDE C-Head, Part Number 2031450-1 PRO-CRIMPER III, Part Number 354940-1 (Frame Only) Closed Head Assembly for Open Barrel Terminals (Pin & Shoulder Dies), Part Number 2031460-1 (for use with BT3500 Battery Tool) SDE Electric Terminator SDE Closed Head, Part Number 2031460-1
PAGE 110
FASTON Terminals (Insulated and Uninsulated) Application Tooling (Continued) This tool with interchangeable tips is used to mate standard and tab-lok flag FASTON receptacles to tabs. It features an adjustable strap. The short tip holder is 1.87 [47.5], the long is 5.87 [149]. For further information, request Instruction Sheet 408-7141.
PAGE 111
FASTON Terminals (Insulated and Uninsulated) Technical Documents Various technical documents are available for your use: Production Specifications describe technical performance, characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-1285 108-1706 108-2000 108-2002 108-2017 108-2043 108-2044 108-2086 108-2183 108-2215 108-3017 108-5126 108-5127 Ultra-Pod Fully Insulated FASTON Receptacles 250/205 Srs FASTON PCB Receptacles .250 Hermetic .
PAGE 112
FASTON Terminals (Insulated and Uninsulated) Part Number Index (Continued) Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No.
PAGE 113
FASTON Terminals (Insulated and Uninsulated) Part Number Index Page 33 36 11 28 12 11 27 39 27 31, 74 27 28 28 36 28 28 39 34 21 39 42 42 31 26 38 22 47 39 14, 74 23 39 36 49 22 28 14, 74 27, 74 17 23 17 17 22, 74 19 74 27 17 17 41 14 29 29 74 17 11 26 14 74 34 21 21 22 37 Part No.
PAGE 114
FASTON Terminals (Insulated and Uninsulated) Part Number Index (Continued) Part Number Index Part No.
PAGE 115
FASTON Terminals (Insulated and Uninsulated) Part Number Index (Continued) Part No.
PAGE 116
FASTON Terminals (Insulated and Uninsulated) Tooling Part Number Index Part No. 47094 47417 48518 58078 59824 59826 59827 59828 69875 69877 90045 90088 90120 90165 90185 90240 90246 90248 90276 91509 91511 91514 91557 189508 189766 189767 314916 Page 74 74 101 109 101, 109 101 101 101 105 101 74 74 74 74 101 101 101 101 100 74 74 74 74 74 108 109 95 Part No.
PAGE 117
FASTON Terminals (Insulated and Uninsulated) Engineering Notes 117 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.
PAGE 118
FASTON Terminals (Insulated and Uninsulated) Engineering Notes 118 Catalog 82004 Revised 3-11 www.te.com Dimensions are shown for reference purposes only. Specifications subject to change. Dimensions are in inches and millimeters unless otherwise specified. USA: +1 (800) 522-6752 Canada: +1 (905) 475-6222 Mexico/C. Am.: +52 (0) 55-1106-0800 Latin/S. Am.
PAGE 119
FASTON Terminals (Insulated and Uninsulated) FASTON Terminals (Insulated and Uninsulated) Table of Contents Engineering Notes FASTON Terminals Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Information and Crimp Styles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4, 5 Receptacle Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 120
TE Connectivity Catalog 82004 Revised 3-11 © 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company. All Rights Reserved. 82004 CGX 3M LUG 03/2011 PDF 09/2014 TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Other logos, product and/or company names might be trademarks of their respective owners. FASTON Terminals Insulated and Uninsulated te.