User Manual

9
AMP Metrimate
Pin and Socket Connectors
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
NOTE: All part numbers
are RoHS Compliant
Contact Size 16 - Pin Diameter .062 [1.57]
(Test Current, 13 Ampere)‡
Wire Size
Ins.
Contact
Strip Form Loose PieceTooling Part No.
Range
Dia.
Finish
Contact No.Contact No.
Loose Piece Strip Form
AWG mm
2
Range
Pin Socket Pin Socket Hand Tool Applicators
.015-.030
Gold/Nickel
2
788085-3 788088-2— —
567867-1***
30-28 0.05-0.09
0.38-0.76
Sel. Gold/Nickel
3
788085-1 788088-1 788085-4 788088-3
90716-1
or 567947-1***
or 680602- ***
Bright Tin 1-66425-2 1-66424-1 ——
.040-.060
1
Gold/Nickel
2
66425-7 66424-7 66429-3 66428-391515-1
6
466598- ***
30-26 0.05-0.15
1.02-1.52
Sel. Gold/Nickel
3
66425-8 66424-8 66429-4 66428-4
.014-.030
1
Gold/Nickel
2
66393-7 66394-7 ——
0.36-0.76
Sel. Gold/Nickel
3
66393-8 66394-8 66406-4 66405-4
90225-2
6
466585-3***
Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7
91515-1
6
466321-
***
26-24 0.12-0.2
.035-.055
1
Gold/Nickel
2
66106-7 66108-7 66107-3 66109-3
or
or
0.89-1.40
Sel. Gold/Nickel
3
66106-8 66108-8 66107-4 66109-4
58495-1*
466908-2***
Sel. Gold/Nickel
4
— 66108-1 — 66109-1
Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9
.040-.080
1
Gold/Nickel
2
66102-8 66104-8 66103-3 66105-3 91515-1
6
466323-
***
1.02-2.03
Sel. Gold/Nickel
3
66102-9 66104-9 66103-4 66105-4 or or
2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1*466907-2***
Sel. Gold/Nickel
4
— 66104-1 — 66105-1
24-20 0.2-0.6
.060-.120
5
Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7
466383-4***
1.52-3.05 Sel. Gold/Nickel
3
66564-8 66563-8 66566-4 66565-4
91542-1
6
or 466979-1***
or 567363- ***
Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0
91523-1
6
466324-
***
.080-.100
1
Gold/Nickel
2
66332-7 66331-7 66400-3 66399-3
or or
2.03-2.54
Sel. Gold/Nickel
3
66332-8 66331-8 66400-4 66399-4
90225-2
6
466942-1***
Sel. Gold/Nickel
4
— 66331-2 — 66399-2
1-66098-9
S
Bright Tin
1-66098-8
1-66100-9 1-66099-5 1-66101-9
91505-1
6
or 466325- ***
18-16 0.8-1.4
.080-.100
1
Gold/Nickel
2
66098-8 66100-8 66099-3 66101-3 91523-1
6
or or
2.03-2.54
Sel. Gold/Nickel
3
66098-9 66100-9 66099-4 66101-4
58495-1*466906-1***
Sel. Gold/Nickel
4
66098-6 — 66099-1—
1-66359-4 1-66358-6 1-66361-2 1-66360-2
.080-.100
1
Bright Tin
1-66359-5 1-66358-8
466326- ***
Gold/Nickel
2
66359-9 66358-9 66361-3 66360-3
91519-1
6
or
2.03-2.54
Sel. Gold/Nickel
3
1-66359-0 1-66358-0 66361-4 66360-4
466923-2***
18-14 0.8-2.0
1-66359-2 1-66358-3 66361-8 66360-8
Sel. Gold/Nickel
4
— 66358-1— 66360-1
.110-.150
5
Bright Tin
66597-8
66598-9
66602-8 66601-9
466958-1***
1-66598-091521-1
6
or
2.79-3.81
Sel. Gold/Nickel
3
66597-2 66598-2 66602-2 66601-2
567364-***
1
Overall insulation crimp diameter, including crimp barrel, must not
exceed .125 [3.18].
2
.000015 [0.00038] gold in the mating area over .000050 [0.00127]
min. nickel.
3
.000030 [0.00076] gold in the mating area, with gold flash on
remainder, over .000050 [0.00127] min. nickel.
4
.000030 [0.00076] gold in the mating area, with gold gradient on
remainder, over .000050 [0.00127] min. nickel.
S
Standard reeling of strip form contacts.
*Commercial PRO-CRIMPER II hand tool for field repair only. Note:
Die Set can be adapted for use with 626 Pneumatic Tool System.
Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78]
or less), No. 200893-2 (for insulation diameters .090 [2.29] max.).
Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
*** Call Technical Support for Machine Applicator Part Numbers.
‡
Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
77
7
7
77
5
Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-
24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.
6
To use with the 626 Pneumatic Tool: remove crimping head from Straight
Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 ,
Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without),
and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot
actuated).
7
Phosphor bronze contact body
Type III+, Crimp,
Snap-In
Pin
Socket
Spring, Stainless Steel
Ferrule, Brass, Nickel Flash
Socket
Pin
Signal Contacts
Pin Body
Spring, Stainless Steel
.530
± .010
.113
Material and Finish - See chart
Contact Body - Copper Nickel Alloy
Retention Spring - Stainless steel
Related Product Data
Application Tooling - Pages 76-79
Technical Documents
114-10004 application Specification
108-10024-2 Product Specification
[ ]
.0625
+.0010
-.0020
Dia.
1.588
+0.025
-0.051
.390
[ ]
9.91
Min.
[ ]
13.46
± 0.25
[ ]
2.87
Max.
Dia.
Contacts