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2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:24 Uhr I N N OVAT I V E Seite 2 TECHNOLOGIES Tyco Electronics is the world’s largest passive electronic components manufacturer and a world leader in cutting-edge wireless technologies. Tyco Electronics has facilities located in over 50 countries, serving customers in the aerospace, automotive, computer, communications, consumer electronics, industrial and power industries.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:24 Uhr Seite 3 GLOBAL AUTOMOTIVE DIVISION M E C H AT R O N I C S A variety of technical products are designed today by integrating mechanical components and electronic hardware into one packaging unit thus creating true mechatronic solutions. Mechatronic applications offer amazing and versatile potentials related to functionality, cost, space requirements and quality.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:24 Uhr POWER Seite 4 DISTRIBUTION SYSTEMS In automotive environments, the extensive net of electrical/electronic loads requires complex powernet structures. The next evolution of these structures include intelligent control and distribution systems. Tyco Electronics is working on modules with intelligent technology combinations.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:24 Uhr Seite 5 GLOBAL AUTOMOTIVE DIVISION HIGH SPEED DATA NETWORKING High speed data networking within the automobile is becoming more predominant. What was till now restricted to the high end of the market utilizing system such as the MOST ® network, high speed data transmission based on optical fibers, now with the introduction of iPOD’s, display screens and cameras results in the need for high speed networking throughout all platforms.
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2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 7 T YC O E L E C T R O N I C S “AT YO U R S E R V I C E ” @ Tyco Electronics Online The Tyco Electronics website is an innovative and interactive source for application information, product updates and technical solutions. Our step-by-step software makes our website intuitive and user-friendly to better serve you! Please contact us at: www.tycoelectronics.com/automotive Internet Homepage www.tycoelectronics.com www.tycoelectronics.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 8 AMP SUPERSEAL 1.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 9 AMP SUPERSEAL 1.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 10 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Restriction on the Use of Hazardous Substances (RoHS) Restriction on the Use of Hazardous Substances (RoHS) At Tyco Electronics, we’re ready to support your RoHS requirements. We’ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 11 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 AWG Conversion Table (Average Value) Conversion Tables Most of the wire size ranges are mentioned in mm2, as well as the insulation diameters which are in many cases only in mm’s. We therefore included the conversion tables on pages 12 and 13. Please note that wire and insulation sizes are for guidance only.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 12 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Conversion Table – Inch/mm 12 Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0 0.010 0.020 0.030 0.040 0.050 0.060 0.070 0.080 0.090 0.100 0.0000 0.2540 0.5080 0.7620 1.0160 1.2700 1.5240 1.7780 2.0320 2.2860 2.5400 0.0254 0.2794 0.5334 0.7874 1.0414 1.2954 1.5494 1.8034 2.0574 2.3114 2.5654 0.0508 0.3048 0.5588 0.8128 1.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 13 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Conversion Table – Inch/mm (continued) Inch 0 0.001 0.002 0.003 0.004 0.005 0.006 0.007 0.008 0.009 0.500 0.510 0.520 0.530 0.540 0.550 0.560 0.570 0.580 0.590 0.600 12.7000 12.9540 13.2080 13.4620 13.7160 13.9700 14.2240 14.4780 14.7320 14.9860 15.2400 12.7254 12.9794 13.2334 13.4874 13.7414 13.9954 14.2494 14.5034 14.7574 15.0114 15.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr T YC O E L E C T R O N I C S Seite 14 G LO B A L A U T O M O T I V E D I V I S I O N Page AMP SUPERSEAL 1.
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2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 16 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Introduction Tyco Electronics has developed the AMP SUPERSEAL 1.5 SERIES Connector family to meet the increasing requirements for reliability and water proofness. AMP SUPERSEAL 1.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 17 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Receptacle Contacts Technical Features Contact Material: CuZn (Tab) CuSn (Receptacle) 16.5 Contact Finish: tin plated Current Carrying Capacity: 14 A max. 1.6 Wire Size Range: 0.35 – 2.5 mm2 Insulation Diameter: 1.2 – 3.3 mm FLR 8.5 Extraction Tool: Part No. 9-1579007-1 Product Specification: 108-20090 2.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 18 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Tab Contacts Technical Features Contact Material: CuZn (Tab) CuSn (Receptacle) Contact Finish: tin plated, gold plated 22.7 Current Carrying Capacity: 14 A max. 1.5 Wire Size Range: 0.35 – 2.5 mm2 Insulation Diameter: 1.2 – 3.3 mm FLR Extraction Tool: Part No. 9-1579007-1 0.8 10.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 19 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Single Wire Seals and Cavity Plugs Technical Features I Made from silicon rubber material I For insulation diameters of 1.2 – 3.3 mm I Loose-piece wire seals are crimped simultaneously with the contacts 6.1 5.9 7.8 Single Wire Seals and Cavity Plug Insulation Diameter (mm) Color Part Number Package Quantity FLK FLR – 1.2–1.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 20 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Plug Housings Plug Housings Utilizes Receptacle Contacts Pitch 6.0 A Technical Features 19.0 Housing Material: Polyamide 6.6 glass-filled 28.0 * Color: Black (other colors available) Secondary Lock: Polyamide 6.6 glass-filled A Color: Red 19.0 Sealing: Silicon Rubber Color: Yellow 28.0 * ( * ) with secondary lock closed Plug Housings No.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 21 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Cap Housings Cap Housings Utilizes Tab Contacts Pitch 6.0 Also suitable for panel mount application (see detail “X”) 16.3 13.8 42.0 Technical Features Housing Material: Polyamide 6.6 glass-filled A Detail “X” Color: Black (other colors available) Secondary Lock: Polyamide 6.6 glass-filled 16.3 Color: Red 42.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 22 AMP SUPERSEAL 1.5 SERIES Connectors for the Automotive Market Catalog 1654292-2 Revised 6-2008 Rubber Boots Rubber Boots Connector Housing Part Number Description 282080-1 Plug Housing 282104-1 Cap Housing 282087-1 Plug Housing 282105-1 Cap Housing 282089-1 Plug Housing 282107-1 Cap Housing No.
2-Inhalt SUPERSEAL 1.5.qxd 09.06.2008 16:25 Uhr Seite 23 Application Tooling Catalog 1654292-2 Revised 6-2008 Introduction Application Tooling from Tyco Electronics is designed to perform perfect terminations, time after time. This results in productivity gains, yielding more terminations for less money at the time of application, and in service. It is this combination of superior quality at a lower installed end cost that distinguishes the Tyco Electronics system solution.
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1-Cover SUPERSEAL 1.5.qxd 09.06.2008 16:26 Uhr Tyco Electronics AMP GmbH AMPèrestr. 12–14 64625 Bensheim / Germany Phone: +49-(0)6251-133-0 Fax: +49-(0)6251-133-1600 www.tycoelectronics.com AMP, AMP SUPERSEAL 1.5 SERIES, TE Logo and Tyco Electronics are trademarks Tyco Electronics AMP GmbH certified acc. ISO 14001 and ISO/TS 16949:2002 © 2008 Tyco Electronics Ltd.